MDB GREEN CLIMBER LV600 User manual

Manual Version Rev.
09 of 24/08/2020

Operations and Maintenance
Manual
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66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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TABLE OF CONTENTS
FOREWORD .........................................................................................................….4
1. GENERAL INFORMATION........................................................................5
1.1 IDENTIFICATION OF THE DOCUMENT “OPERATIONS AND
MAINTENANCE MANUAL” ....................................................................................5
1.2 PURPOSE OF THE MANUAL.......................................................................5
1.3 STORAGE ....................................................................................................6
1.4 GENERAL INFORMATION ..........................................................................6
1.5 WARRANTY AND INFORMATION REGARDING RESPONSIBILITY .........9
1.6 MANUFACTURER ID..................................................................................11
1.7 MACHINE ID ...............................................................................................12
1.8 DESCRIPTION OF THE MACHINE............................................................13
1.8.1 TECHNICAL DATA
1.8.2 WORK ENVIRONMENT ................................................................................14
1.8.3 GENERAL DESCRIPTION OF THE MACHINE AND OPERATIONS............15
1.9 OPERATING CONDITIONS........................................................................20
1.10 WORKSTATIONS...................................................................................21
1.11 REFERENCE STANDARDS...................................................................22
2. OPERATING THE LV600 ........................................................................24
2.1 TRANSPORT ..............................................................................................24
2.2 OPERATING THE MACHINE .....................................................................25
2.2.1 HOW TO USE THE HAND LEVERS ...................................................…….45
2.2.2 EMERGENCY OPERATIONS...........................................................................46
2.2.3 EMERGENCY INTERVENTION........................................................................50
DESCRIPTION OF THE CONTROL PANEL..............................................................52
2.2.5 REFUELLING....................................................................................................56
2.2.6 CHECKING THE LEVEL, TOPPING UP AND CHANGING HYDRAULIC OIL 58
2.2.7 CHECKING AND TOPPING UP COOLANT FLUID ......................................59
2.2.8 CHECKING THE ENGINE OIL LEVEL AND TOPPING UP ..........................61

Operations and Maintenance
Manual
C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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2.2.9 CHECKING THE FUEL FILTER CARTRIDGE ....................................…….64
3. MAINTENANCE AND TECHNICAL ASSISTANCE.................................67
3.1 MAINTENANCE ..........................................................................................68
3.1.1 CLEANING........................................................................................................68
3.1.2 VISUAL INSPECTION.......................................................................................73
3.1.3 LUBRICATION ..................................................................................................75
3.1.4 TRACK MAINTENANCE ...................................................................................77
3.2 TECHNICAL ASSISTANCE........................................................................80
3.2.1 RELAY AND FUSE POSITION DIAGRAM........................................................85
3.2.2 PROBLEM SOLVING GUIDE............................................................................89
3.2.3 MDB AUTHORISED WORKSHOPS..................................................................93
ATTACHMENT A........................................................................................ 96
ATTACHMENT B........................................................................................ 97
B.1 FOREWORD........................................................................................................98
B.2 APPLYING EQUIPMENT TO THE MACHINE......................................................99
B.3 USING THE LV600 WITH THE TXL-D SERIES FLAIL MOWER......................102
LOG BOOK................................................................................................104
ROUTINE MAINTENANCE................................................................................104
UNSCHEDULED MAINTENANCE.....................................................................122

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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Operations and Maintenance
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FOREWORD
MDB S.r.l. would like to thank you for choosing this machine. This
manual contains the description of the functions and the instructions required to
correctly perform the main operations of use and maintenance, both routine and
occasional, of the LV600 machine.
The instructions for use must be strictly observed to obtain the best
performance, to ensure long working life of the parts and to work safely.
Users of the LV600 must read this manual before operating the
machine. This manual must be considered as an integral part of the
machine, be kept in good condition, and handed over to any future
owners together with the machine.
Pursuant with a policy of providing increasingly safe, efficient and
technologically advanced vehicles, MDB S.r.l. reserves the right to use
qualitatively better equipment and means at any time.
Sincerely, Legal Representative
DiBiase Mario

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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Operations and Maintenance
Manual
1. GENERAL INFORMATION
1.1 “OPERATIONS AND MAINTENANCE MANUAL”
IDENTIFICATION
The “Operation and Maintenance Manual” is a document issued by
MDB S.r.l. and must be considered an integral part of the machine.
COPYRIGHT
MDB S.r.l. owns the copyright of this operation and maintenance manual. This
manual is intended for the personnel who use the LV600 . It contains instructions
and drawings of a technical nature, which must not be reproduced (even in part),
nor disclosed by any means, used for competitive purposes nor made available
to third parties.
MDB S.r.l. prohibits the total or partial reproduction of this manual
and the disclosure of its contents in any form.
1.2 PURPOSE OF THE MANUAL
The purpose of the “Operation and maintenance manual” is to provide all
personnel delegated to operate the LV600 with all the instructions necessary to
operate it diligently and maintain it in optimal conditions. Obviously, particular
attention has been paid to ensure that this takes place in the safest possible
conditions for the operators.
The equipment is provided to be used as specified in this manual. When using the
machine, operators must

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
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Operations and Maintenance
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always be aware of safety aspects, to improve its safety.
operators who do not meet the necessary requirements.
1.3 STORAGE
The following instructions must be followed closely in order to keep the manual
in perfect conditions:
Use the manual in such a way that it is not damaged in any manner;
Do not remove, add, change or write in any part of the manual; updates
may be carried out only by MDB S.r.l.
Keep the manual in an area protected against damp, so that its lifetime is not
compromised;
Hand over the manual to any other user or future owner of the machine.
1.4 GENERAL INFORMATION
Get to know the equipment before starting to use it by reading this manual
carefully. Operators must be properly and fully trained on the contents of
CHAPTER 2 concerning how to operate the machine and how it works before
the machine is used for the first time.
PLEASE NOTE:
The machine manufacturer may not be held responsible for
damage to persons, animals, property or the environment
resulting from use of the equipment by

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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Operations and Maintenance
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The operation and maintenance instructions for the LV600 are two integral
parts, and must be followed for its whole service life, up to when it is
dismantled and scrapped.
MDB S.r.l. declines all responsibility regarding problems, breakages, damage
to persons, property or animals, even if caused by non-use of the equipment
or failure to comply with the procedures and instructions in this manual;
➢Due to failure to comply with the normal workplace safety regulations;
of operation
➢Due to lack of diligence when working;
➢Due to personnel’s lack of expertise and improper use of the
machinery;
➢Due to failure to comply with accident prevention regulations while
operating or carrying out maintenance on the machinery, even if not
expressly mentioned in our manual;
➢Due to changes, variations and/or installation of accessories not authorised by
MDB S.r.l.
➢MDB S.r.l. may not be held responsible for damage caused by:
Natural disasters;
Revolts and riots;
Lack of maintenance or incorrect maintenance;
For replacements parts, the customer must only use ORIGINAL SPARE
PARTS.
To obtain optimal performance from the equipment, check it periodically, and
if necessary, replace all parts that, by their nature, are subject to wear.

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
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Operations and Maintenance
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Replacing a part at the right time, not only allows the machine’s operation to
meet expectations, but also prevents more serious damage and/or personal
injuries.
Using original spare parts maintains the machine’s quality over time and entitles
you to the product’s WARRANTY for the period for which it is provided.
To highlight the risks or hazardous operations, this manual contains safety alerts.
Each alert starts with a symbol followed a warning.
The following lines describe the symbols used:
DANGER
This symbol indicates an imminent risk that, if not prohibited, would
cause serious injury or death to the persons involved.
CAUTION:
This symbol indicates a potential risk to the machine’s integrity that,
if not prevented, could cause damage to the machine, which could
indirectly cause serious injury or death to the persons involved.
PLEASE NOTE:
This symbol indicates conditions that are particularly important to
be able to work with the machine in a simpler and safer way.

C.da Sant’Onofrio, 6/A
66034 Lanciano (CH) –ITALY
Tel. [phone] –Fax [phone]
E-mail: in[email protected] –Web: www.mdbsrl.com
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Operations and Maintenance
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1.5 WARRANTY AND INFORMATION REGARDING
RESPONSIBILITY
The warranty covers manufacturing defects.
The manufacturer may not be held responsible for any damage that occurs during transport.
The machine is shipped without packaging, covered with a plastic film that protects the parts
subject to oxidation in the event of contact with water or moisture.
The manufacturer undertakes to take care of fastening the machine, assuming liability if the
transportation is carried out with his own means.
If the transportation is performed by a carrier, all care will be taken to ensure that the
machine is not damaged but, as already noted above, the manufacturer assumes no liability
if it is.
For this reason, if transported by a carrier, adequate insurance coverage should be
requested.
The customer is responsible for checking the state of the goods on arrival and promptly
notifying the carrier and the manufacturer of any damage.
If the customer deems it appropriate, the machine may be packed in a wooden crate
at an additional cost.
The accessories and documents that accompany the machine are located on board, duly
protected to prevent any damage.
Items not covered by the warranty are:
- Items that are part of the machine, but that are not manufactured by MDB (such as: tracks,
transmission belts, bearings, gearboxes, etc.): these are only covered by the warranty
provided by their respective manufacturers.
- Items that have deteriorated due to wear.