MCM Electronics M 230 SANDWICH User manual

M.C.M. S.R.L.
STRADA VICINALE DEL CAMPACCIO, 1
20014 –S. ILARIO M.SE DI NERVIANO
TEL.: +39 0331 534.754 R. A.
FAX: +39 0331 534.755
WRAPPING MACHINE
M230 SANDWICH
USE AND MAINTENANCE MANUAL
SERIAL NUMBER 17/743
FIRST RELEASE
JULY 2017
SECTION 1(INTRODUCTION)

Thisdocumentconsistsof6sections
Note:whilereadingthevarious topics, the numberingofthechaptersinthevarioussectionsisnotsequential.
SECTION 1 (INTRODUCTION) [THIS DOCUMENT]
This section consists of:
The general description of the supply
General safety information
SECTION 2(MECHANICAL UNIT)
Thissectionconsists ofallthe mechanicalinformationreferredtothe machine:
Installation
Preparingforuse
Maintenance
Safety instructions onthethreeabove mentioned topics
SECTION 3(ACCESSORIES)
Thissectionconsistsofall the mechanical informationreferred totheaccessories:
Installation
Preparingforuse
Maintenance
Safety instructions onthethreeabove mentioned topics
SECTION 4(ELECTRICAL PANEL AND CONTROL PANEL)
Thissectionconsists ofallthe electrical information:
Installation
Use
Maintenance
Safety instructions onthethreeabove mentioned topics
SECTION 5(PROGRAMMING)
Thissectionconsists ofallthe programminginformation
SECTION 6(ATTACHMENTS)
Thissectionconsists ofallthe documentation tobeattached tothemanual.Example:
DeclarationofConformity
Layouts
Diagrams
etc.

CONTENTS OF SECTION 1 (INTRODUCTION)
1. GENERAL INFORMATION ___________________________________________ 4
1.1. This document ____________________________________________________________ 4
1.1.1. Language used_______________________________________________________________________________ 5
1.1.2. Consultation _________________________________________________________________________________ 5
1.1.3. Conventions on the symbols and notes on the graphic display _________________________________________ 5
1.1.4. Definitions __________________________________________________________________________________ 6
1.2. Liability _________________________________________________________________ 7
1.3. Copyright ________________________________________________________________ 7
1.4. Testing __________________________________________________________________ 7
1.5. Warranty ________________________________________________________________ 8
1.6. Court of jurisdiction ________________________________________________________ 8
1.7. Applied technique legislation and certifications ___________________________________ 8
2. INTENDED CONDITIONS OF USE AND ELEMENTS PRESENT ________________ 9
2.1. Description of the supply ____________________________________________________ 9
2.2. Identification plate_________________________________________________________10
3. USER DUTIES ___________________________________________________ 11
3.1. Installation environmental conditions __________________________________________11
3.2. Lighting _________________________________________________________________12
3.3. Airborne acoustical noise emissions ____________________________________________12
3.4. Supporting surface _________________________________________________________12
4. SAFETY________________________________________________________ 13
4.1. General safety requirements _________________________________________________13
4.2. Contraindications __________________________________________________________14
4.3. Exclusions _______________________________________________________________14
4.4. The operator______________________________________________________________14
4.5. Safety components_________________________________________________________16
4.6. Residual risks and safety signs________________________________________________16
4.7. Personal protective equipment (PPE)___________________________________________18
4.8. Emergency shutdown _______________________________________________________19
4.8.1. Restoring operations after an emergency stop _____________________________________________________ 19
4.9. Specific safety measures ____________________________________________________20
4.9.1. Safety measures in case of malfunctions, emergencies or accidents. ___________________________________ 20
4.9.2. Safety measures if the machine malfunctions. _____________________________________________________ 20
4.9.3. Emergency safety measures in the work environment. ______________________________________________ 20
4.9.4. Safety measures in case of injuries or accidents. ___________________________________________________ 20
4.9.5. Safety measures when working at a height. _______________________________________________________ 20

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 4
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
1. GENERAL INFORMATION
1.1. THIS DOCUMENT
M.C.M. S.r.l. disclaims any liability for damage and/or injury to persons, animals or property resulting
from the failure to comply with the requirements in this document "assembly instructions".
The details below should not be considered a long and burdensome list of warnings, but a number of
instructions aimed at improving the machine performance from every aspect and particularly prevent
injury to persons, animals or property as a result of improper use and behaviour.
The document has been drafted in accordance with the following standards: UNI 10653, UNI 010893
and UNI EN 12635. The document reflects the state of the machine at the time of sale, therefore,
M.C.M. S.r.l. reserves the right to update it without the obligation to adapt the previous versions.
In terms of the law, M.C.M. S.r.l. considers this document to be a business secret, prohibiting anyone
from reproducing it or disclosing its content to third parties, in whole or in part, or to competitor
companies without specific written authorisation from M.C.M. S.r.l.
This document must be kept throughout the life of the machine, and a new copy may be requested if
this is damaged or lost. If the machine is sold, the User is asked to pass on the address of the new
owner to M.C.M. S.r.l.
The Head of Department or Maintenance must keep this document in a protected, dry place and make
it available to the user for consultation. For any information or request please contact:
M.C.M. S.r.l.
Strada vicinale del Campaccio, 1
20014 S. ILARIO M. SE DI NERVIANO (MI) ITALY
Tel.: +39 0331534754 –Fax. +39 0331534755
Email: info@mcmwrap.com
Web: www.mcmwrap.com

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 5
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
1.1.1. Language used
This manual is written in the language used in the destination country of the machine, in accordance
with the provisions of the applicable European Directives.
This document is always accompanied by the identical version in English; in case of doubt, reference
is made to the document written in English.
1.1.2. Consultation
The document contains information about using and performing maintenance on the Wrapping
Machine with particular reference to installation, inspection, checking, adjusting, cleaning and
maintenance. All safety requirements specified below must be implemented when carrying out these
operations.
1.1.3. Conventions on the symbols and notes on the graphic display
The following symbols with their relevant meanings will be used for more immediate operator attention
to certain topics or issues.
CAUTION
Paragraphs marked with this symbol contain particularly important information for personal safety
FORBIDDEN
Paragraphs marked with this symbol contain instructions regarding misconduct or improper machine
use that may cause a hazard and are therefore forbidden.
REQUIREMENT
Paragraphs marked with this symbol contain mandatory instructions.
These paragraphs provide instructions on possible sources of danger that cannot be eliminated and
which the operator must pay particular attention to.
It should be noted that the diagrams, pictures and graphs shown in this document are not to scale.
They are used to supplement the written information and as a summary but they are not aimed at
providing a detailed representation of the machine supplied. In most cases, the diagrams, pictures
and layouts are provided without the protections or guards installed in order to give a more complete
view of the machine.
Lastly, please note that the attachments, which consist of photocopies of catalogues, diagrams, etc.,
follow the original page identification number and numbering (if applicable), otherwise they are not
numbered.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 6
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
1.1.4. Definitions
Terms
Definition
Safetyshutdown
Atypeofoperatinginterruptionwhichallowsanorderlyshutdownofthemachineforsafetypurposesandwhichmaintains
theprogramlogictofacilitateresumingoperations(ref.UNIENISO 10218-1:2009point3.17).
Customer
The person who purchased the Machine and/or who manages it and uses it regularly (e.g.: company, entrepreneur,
business,etc.).
Safetydevice
Adevice(otherthanaguard)thateliminatesorreducesrisks;itcanbeusedaloneorbeassociatedwitha guard.
Emergency stop
device
Asetofcomponentsintendedforthe emergencystopfunction;thedeviceisoperatedwithasingleactionandprevents
orreducesdamagebeingcausedtopeople,machinesorproperty.
DUVRI
Documento Unico di Valutazione dei Rischi (Single Risk Assessment Document) –In the case of a tender for the
installation of the machine, the Customer's works manager must verify the technical and professional suitability of the
executing company and promotes cooperation and coordination between the companies, and particularly processes
anddeliversthisdocument.
Operator,user
Thepersonassignedtotheinstallation,setting,use,maintenance,cleaning,repairsandtransportofthemachine.
Collaborative
operation
The state in which the specifically designed machines work in direct collaboration with one or more persons within a
definedworkspace(ref.UNIENISO 10218-1:2009point3.4).
Hazard
Sourceofpossibleinjuryorharmtoone'shealth.
Trained
personnel
Personnel who have been informed and trained on the tasks to be performed and the hazards involved (e.g.: line
workers)
Authorised
personnel
Skilledpersonnelassignedbythecustomertoperformcertaintasks
Skilledpersonnel
Operators who, based on their training, experience, knowledge of the relevant regulations and safety standards, can
assessthetasksthathavebeenassignedtothemand recogniseandpreventanyhazards(e.g.:electricaltechnicians)
Protections
Safety measures that consist of using specifictechnical means (guards and safetydevices)to protect the workers from
hazards
Guard
Part of a machine used in a specific way to provide protection by means of a physical barrier; depending on its
constructionitcan becalleda cap,cover,screen,door, enclosure,casing,isolation,etc.
Risk
Acombinationofprobabilityandseverityofpossibleinjuriesorharmtoone's healthina dangeroussituation
Protectedspace
Spacedefinedbytheperimeterofthesafetydevices(ref.UNIENISO10218-1:2009),ifapplicable.
Dangerous
situation
Anysituationinwhichanoperatorisexposedtooneormorehazards
Tab.1 -Definitionsofthekeytermsusedinthe document

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 7
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
1.2. LIABILITY
The use and maintenance instructions supplied with the machine consider the experience and
knowledge matured by M.C.M. S.r.l. to-date. They are updated according to the revision and date
shown on the cover and at the bottom of the page. Any new revision supersedes the previous.
CAUTION
All liability for damage and malfunctions caused by the following is declined:
Manoeuvring errors;
Failure to comply with the instructions in this document;
Repairs that are not performed in a workmanlike manner and replacing parts with any other than those
specified in this document (the assembly and use of non-original spare parts and accessories may
compromise machine operation);
Unauthorised alterations or operations;
Poor maintenance;
Defects in input supplies (electric or pneumatic);
Improper use of the machine;
The machine being used by untrained personnel;
Exceptional events arising from unpredictable external causes;
Non-application of the safety, hygiene and health related requirements in the workplace.
All liability for damage caused by irresponsible alterations and changes made by the user is declined.
The user must identify and choose the category of PPE (Personal Protective Equipment) in
accordance with the Company Risk Assessment.
M.C.M. S.r.l. disclaims all liability for possible inaccuracies in the document due to misprints,
translation or transcription.
Any additions to the use and maintenance instructions that the manufacturer deems appropriate to
send to the user must be kept together with the document, which they will form an integral part of.
1.3. COPYRIGHT
This document can only be disclosed to third parties or reproduced with written authorisation from
M.C.M. S.r.l.
1.4. TESTING
The machine has been designed according to your specific requirements in order to obtain the best
performance and optimum efficiency.
Unless agreed otherwise, the technicians of M.C.M. S.r.l. will test the machine before delivery; see
the attached report in Section 6 (Attachments).

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 8
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
1.5. WARRANTY
The terms of the machine warranty are shown on its contract of sale.
This is a brief summary of the normal warranty terms and conditions:
12 (twelve) months on mechanical parts, except on the parts subject to wear.
6 (six) months on electrical/electronic parts.
The supply of spare parts under warranty is defined as Ex Works (EXW) of the material being
replaced. Therefore, unless agreed otherwise during the negotiations, all costs related to transport or
delivery and/or the visit of the technician assigned for the replacement, including the journey, board
and lodging, will be completely borne by the Customer.
The warranty will be rendered null and void as soon as damage caused by incorrect operation and/or
tampering with the parts by unauthorised personnel is noted.
M.C.M. S.r.l. reserves the indisputable right to verify the actual causes of defects in the material or
technical fault. If faults or malfunctions should be noted due to improper use or not conforming to the
provisions referred to in Paragraph 1.2 of this section, M.C.M. S.r.l. will charge all costs associated
with the checking and replacement operations directly to the Customer.
1.6. COURT OF JURISDICTION
Unless agreed otherwise during the negotiations, any dispute shall be resolved by the Court of Milan.
1.7. APPLIED TECHNIQUE LEGISLATION AND CERTIFICATIONS
The EC Declaration of Conformity indicating the applicable standards is provided in Section 5
(Attachments).

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 9
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
2. INTENDED CONDITIONS OF USE AND ELEMENTS PRESENT
2.1. DESCRIPTION OF THE SUPPLY
The M.C.M. Wrapping Machine model M254 is the supply referred to in this Use and Maintenance
Manual.
This is an automatic device with partial manual loading (only in the initial stage) intended to pack
products, mainly consisting of food, in film.
It is equipped with a Command and Control Panel on the machine and has a standard configuration
(described in this Use and Maintenance Manual), which consists of the following parts:
Double reel holder;
Simple jaws;
Fixed conveyor;
Print centring;
Four pairs of sealing drive rollers powered by a brushless servo motor
First pair of tilting sealing drive rollers;
Inverter controlled asynchronous line motor.
On request, it can be configured with the following accessories (not included, therefore not described
in this Use and Maintenance Manual):
Adjustable conveyor;
Automatic reel change;
Double jaws;
Safety joint on jaws;
Automatic hot roller opening;
Rotary date printer;
Data printer on the jaws.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 10
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
2.2. IDENTIFICATION PLATE
For any technical communication always quote the serial number of the machine and the year of
manufacture by referring to the technical data plate on the machine.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 11
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
3. USER DUTIES
The following tasks, requirements and works are to be seen to by the user:
Set up of the installation room, including any masonry works and/or ducts required;
Set up of the supply of compressed air near the machine as specified in Section 2 (MECHANICAL
UNIT) in paragraph 1.1.2 "Technical Specifications";
Appropriate compressed air handling upstream of the feeder;
Installation of adequate power supply upstream of the machine in accordance with the regulations in
force in the country of use;
Connection of the metal structure of the machine to the earth loop of the premises (to protect the
operators from the risk of indirect electrical contact) with a copper cable having a suitable section;
Installation of a differential switch upstream of the electrical panel in order to protect against indirect
electrical contact, described in more detail in Section 4 (ELECTRICAL PANEL AND CONTROL
PANEL)
Implementation of traffic route signs (yellow lines, which identify the transit aisles of transport vehicles).
3.1. INSTALLATION ENVIRONMENTAL CONDITIONS
CAUTION
Various risks due to unforeseen environmental conditions by the manufacturer.
The proper operation of the electrical equipment is intended for the following environmental conditions
Temperature
+5°C ÷+40°C.
Relative humidity / non
condensing
5%÷ 95%
MaxWorkingAltitude
2000m
Atmospheric pressure
700÷1060hPa
Tab.2-Environmentallimitsofuse

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 12
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
3.2. LIGHTING
The machine does not require particular sources of auxiliary lighting as that found in the premises or
in the department where it is placed is sufficient.
REQUIREMENT
The lighting of the work environment must comply with the requirements stipulated in Directive 89/654
EEC. However, it is appropriate for the intensity of diffusion in the area where the machine is placed
not to be less than 300 lux (see UNI EN 12464-1:2004, table 2.7 point 2.7.2).
Ambient lighting must not cause shadows which can cause interference or an irritating glare. In
particular, the light source must be placed behind the work station in order to prevent a glare.
If used in other environments where the ambient lighting is insufficient, a local lighting device must be
installed.
The local lighting must guarantee good visibility in every point, it must not create dangerous reflections
and allow the control panels to be read clearly and the emergency buttons to be identified.
On request, the Work area can be equipped with an additional light source. The maintenance
technicians must use auxiliary lighting to operate inside the electrical panel in order to illuminate better
the internal wiring.
3.3. AIRBORNE ACOUSTICAL NOISE EMISSIONS
The machine has been designed so as to minimise noise emission. The value of the M254 Wrapping
machine detected in normal operating conditions is 82 dB.
REQUIREMENT
The person who will apply the CE mark on the machine is responsible for indicating the value of the
noise emitted by the machine during use.
This value will then be used by the works manager in the company where the machine will be installed
in order to determine the exposure of the operators, as required by the legislation on safety at work
(Title II and Title III of Leg. Decree 81/2008 that implements the requirements of Directive 2003/10/EC.
3.4. SUPPORTING SURFACE
REQUIREMENT
The floor must support the weight of the machine described in section 2 paragraph 1.1.2 "Technical
specifications".
The machine must be placed on an evenly level surface to fulfil the stability characteristics.
It is important to make sure that the flooring is adequately consolidated in order to prevent any
subsidence when the machine is installed.
Excessive vibration which could compromise machine operation must be prevented.
However, there must be no vibration on the supporting surface of the machine so as to guarantee
general personal safety and a long life of the components.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 13
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
4. SAFETY
The operator must read the information in this document very carefully, paying particular attention to
the safety precautions listed in this chapter.
IT IS STRICTLY FORBIDDEN FOR PERSONS WITH A PACEMAKER TO APPROACH THE MACHINE.
4.1. GENERAL SAFETY REQUIREMENTS
FORBIDDEN
Do not remove or tamper with the protections and the safety devices installed on the machine. Follow
the safety instructions in Section 2 paragraph 3 (ADJUSTMENTS AND TOOLING) and Section 2
paragraph 4 (MAINTENANCE AND MECHANICAL REPAIRS)
In the event of flooding, do not touch the machine before having disconnected the power supply and
cleared the water in the area.
The machine is solely intended to be used by skilled and specifically informed and trained personnel
(this document must also be read).
In order to allow the emergency stops to be easily reached, do not leave objects or other material in
front of them.
It is strictly forbidden to climb on the machine. If routine and special maintenance must be performed
on the upper part of the machine, or above it, it is mandatory to use safety devices and structures
(scaffolding, ladders, safety ropes, etc.) as well as personal protective equipment, in accordance with
the safety standards in the workplace.
REQUIREMENT
Make sure that nobody is in the danger zones before starting the machine.
All operators must receive specific instructions on machine use and maintenance. This document
must be used as part of the training.
The head of department must monitor that the safety procedures in this document are applied properly
by means of constant checks and verifications.
Keep the machine orderly and clean by following the steps described in Section 2 Paragraph 4.5
(Description of routine maintenance).
Provide appropriate containers to store materials used for cleaning and maintenance.
Wear the required personal protective equipment.
Besides the instructions in this document, the user is obliged to comply with current regulations
regarding safety and accident prevention applied in the workplace.
In case of a malfunction, suspected failure, incorrect movements or abnormal noises, immediately
stop the machine and promptly inform the appointed manager
When a fire is noted (even if small), alarm must be given immediately and the specialist teams must
intervene to extinguish it.
During normal operation, the door of the electrical panel must always be kept locked and the keys
must be handed over to an appointed manager.
Operations with the machine in manual mode should always be carried out with all personnel out of
the protected space.
Before setting the machine back to automatic mode, the temporarily suspended safety functions must
be reset to the fully functional mode.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 14
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
4.2. CONTRAINDICATIONS
FORBIDDEN
Personnel who have not previously been informed and trained are forbidden from handling, installing,
using and performing maintenance on the machine.
It is forbidden to use the machine in an explosive (ATEX) or harsh atmosphere or where there is a
high concentration of dust or oily substances suspended in the air.
It is strictly forbidden to use the machine out of the above limits. It is particularly forbidden to perform
any processing adjustment or alteration to the machine if this should exceed the limits stipulated in
this document.
It is also forbidden to use the machine in the following conditions:
If it is left exposed to the elements;
With the safety devices excluded;
With electric jumpers and/or mechanical means which exclude utilities, safety or protection devices of
the machine itself;
For processing of materials other than those specified in this document;
Only personnel required by the production requirements are allowed to work on the machine during
the work cycle.
4.3. EXCLUSIONS
The EC Declaration of Conformity and use and maintenance instructions of this machine refer to the
equipment and devices listed and described in this document. Equipment that is not mentioned is
excluded from the liability of M.C.M. S.r.l.
4.4. THE OPERATOR
REQUIREMENT
The operator (or handler) must be a diligent, responsible person who has understood and complies
with the information in this document.
The works manager of the operators must make sure that all personnel assigned to programming,
operation, maintenance or repairs have been adequately trained in order to operate the machine
safely.
Training must include:
An overview of the applicable safety procedures and recommendations provided in this document.
Knowledge of the signs on the machine;
A clear definition of the tasks assigned. Training on the duties and procedures to be followed when
performing the assigned duties;
The identification and explanation of all the command and control devices of the machine and their
relevant functions.
The identification and explanation of the securing procedures
The identification of the hazards associated with the tasks assigned and the method (including safe
working procedures) to be protected from the identified hazards;
The functional testing method or other ways to make sure the protections work properly

Wrapping Machine M230-SANDWICH
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First release
July 2017 Sec. 1 - Pag. 15
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
FORBIDDEN
IT IS STRICTLY FORBIDDEN FOR PERSONS WITH A PACEMAKER TO APPROACH THE MACHINE.
Personnel without the above mentioned requisites are not allowed to operate the machine. In any
case, they must be in perfect physical and mental condition to work.
The main tasks assigned to the operator involved in the operation are:
First start-up of the day. Shutdown and securing the machines at the end of the day;
Material loading and/or unloading parts in output;
Settings, adjustments and starting the automatic cycle;
Monitoring the work cycle (controlling the correct machine operation) and any resetting and restoring
operations as described on the relevant screens.
Superficial cleaning and maintenance of the equipment in order

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 16
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
4.5. SAFETY COMPONENTS
In compliance with current safety standards, the machine is equipped with devices and guards that
minimise the risks for personnel who are near the machine.
FORBIDDEN
The protections and safety devices must not be removed. Before using the machine, the user must
make sure they are present and work properly.
They are only allowed to be removed for maintenance and in compliance with the procedures
described for the maintenance technician.
CAUTION
Verifying the protections and safety devices could expose the maintenance technician to the risks
posed by them not working. For this reason, proceed with utmost care and with all the necessary
precautions.
4.6. RESIDUAL RISKS AND SAFETY SIGNS
The residual risks related to the machine are accident related that remain after all the safety measures
adopted by the manufacturer are implemented.
The residual risks due to insufficient efficiency of the safety measures adopted are described in the
various paragraphs of this document.
Below are the residual risks associated with the safety signs installed on the machine. In accordance
with Attachment I of the Machinery Directive 2006/42/EC, the essential health and safety
requirements are entirely fulfilled with the exception of the following, which the user is fully responsible
for:
1.1.4 Lighting
1.3.5 Risks related to combined machines.
1.5.16 Lightning: the machine is solely intended for indoor use and the user is responsible for
the protection against lightning in the building.
And with the partial exception of the following, which are only partially borne by the user:
1.1.5. Machine design to facilitate it being handled
1.3.7. Risks related to moving parts;
1.5.10. Radiation (non-ionizing)
The following table should be read as follows:
The first column indicates the signs installed on the machine
The second column indicates where the signs are found
The third column lists the residual risks (the exposed person and the relevant danger zone are also
specified)
The fourth column indicates the persons exposed to the relevant risk
The fifth column indicates the standards of conduct intended for the exposed person
The last column indicates the paragraph that corresponds with the essential requirement of Attachment
I of Pres. Decree 459/9 6 which each residual risk refers to.

Wrapping Machine M230-SANDWICH
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First release
July 2017 Sec. 1 - Pag. 17
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
Signs
installed
onboard
the
machine
Positionof
the signs /
Danger
zone
Residualrisk
Exposedperson
Standards of behaviour to eliminate
therisk
Para. of
attachment
1st Dir.
2006/42/EC
On each
fixed and
mobile
guard.
Various risks
(primarily impact and
crushing against
moving parts of the
machine) as a result
of unauthorised
tampering with the
safetydevices.
TRAN
The guards described in this
document should not be removed by
the user who must make sure they
are present and work properlybefore
startingthemachine.
They are onlyallowed to be removed
for maintenance, after the machine
hasbeensecured,andincompliance
with procedures described in this
document.
1.4.1
INST
USER
X
ADJU
X
MAIN
X
DISP:
OTHER:
X
On the
structure
of the
machine
Risk of impact with
protrudingparts
TRAN:
Mandatoryhelmetandgoggles
1.3.4
INST:
USER:
X
ADJU:
MAIN:
DISP:
OTHER:
On every
lifting
point
Risks related to the
various equipment
falling (during
transport and
handling) due to
incorrect lifting points
havingbeenchosen.
TRAN:
X
Comply with theinstructions provided
in the user manual and in the
technical diagrams and use the lifting
pointsindicatedonthemachine.
1.1.5
INST:
X
USER:
ADJU:
MAIN:
DISP:
OTHER:
On the
machine
Risks due to radio
frequency emissions
ofthepowerdrivers
ALL
X
Persons with a pacemaker are
forbidden from approaching the
machine.
1.5.10
Tab.3-Summaryofthe safetysigns(indicatingtheresidual risks)
See section 2 paragraph 1.1.3 for the signs on the machine.
TRAN:
PERSONINCHARGEOFTRANSPORT
INST:
PERSONINCHARGEOFINSTALLATION
USER:
PERSONINCHARGEOFUSEANDCLEANING
ADJU:
PERSON IN CHARGE OF ADJUSTMENTS AND
TOOLING
MAIN:
PERSONINCHARGEOFMAINTENANCE
DISP:
PERSONINCHARGEOFDISPOSAL
OTHER:
OTHERS
ALL
ALL
Tab.4-Keyofoperators

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 18
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
FORBIDDEN
It is forbidden to remove or cover the signs on board the machine
REQUIREMENT
It is mandatory to maintain the efficiency of the signs on the machine and replace them if damaged
or lost.
4.7. PERSONAL PROTECTIVE EQUIPMENT (PPE)
REQUIREMENT
It is mandatory to use the personal protective equipment listed below
The PPE used must bear the CE mark and conform to Directive 89/686/EEC, implemented in Italy
with Leg. Decree 81/08 and subsequent amendments.
Additional details and information concerning the use of PPE should be found in the risk assessment
document of the company where the machine in question is used.
Phase
Protective
clothing
Safety
shoes
Gloves
Goggles
Hearing
protectors
Mask
Helmet
Note
s
TRANSPORT
HANDLING
UNPACKING
ASSEMBLY
ORDINARYUSE
REGULATIONS
CLEANING
MAINTENANCE
DISASSEMBLY
SCRAPPING
Tab.5-Summaryofthepersonalprotectiveequipment(PPE)tobeusedthroughoutthelifeofthemachine
Key:
PPE REQUIRED
PPE AVAILABLE OR TO BE USED IF NECESSARY
PPE NOT REQUIRED

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 19
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
4.8. EMERGENCY SHUTDOWN
REQUIREMENT
Paragraphs marked with this symbol contain mandatory instructions.
If necessary, the machine can be stopped by actuating the emergency stop buttons.
Press the button for the machine to stop immediately.
Control panel of the electrical panel
4.8.1. Restoring operations after an emergency stop
REQUIREMENT
Before restoring machine operation, verify that:
There is no longer the emergency situation.
The machine is perfectly intact and efficient
That its safety devices work properly
Restore the Emergency mushroom push-button manually by rotating it clockwise about 30 degrees;
Verify whether there are any error signals on the display and then press the reset button and restart
the machine with the START CYCLE button.
Control panel of the electrical panel
If the power supply is interrupted abruptly, for example due to a power cut, the machine can be
restored by following the procedure described above except for the emergency button being used.

Wrapping Machine M230-SANDWICH
Sec. 1 –General Information
Strada vicinale del campaccio, 1
First release
July 2017 Sec. 1 - Pag. 20
20014 –S. Ilario M.se di Nerviano
Tel: +39 0331 534.754 r.a. –FAX: +39 0331 534.755
4.9. SPECIFIC SAFETY MEASURES
4.9.1. Safety measures in case of malfunctions, emergencies or accidents.
REQUIREMENT
In unforeseen situations, reach the closest emergency button and press it.
Before restoring machine operation, verify that:
There is no longer the emergency situation;
The area in which the hazard was triggered is perfectly intact and efficient.
4.9.2. Safety measures if the machine malfunctions.
Implement an emergency stop as described in paragraph 4.8 "Emergency shutdown" and then contact
the technical support of M.C.M. S.r.l. and describe the problem.
4.9.3. Emergency safety measures in the work environment.
FORBIDDEN
In the event of flooding, do not touch the machine before having disconnected the power supply and
cleared the water in the area.
REQUIREMENT
In case of fire, disconnect the power supply and put out the fire with dry chemical or CO2
extinguishers. Under no circumstances is water to be used to extinguish the fire.
The user must have adequate fire protection near the machine.
4.9.4. Safety measures in case of injuries or accidents.
Implement an Emergency stop as described in paragraph 4.8 "Emergency shutdown"
Refer to section 2 paragraph 4.6.1 "Handling the machine manually" in case of a trapped limb or
person.
4.9.5. Safety measures when working at a height.
See section 2 paragraph 4.1.1 "Safety measures when working at a height"
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