McIntosh MVP831 User manual

SERVICE MANUAL
COMPACT DISC TRANSPORT
Performance Specifications ........................................ 2
Notes ......................................................................... 2
Safety Information..................................................... 2
Rear Panel.................................................................. 3
Section Location ........................................................ 3
Block Diagram ........................................................... 4
Interconnection Diagram ...................................... 5 - 6
Main ..................................................................... 7 - 8
A/V Power Supply Schematic and PCB ............... 9 - 12
Display Schematic and PCB .............................. 13 - 16
Parts List............................................................ 15 - 16
ExplodedView and Parts List ............................. 17 - 18
Repacking Instructions ............................................. 19
CONTENTS

General SpecificationsVideo Specifications Digital Output
Optical: -15dbm to -21dbm
Coaxial: 0.5V p-p/75 ohm
Digital Signal Format
Sampling Frequency: 44.1kHz & 48kHz
Transport
Laser Beam Wavelength: 655nm
Laser Power CLASS II
Power Requirements
100 Volts, 50/60Hz at 28 watts
110 Volts, 50/60Hz at 28 watts
120 Volts, 50/60Hz at 28 watts
220 Volts, 50/60Hz at 28 watts
230 Volts, 50/60Hz at 28 watts
240 Volts, 50/60Hz at 28 watts
Note: Refer to the rear panel of the MVP831 for the correct
voltage.
Dimensions
Front Panel:17-1/2 inches (44.5cm) wide, 5-3/8
inches (13.7cm) high, depth behind front mounting
panel is 15 inches (38.1cm) including clearance for
connectors. Panel clearance required in front of
mounting panel is 3/4 inch (1.9cm).
Note: When the DVD/CD tray is opened, the panel clearance
required in front of mounting panel is 6-3/4 inches (17.2cm).
Weight
20 pounds (9.0Kg) net, 34 pounds (15.4Kg) in
shipping carton
Signal System
NTSC
S-Video Y Output Level
1Vp-p (75 OHM)
S-Video C Output Level
0.286Vp-p (75 OHM) (NTSC)
Video Output Level
1Vp-p (75 OHM)
AudioSpecifications
Number of Channels
2
Output level
2.2Vrms
DVD Frequency Response
4-22KHz (48KHz Sampling, Linear Audio)
4-44KHz (96KHz Sampling, Linear Audio)
CD Frequency Response
4-20KHz
CD Signal to Noise Ratio
Better than 110dB (A-weighted)
DVD Dynamic Range
Better than 100dB (Linear Audio)
CD Dynamic Range
Better than 98dB
Harmonic Distortion
0.003% (1KHz)
Channel Separation
Better than 110dB (1KHz)

PERFORMANCE SPECIFICATIONS
2
VIDEO SPECIFICATIONS
Signal System: NTSC
S-Video Y Output Level: 1Vp-p (75 ohm)
S-Video C Output Level: 0.286Vp-p (75 ohm) (NTSC)
Video Output Level: 1Vp-p (75 ohm)
AUDIO SPECIFICATIONS
Number Of Channels: 2
Output Level: 2.2Vrms
DVD Frequency Response 4-22kHz (48kHz Sampling, Linear
Audio)
4-44kHz (96kHz Sampling, Linear
Audio)
CD Frequency Response: 4-20kHz
CD Signal To Noise Ratio: Better than 110dB (A-weighted)
DVD Dynamic Range: Better than 100dB (Linear Audio)
CD Dynamic Range: Better than 98dB
Harmonic Distortion: 0.003% (1kHz)
Channel Separation: Better than 110dB (1kHz)
GENERAL SPECIFICATIONS
Digital Output
Optical: -15dbm to -21dbm
Coaxial: 0.5V p-p/75 ohm
Transport
Laser Power: CLASS II
Laser Beam Wavelength: 655nm
Digital Signal Format
Sampling Frequency: 44.1kHz and 48kHz
PowerRequirements
100 Volts, 50/60Hz at 30 watts
110 Volts, 50/60Hz at 30 watts
120 Volts, 50/60Hz at 30 watts
220 Volts, 50/60Hz at 30 watts
230 Volts, 50/60Hz at 30 watts
240 Volts, 50/60Hz at 30 watts
Note: Refer to the rear panel of the MVP831 for the correct voltage.
Dimensions
Front Panel:17-1/2 inches (44.5cm) wide, 5-3/8 inches
(13.7cm) high, depth behind front mounting panel is 15 inches
(38.1cm) including clearance for connectors. Panel clearance
required in front of mounting panel is 3/4 inch (1.9cm).
Note: When the DVD/CD tray is opened, the panel clearance required
in front of mounting panel is 6-3/4 inches (17.2cm).
1. The heavy notes on the schematic denote the primary
signal path.
2. Unless otherwise noted, all voltages indicated on the
schematics are measured under the following conditions:
a. AC input at 120 volts, 50/60Hz.
b. All voltages are +/-10% with respect to ground. A
high impedance (10 megaohm) voltmeter must be used.
3. Unless otherwise specified:
a. Resistor values are in ohms.
b. Capacitor values are microfarads (uF).
c. Inductor values are in microhenries (uH).
4. On PC board drawings, Square pad indicates:
a. Polarized Capacitors - Positive
b. Diodes - Cathode
c. Others - Pin 1
5. WARNING
Parts marked with the symbol have critical
characteristics. Use only replacement parts recom-
mended by the manufacturer.
SAFETY INFORMATION
NOTES
CAUTION: The use of optical instruments with this
product will increase eye hazard.
This product utilizes a class 1 laser. Invisible laser
radiation is emitted from the optical pickup lens when the
unit is turned on.
1. Do not look directly into the pickup lens.
2. Do not use optical instruments to look at the pickup
lens.
3. Do not adjust the preset variable resistor on the
optical pickup.
4. Do not disassemble the optical pickup unit.
5. Use of controls or adjustment or performance of
procedures other than those specified herein may
result in hazardous radiation exposure.
6. Replace optical pickup only with manufacturers
specified type.
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
VAROITUS! Laitteen kayttaminen muulla kuin tassa
kayttoohjeessa mainitulla tavalla saattaa altistaa
kayttajan turvallisuusluokan 1 ylittavalle
nakymattomalle lasersateiiylle.
VARNING! Om apparaten anvands pa annat satt an i
denna bruksanvisning specificerats, kan anvandaren
utsattas for osynbg laserstraining, som overskrider
gransen for laserklass 1.
Laser output: 0.65mW
Wavelength: 665nm
This product utilizes an embedded class 2 laser (IEC825).

MVP831
3
REAR PANEL
SECTION LOCATIONS
TOPVIEW WITH COVER REMOVED

4
BLOCK DIAGRAM

56
MVP831
INTERCONNECT

MAIN
320092
78
2

AUDIO/VIDEO POWER SUPPLY
049277
910
MVP831
3

AUDIO/VIDEO POWER SUPPLY
049277
11 12
3

DISPLAY
049278
4
MVP831
13 14

PARTS LIST
4
DISPLAY
049278
PART NO DESCRIPTION REFERENCE NO
049278 AUDIO VIDEO POWER SUPPLY
058145 FIBER OPTIC TRANSMITTER OPT 1
061268 MONO CAP .1UF,50V,Z5U C16 C17 C21 C24 C25 C26 C27 C31 C38
C41 C42 C43 C44 C53 C63 C66 C72 C73
C79 C80 C84
061271 .01MF 50V Z5U +80-20% C56
061275 MONO CAP 100PF,5%,100V,NPO C7 C8
064294 POLY CAP 330PF 5% 160V C3 C4
064302 CAP MPOLY .0015UF 5% 63/400VDC C5 C6
064312 CAP M POLY .01UF 5% 63VDC C19 C23 C36
064325 CAP M POLY .1UF 5% 63VDC C40 C57 C58
064427 MP CAPACITOR 0.033UF 100V 10% C55 C68
066215 CAP ELECT 47UF 16V C22 C45
066221 CAP ELECT 10UF 50V SINGLE END C32 C34
066240 CAP ELECT 22UF 25V ALUM C1 C2 C9 C10 C11 C12 C15 C30 C76 C77
066278 CAP ELECT 47MF 50V RADIAL C86 C87
066334 CAP ELECT 470UF 25V C60 C61 C64
066344 CAP ELECT 100UF 16V C18 C20 C37 C52 C67 C74 C75
066361 CAP ELECT 1000UF 20% 35V C54 C70 C71
066392 CAP ELECT 1000UF 6.3V 10X12.5 C33 C35
066443 ELECT CAP 4700MF 35V C65
066457 ELECT 100UF 50V C83 C85
066460 ELECT 18000UF 16V C62
070047 SILICON DIODE 1N4148 T&R D4
070085 ZENER DIODE 6.2V 5% 500MW D17
070126 DIODE 200V,3A D5 D6 D7 D8
070131 DIODE RECTIFIER D2 D3 D9 D10 D11 D12 D13 D14
070161 ZENER DIODE 30V 1/2W 5% D16
076019 LEADED FERRITE BEADS L4 L5 L6 L7 L8 L10 L11 L12 L13
087059 RELAY RL1 RL2
089093 FUSE SLO-BLO 250MA 250V F1
117417 MINI DIN CONNECTOR J3
117436 PJ261G PHON JACK, GOLD J2
117451 PH/JACK GL PL BLK M7008 J5
117494 MINI JACK J7 J8 J9
117572 PHONO JACK YEL GOLD FLASH J4
117704 CONNECTOR 2MM PITCH 8 PIN J16
117708 FASTON BLADE W/FEET J11 J12
117715 23PIN FFC CONNECTOR J1
117716 5PIN HEADER 1.25MM PITCH J6
117717 MTA-156 HEADER 8PIN J10
117719 PCB MOUNT PWR CONN RD J14
117720 12PIN FFC CONNECTOR J17
122224 CHOKE 18UH 5%-10% L1 L2 L3 L9
122312 POWER INDUCTOR 100UH L14
132171 TRANSISTOR NPN MPSA05 Q7
132172 TRANSISTOR SI PNP MPSA55 Q8
132223 TRANS NPN MPS4124 2K/REEL Q6
132224 TRANS PNP SI MPS4126 2K/R Q1 Q2 Q5
132257 TRANSISTOR SI NPN Q3 Q4
133094 IC DUAL OPERATIONAL AMP IC1 IC2
133155 IC REGULATOR -12V IC13
133156 IC REGULATOR 12V IC12
133161 74HC00N NAND 2 INPUT X 4 IC3 IC8
133173 MC74HCU04N HEX UNBUF INVRTR IC5
133250 IC REGULATOR 5V IC6
133340 VOLTAGE REGULATR 9V 1.5A IC11
133365 IC 5V 1.5A REGULATR LOW DROP IC9
133387 QUAD 2 INPUT EXCLUS OR GATE IC7
133393 IC 3.3V LOW DROPOUT REGULATR IC10
137001 FLAMEPROOF RES 1OHM 1/4W 5% R83 R84
141025 RES CF 100 5% 1/4W R1 R2 R21 R35 R36 R58
141037 RES CF 330 5% 1/4W R59 R68
141041 RES CF 470 5% 1/4W R32 R34 R49 R75 R76
141043 RES CF 560 5% 1/4W R7 R8 R65
141049 RES CF 1.0K 5% 1/4W R37 R38 R41 R45 R46 R48
141057 RES CF 2.2K 5% 1/4W R23 R27 R71
141059 RES CF 2.7K 5% 1/4W R24
141062 RES CF 3.9K 5% 1/4W R73
141064 RES CF 4.7K 5% 1/4W R42
141072 RES CF 10K 5% 1/4W R20 R28 R47 R82 R85
141080 RES CF 22K 5% 1/4W R25 R26 R63 R64
141088 RES CF 47K 5% 1/4W R10 R11 R12 R30 R31 R40 R43 R57 R67
141096 RES CF 100K 5% 1/4W R3 R4
141124 RES CF 2.2M 5% 1/4W R72
141136 RES CF 10 5% 1/4W R77 R80 R81
141152 RES CF 47 5% 1/4W R60 R61 R62
141157 RES CF 75 5% 1/4W R56
141208 68 OHM 5% 1/2W CF R R74
144210 RES MF 7.5K 1% 1/4W CRB1/4FX R5 R6
144297 MF 6.81K 1% 1/4W R17 R18
144392 METAL FILM RES. 3.4K 1/4W 1% R13 R14
144393 METAL FILM RES 6.04K 1/4W 1% R15 R16
144407 METAL FILM RES. 71.5 1/4W 1% R54 R55
148059 SLIDE SWITCH SW1
159285 DIGITAL INTERFACE TRANS T1
310297 VIDEO DRIVER IC4
310299 Y-LOWPASS FILTER FN1
310300 C-BANDPASS FILTER FN2
049277 DISPLAY
058133 AMBER LED DS7
061268 MONO CAP .1UF,50V,Z5U C1 C3 C7 C9
064312 CAP M POLY .01UF 5% 63VDC C11
066380 CAP ELECT 47UF 16V (6.3X5CASE) C2 C8
066382 CAP ELECT 10UF 16V (4X5 CASE) C4 C6
066437 SELECT CAP 10MF 50V LOW ESR C10
070047 SILICON DIODE 1N4148 T&R D1 D2 D3 D4 D5 D6 D7 D8
070093 LED LAMP RED DS5
117714 6PIN FFC CONNECTOR J2
117720 12PIN FFC CONNECTOR J1
121031 IR SENSOR 38KHZ SEN1
122224 CHOKE 18UH 5%-10% L1
131022 600V TRIAC DRIVER OPTOCOUP Q6
132223 TRANS NPN MPS4124 2K/REEL Q1
132224 TRANS PNP SI MPS4126 2K/R Q2 Q3
133176 MC74HCO2AN NOR 2 INPUT X 4 IC5
133240 PST572E MCRPRCSSR RESET NEG IC3
133241 IC MICROPRCSSR RESET POS IC1
133395 PROG VERSION OF 133292 IC2
141033 RES CF 220 5% 1/4W R13 R14 R15 R16
141035 RES CF 270 5% 1/4W R31
141049 RES CF 1.0K 5% 1/4W R5
141051 RES CF 1.2K 5% 1/4W R17
141057 RES CF 2.2K 5% 1/4W R9
141072 RES CF 10K 5% 1/4W R20 R30
141080 RES CF 22K 5% 1/4W R11
141088 RES CF 47K 5% 1/4W R6 R7 R28 R29
141096 RES CF 100K 5% 1/4W R22 R23 R24 R25 R26 R27 R32 R33
141136 RES CF 10 5% 1/4W R8 R12
141144 RES CF 22 5% 1/4W R1 R2 R3 R4
144250 RES NETWORK 8 X 47K BUS R21
150058 TACT SWITCH S1 S2 S3 S4 S5 S6 S7 S8 S9
180039 CERAM RESON 6.0MHZ W/CAP Y1
180049 CERAMICK RESONATOR 8MHZ Y2
310298 CONTROL MCU IC4
310301 FL DISPLAY MVP831 DS6
15 16

17 18
EXPLODEDVIEW
AND PARTS LIST
Ref. Part Description
No. No.
1 016408 GLASS
2 004983 EXTRUSION BRACKETS
3 018611 END CAP
4 101042 TS 4-40x1/2 SLOT FILL
5 017517 PUSHBUTTON ASSY
6 017531 PUSHBUTTON ASSY RED
7 101172 TS 6-32x1/4 PHIL FLAT U/C
8 018588 BOTTOM EXTRUSION
9 171264 C/A POWER SWITCH
10 078033 O-RING
11 017779 PRINTED CIRCUIT GUIDES
12 018585 TOP EXTRUSION
13 017755 LOGO PLEXIGLAS
14 017782 PLEXIGLAS LEFT
15 017783 PLEXIGLAS RIGHT
16 320092 MVP831 DVD PLAYER PCB
17 049278 DISPLAY PCB
18 004989 SUBPANEL
19 101196 SEMS TS 6-32x1/4 PHIL PAN BLK
20 159286 TRANSFORMER
21 102003 NUT 6-32 W/LOCK
22 004990 CHASSIS
23 017218 PLASTIC FEET
24 104083 #10 WASHER
25 100159 MS 10-32x3/4
26 004987 LEFT ZEE BRACKET
27 004988 RIGHT ZEE BRACKET
28 049277 A/V PCB
29 004986 REAR PANEL
30 117711 AC RECEPTACLE
31 102020 NUT 6-32 SELF-LOCK
32 320091 DVD MECHANISM
33 004984 TOP COVER
34 101078 TS 8-32x5/16 PHIL PAN BLK
35 102001 KEP NUT 4-40 CADMIUM PLATE
36 017781 FRONT BEZEL
37 017784 DOOR MOLDING
38 092419 DISPLAY FILTER
39 094350 SENSOR GASKET
40 101197 HI/LO 4-24x3/8 PHIL ROUND
41 101213 SEMS MS 4-40x3/8 PHIL PAN
42 112095 HEX SPACER 6-32x2-1/4
43 112097 CIRCUIT BOARD SUPPORT

19
DVD/VIDEO CD/CD PLAYER
SERVICE MANUAL
The continuous improvement of it’s products is the policy of McIntosh Laboratory Incorporated, who reserve the right to improve design without notice.
Because of the constant upgrading of McIntosh products’ circuitry and components, the Company cannot insure, and does not warrant, the accuracy of the
within schematic material, which is intended for information only.
McINTOSH LABORATORY, INC., 2 CHAMBERS STREET, BINGHAMTON, NEW YORK 13903 Printed in U.S.A. Part Number 040708
REPACKING INSTRUCTIONS
MVP831
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