MDG XT10E User manual

Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
Phone: [phone]
OWNER’S MANUAL
EDITION: 2021 - Version 1
XT10E
HYBRID CARAVAN
www.marketdirect.com.au
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Contents
My XT10E Hybrid Caravan.............................................. 1
Section 1. Introduction.......................................................2
Welcome to MDC.................................................................2
Terminology & Abbreviations..........................................3
Specications .........................................................................4
MDC Contact Details..........................................................5
Safety Information ...............................................................6
Modications to The Product..........................................6
Gas Systems............................................................................6
Chassis ......................................................................................6
Jacking Your Caravan..........................................................7
Electrical Safety ....................................................................8
Vehicle Electrical Requirements.....................................9
Brake Controller ...................................................................9
Correct Vehicle Wiring for MDC Caravans................9
Trailer Lights ....................................................................... 10
Charging Caravan While Driving ................................ 10
Gas & Appliance Safety ................................................... 11
Gas Certication................................................................ 11
General Safety .................................................................... 11
Gas Cylinder Safety .......................................................... 11
Gas Appliance Safety ....................................................... 12
Removing the Hot Water System Flue Cover ........ 12
Ventilation and Flues........................................................ 12
Isolating Appliances.......................................................... 12
Diesel Heater Safety (Where tted as option)....... 13
Important information before operating
the diesel heater................................................................. 13
Using the Caravan ............................................................. 14
Load Distribution Guide.................................................. 15
Ball Weight........................................................................... 15
Effects of Weight Distribution ..................................... 15
Tyre Pressures .................................................................... 15
Pre-Trip Inspection............................................................ 16
Tyres ....................................................................................... 16
Wheel Nuts.......................................................................... 16
Hitch and Chains................................................................ 16
Fire Extinguisher................................................................ 16
Brakes & Breakaway System......................................... 16
Lights ...................................................................................... 16
Setting Up the Caravan................................................... 17
Choosing a Spot to Set Up.............................................. 17
Levelling Your Caravan.................................................... 17
Using Wheel Chocks and Ramps................................. 17
Operating the Jockey Wheel ........................................ 17
Stabiliser Legs ..................................................................... 17
Electric Awning................................................................... 18
Mains Power........................................................................ 18
RCD Safety Switch ............................................................ 18
Kitchen................................................................................... 19
Electrical Panel................................................................... 20
Control Panel ...................................................................... 20
Towing the Caravan.......................................................... 20
Hitch ....................................................................................... 20
Connecting the Hitch....................................................... 21
Coupling ................................................................................ 23
Uncoupling ........................................................................... 25
Connecting the Breakaway ........................................... 26
Connecting the Safety Chains ...................................... 26
Connecting the Electrics................................................. 26
Preparing for Bad Weather ........................................... 27
Packing Down Your Caravan......................................... 27
Storage & Care.................................................................... 28
Long Term Storage ............................................................ 28
Interior................................................................................... 28
Exterior.................................................................................. 28
Securing Your Camper..................................................... 28
Care and Maintenance of the Caravan...................... 29
Protection of Finishes...................................................... 29
Corrosion Protection .......................................................30
Roof Maintenance .............................................................30
Sealants .................................................................................30
Winegard Sensar III Antenna (optional Extra)........ 31
Solar Panels.......................................................................... 33
Sealants ................................................................................. 33
Canopy Lifting Mechanism ............................................ 33
Roof Skirt Elastic Cord..................................................... 33
Electrical Systems..............................................................34
Chargers & Inverters........................................................ 34
Battery Care........................................................................34
Gas & Water Systems....................................................... 35
Filling the Truma UltraRapid with Water.................. 36
Draining the Water Heater............................................ 37
Switching On Gas Operation......................................... 37
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Removing The Cowl Cover.............................................38
Select Water Heater Mode............................................ 38
Switching Off Gas Operation........................................38
Red Indicator Lamp “Fault” ........................................... 38
Maintenance ....................................................................... 39
Decalcication.................................................................... 39
Fuses ...................................................................................... 39
Circuit Breaker ................................................................... 39
Water Heater Trouble Shooting...................................40
Gas Operation.....................................................................40
Water Supply.......................................................................40
Water Pumps....................................................................... 41
Switching Supply Tanks ................................................... 41
Diesel Heater Safety (Where tted as option)....... 42
MkII Diesel Heater............................................................ 43
Protecting from Mould....................................................44
Useful Accessories ............................................................ 45
Levelling Blocks .................................................................. 45
Wheel Chocks..................................................................... 45
Covers .................................................................................... 45
Stone Protection ................................................................ 45
Electrical Trouble Shooting............................................46
Resetting Breakers............................................................ 49
High Load Breakers........................................................... 49
Medium Load Breakers ................................................... 49
Charging Camper .............................................................. 50
Breaker Locations...............................................................51
On Wall Beside Main Door .............................................51
Trouble Shooting................................................................ 52
Handy Tips ...........................................................................54
Driving Off Road................................................................ 54
Warranty Statement ........................................................ 56
Travel Record ......................................................................60
Spare Part Numbers......................................................... 62
Hub Assembly..................................................................... 63
Trailing Arm Bushes..........................................................64
Service Record.................................................................... 65
Supplier Details .................................................................. 87
Video Tutorials....................................................................88
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Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
All les and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be
duplicated, copied, modied, or adapted, in any way without our written permission. Our Owner’s Manual may contain our
service marks or trademarks as well as those of our afliates or other companies, in the form of words, graphics, and logos.
Your use of our Owner’s Manual does not constitute any right or license for you to use our service marks or trademarks,
without the prior written permission of Market Direct Group Pty Ltd.
Our Content, as found within our Owner’s Manual, is protected under Australian and foreign copyrights. The copying,
redistribution, use or publication by you of any such Content, is strictly prohibited. Your use of our Owner’s Manual does not
grant you any ownership rights to our Content.
DISCLAIMER: This manual is provided in good faith and Market Direct Group Pty Ltd.
may amend or update this owner manual from time to time.
Use of Product
The intent and purpose of this manual is to assist owners in the correct use and operation of the product and outline the
servicing schedule to be followed, ensuring the correct maintenance of the product.
Servicing
Servicing information contained in this owner manual is provided for those who have appropriate technical skills and relevant
to the subject matter the publication deals with in regard to maintenance and repairs. The servicing content of this manual
assumes a satisfactory technical knowledge and mechanical skills and experience. It is not suitable for people who are not
trained or qualied in the subject matter it deals with. If you do not have the appropriate skills and experience, or if you do not
have access to appropriate tools and equipment, you may injure yourself or others around you and/or you may cause damage
to the Caravan you are working on, including making it unsafe. Users of this owner manual must:
• Read all content thoroughly. It is especially important to have a good understanding of all the contents shown in the
INTRODUCTION and SAFETY Sections of this publication.
• Use only the correct tools and equipment for all repairs and servicing.
• If part replacement is necessary, replace the part with the same part number or equivalent part.
DO NOT replace it with a part of inferior quality.
• Observe all ‘Cautions’ and ‘Notices’ to reduce the risk of personal injury during service or repair, or improper service or
repair that may damage the Caravan or render it unsafe.
• Understand that the ‘Cautions’ and ‘Notices’ in this publication are not exhaustive because it is impossible to warn of
all possible hazardous consequences that might result from failure to follow the instructions in this publication.
You must carry out your own risk assessments as you work.
Market Direct Group Pty Ltd. does not accept any and all liability which may arise because a user of this publication fails
to follow directions in the publication or safe work methods associated with use and maintenance of the product.
Those without the required skills, knowledge, tools, and experience to work on and maintain this product should seek the
services of a suitably qualied person or business. This publication is based on the latest product information at the time of
release. However, specications and procedures are subject to change without notice.
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1
My XT10E Hybrid Caravan
DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all
the terms and conditions and understood the use and maintenance care of MDC®
NAME:
MODEL:
VIN:
BUILD DATE:
TARE:
ATM:
TYRE SIZE:
DEALER:
ADDRESS 1:
ADDRESS 2:
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Coupling Mass
Weighbridge Reading = Tare Mass
Section 1. Introduction
WELCOME TO MDC
Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will
afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to
have the best possible owner experience and enjoy the great outdoors.
Terminology & Abbreviations
Coupling Mass
Weighbridge Reading must not exceed ATM Rating
Load
Load
Weighbridge Reading must not exceed GTM Rating
ATM (Aggregate Trailer Mass) Rating: The total permissible mass of the Trailer. This includes the coupling mass
and whatever you add as payload (e.g. water, gas, luggage)
up to the specified rating. The ATM Rating
must not be exceeded.
GTM (Gross Trailer Mass) Rating: The total permissible mass that can be supported by the wheels/ tyres of the
Trailer. This includes whatever you add as payload (e.g. water, gas, equipment and luggage), but does not include
the mass supported by the tow vehicle.
The GTM Rating must not be exceeded.
Tare Weight: The total weight of the trailer (load on tyres plus coupling load) with all options and fittings as
supplied by the manufacturer, with empty water tanks, excluding fluids not essential for operation on public
roads, and without luggage or personal effects.
Caravans for illustration purposes only.
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Terminology & Abbreviations
Ball Weight: The downward load exerted on the tow point of the vehicle by the trailer.
GCM: (Gross Combination Mass): This is the total allowable combined mass of tow vehicle and trailer as
determined by the tow vehicle manufacturer.
Camber: Camber angle is the measure in degrees of the difference between the wheel’s vertical alignment
perpendicular to the surface. If a wheel is perfectly perpendicular to the surface, its camber would be 0
degrees. Camber is described as negative when the top of the tyre begins to tilt inward towards the chassis rail.
Toe In/out: Negative toe, or toe out, is the front of the wheel pointing away from the centreline of the vehicle.
Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle.
Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of
MDC products, the “toe in” is measured in millimetres at the front of the tyre from the chassis rail.
Tow vehicle and Trailer Compatibility
Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregate
Trailer Mass (ATM) and a maximum Gross Combination Mass (GCM). These specifications MUST NOT be
exceeded. It is your responsibility to know, understand and follow these specifications. Vehicle manufacturers
may also specify or recommend “Weight Distribution Bars” when towing under certain conditions. You MUST
ensure this is compatible with the vehicle and trailer combination.
DANGER – Exceeding manufacturer weight and combination limits can
result in loss of control leading to death or serious injury. Your tow vehicle
and hitch must be rated for the Gross Vehicle Weight of the trailer.
DANGER
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Specifications
DIMENSIONS (CLOSED) 4600mm L x 2250 W x 2530 H
TOWBALL WEIGHT Approx. 160kg
TARE WEIGHT Approx. 1470kg
ATM 3000kg
BERTH 3
CHASSIS 120mm x 50mm x 3mm - Q345 Galvanised Steel RHS
DRAWBAR 120mm x 50mm x 4mm - Q345 Galvanised Steel RHS
BODY CONSTRUCTION Combination of welded 50x25 and 25x25 square aluminium alloy
+ bonded composite panels
STONE GUARD Integrated toolbox with mudap protection
SUSPENSION Independent trailing arm with 4x shock absorbers and coil springs
WHEELS & TYRES 265/75 R16 Goodride radial mud terrain + 1x Spare Wheel
COUPLING Cruisemaster™ DO35 hitch
BRAKES 4WD 12” electric with hand brake
GAS CYLINDERS 1 x 9kg gas cylinder holder
JERRY CAN HOLDER 1 x 20L jerry can holder
KITCHEN CONSTRUCT Stainless steel slide out 4 burner stove & sink. 12V electric water
FRIDGE SLIDE 1000mm L x 550mm W x 490mm H
WATER TANK 1 x 120L fresh water
WATER DELIVERY 12V electric pump
HOT WATER SYSTEM Portable LP GAS water heater with shower head
INTERNAL ENSUITE Optional portable toilet
EXTERNAL ENSUITE Side wall mounted ensuite tent
AWNING 2.8 metres Electric
ANNEX Included, Annex Roof, Floor & Walls
BATTERY 2 x 100amp 12V deep cycle batteries
AIR CONDITIONER Optional Reverse Cycle (cooling + heating)
AC CHARGER (240V) Projecta IDC3500 - 12V 35A 7 stage
DC CHARGER Projecta IDC25 - 9-32V 25A 3 stage + 50A Anderson Plug
INVERTER Projecta IM1000 - 12V 1000w continuous/2000w peak
OUTLETS Multiple 12V, 240V x 2
JOCKEY WHEEL 10” swing up and lockable
STABILISER LEGS 4 x heavy duty lockable and adjustable drop down
LIGHT CONNECTION PLUG 12pin at as standard
MATTRESS 2030mm L x 1500mm W x150mm H
SOUND Kenwood head unit with internal & external speakers
SOLAR 2 x 100W solar panels included
TV ANTENNA Winegard Sensar II - Optional Extra
AIR CONDITIONER Optional Extra
DIESEL TANK 10 Litres
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QUEENSLAND
Brisbane
3/711 Beaudesert Rd
Rocklea QLD 4107
Caboolture
4 Boeing Place
Caboolture QLD 4510
NEW SOUTH WALES
Sydney
1/12 Avalli Road,
Prestons NSW 2170
Newcastle
Unit 1, 2364 Pacic Hwy
Heatherbrae NSW 2324
VICTORIA
Melbourne
126 Canterbury Rd
Kilsyth South VIC 3137
Campbelleld
1551 Sydney RD
Campbelleld VIC 3061
WESTERN AUSTRALIA
Welshpool
18 Bellows Rd
Welshpool WA 6106
SOUTH AUSTRALIA
Adelaide
1246 South Rd
Clovelly Park SA 5042
MDC Contact Details and Stores
NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS
1300 4X4 4X4
1300 494 494
1300 MDC CARE
1300 632 2273
1300 MDC PARTS
1300 632 72787
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Safety Information
WARNING - Before using this product, you should read this manual, and those manuals
supplied by component manufacturers applicable to this product.
This manual is supplied as a reference to required maintenance of the product. Failure to use and maintain the
product in accordance with what is outlined in this manual may affect your warranty.
Incorrect and/or insufcient maintenance may cause product failure resulting in property loss, damage or
injury or death. Maintenance intervals are critical for normal use, extreme use may require shorter or additional
maintenance intervals. Manual content does not imply express or other any warranty, the owner should read the
limited warranty terms included in this booklet.
Before using this product, you should be certain your tow vehicle is suitably rated and equipped to tow the product
safely and legally. The trailer and vehicle pairing must we within the safe “Maximum Towing Capacity”,
“Ball Weight Capacity” and “Gross Combination Mass” as stated by the vehicle manufacturer.
This caravan is tted with electric brakes and a “Breakaway System”. Requirements for breakaway systems can
vary from state to state. It is mandatory to supply a maintenance charge to the breakaway battery source while
driving. You MUST ensure this capability is tted to your vehicle. The maintenance charge is supplied to the
caravan via the Anderson plug on the drawbar.
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 350KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or
property damage.
It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and
prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right. The industry
optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans t into this
category and 10% should be used as the starting point.
Modications to The Product
Gas Systems
The installed gas system on this product is an approved and certied installation. Any changes, modications or
adjustment may render the system non-compliant and dangerous. Market Direct Group Pty Ltd does not condone,
recommend, or otherwise consent to any modications, adjustment, addition or tampering in any way with the
installed gas system on any and all products.
Chassis
All MDC chassis are fully engineered and veried using Finite Element Analysis (FEA) software. This ensures that the
chassis for each model passes the relevant regulations and design rules as originally provided to the customer. Any
modication to the chassis or drawbar whatsoever (no matter how minor) will inevitably change this – whether it
impacts the towing dynamics, expected loads and stress points, safety chain attachment points, overall trailer
length etc.
Market Direct Group Pty Ltd does not condone, recommend, or otherwise consent to any modications, adjustment,
addition or tampering in any way with the drawbar, safety chains or safety chain attachment points.
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Jacking Your Caravan
Your trailer is tted with purpose built jacking points and from January 2021 supplied with a suitable jack. An
appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the
trailing arm ensure the jack is of a retracted height that will t under the jacking point when the tyre is deated. A
suitably rated “High Lift” jack may be used on the jacking points on the side of the body behind the wheels provided it
has the correct positive engagement tting to match the trailer.
To ensure safe usage the following must be followed:
• The jack is to be used on level rm ground wherever possible.
• The wheels of the trailer should be chocked, and no person should remain inside the trailer whilst it is being
jacked.
• No person should place any portion of their body under a trailer that is supported by a jack.
• The trailer should be attached to the towing vehicle whilst being jacked.
• When performing maintenance ensure suitably rated jack stands are used.
Do not rely on the trailer being supported by the jack.
Under the trailing arm Behind the wheels
Under the chassis
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Electrical Safety
Failure To Follow These Instructions May Result In Death Or Serious Injury!
Warning
When working with electrical equipment or lead acid batteries, have someone nearby in
case of an emergency.
Study and follow all the battery manufacturer’s specic precautions when installing,
using, and servicing the battery connected to the inverter.
Wear eye protection and gloves.
Keep unit away from moist or damp areas.
Avoid dropping any metal tool or object on the battery. Doing so could create a spark or
short circuit which goes through the battery or another electrical tool that may create
an explosion.
Warning
Shock Hazard! Keep Away From Children
Avoid moisture. Never expose unit to snow, water, etc.
Unit provides 230 VAC, treat the AC output socket the same as regular wall AC sockets
at home.
Read and understand the information in the manual before operating this equipment
The 240v electrical system in your camper has been certied by a trade qualied person. Under no circumstances
should an unqualied person interfere with, modify, or repair this system. An RCD safety device is tted to this
camper for your safety.
• Always use a 15amp lead to connect to mains power.
• Do not modify the earth pin to accommodate a lesser lead.
• When connecting to 10amp mains, always use an approved adapter.
• Never coil power leads when in use. Lay the lead out in lengths in a safe manner that prevents
creating a trip hazard.
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Vehicle Electrical Requirements
Brake Controller
All MDC Caravans require an electric brake controller to be tted to the tow vehicle by law.
There is a wide range of controllers available that are suitable.
Correct Vehicle Wiring for MDC Caravan
To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries
that power the system should it be activated. In all MDC products, the breakaway is powered by the house batteries
in the caravan. For this purpose and Anderson plug connection is tted to all MDC caravans on the drawbar. Your
vehicle will need to be tted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be
connected. The vehicle only needs to supply power while it is running so a voltage sensitive relay or switching device
may be used to protect the start battery when the car engine is stopped.
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Caravans - Trailer Lights
Plug Type – 12 Pin Flat (Not Negotiable)
Pin 1 Yellow - Left Indicator
Pin 2 Black - Reversing Signal
Pin 3 White - Earth Return
Pin 4 Green - Right Indicator
Pin 5 Blue - Service Brakes
Pin 6 Red - Brake Lights
Pin 7 Brown - Taillights, clearance lights and side markers
Pin 8 N/A
Pin 9 N/A
Pin 10 N/A
Pin 11 N/A
Pin 12 Accessory power (Power when vehicle is running)
Charging Caravan While Driving
Plug Type – 50 amp Anderson Plug
Vehicle with or without smart alternator:
The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect
the start battery.
1. 50 amp relay to stop power supply when vehicle is not running
2. 50 amp fuse or circuit breaker at the battery
Notes: The Projecta IDC25 DC to DC controller tted in your MDC trailer is programmed to favour the solar
panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the
number 12 pin, the trigger for the IDC25 will be set off to take power from both the Anderson plug and the solar
panels. It will also trigger the IDC25 to activate the vehicles ECU to make the alternator provide power to fully
charge the multiple batteries in your Caravan.
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Gas & Appliance Safety
Gas Certication
Your Caravan has been supplied gas tested and certied. Any additions or alterations to the gas system must be
performed by an authorised person and will require re-certication and testing. Also note any alterations may affect
your warranty on both the system and appliances.
General Safety
• Your Caravan may have a number of gas safety labels afxed throughout containing important information. All
instructions are to be followed and the labels shall not be removed for any reason.
• Make sure to close appliance valves before opening the cylinder valves.
• Where readily accessible, check connections at the appliances, regulator, hoses and cylinders periodically for
leaks with soapy water (or an equivalent) – this should be done every time a cylinder is changed or at
least annually.
CAUTION – the ammonia present in some soaps and detergents can react with brass ttings and cause such
ttings to crack after a short period of time. Therefore, caution should be exercised when using soap solutions
on brass ttings and all connections should be rinsed thoroughly with fresh water as soon as possible after the
application of the
soap solution.
• Never use a match or ame when checking leaks.
• Never use cooking appliances for comfort heating.
• In the event of a re, immediately close cylinder valve if safe to do so.
• Appliances must not be altered without the authorisation of the manufacturer.
• In the event of an accidental gas leak, close cylinder valve and ventilate the area using a safe method until the
air is clear.
• Flexible hoses are used between the LP Gas Cylinder and regulator as well as between your slide-out kitchen
cooker (if tted) and the gas bayonet. These exible hoses are easily accessible and shall be inspected
regularly by a competent person.
Gas Cylinder Safety
• LP Gas cylinders have a 10-year lifespan between inspection and re-certication. Always use gas cylinders
that are within their compliance date.
• For drawbar mounted cylinders (if applicable), orient the cylinder relief valves of both cylinders discharge
away from both the trailer and towing vehicle as shown.
• For gas cylinders stored in a dedicated LP Gas Locker ensure the locker is kept closed at all times unless
changing or operating the cylinders.
• Close cylinder valves when appliances are not in use or while refuelling is in progress.
• Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder.
Discharge
Discharge 45˚
45˚
Cylinder
relief valve
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Remove lockable cover Remove plastic cover Ready for use
Gas Appliance Safety
• Gas appliances are certied and have a ame safeguard feature to stop gas ow in the event of the ame going
out. Never interfere with this function or replace appliances with a non-certied type.
• Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may
affect the safety and operation of the gas appliance.
• Slide-out kitchens with cookers must only be used with a exible connecting hose that is disconnected
from the gas bayonet tting when in its stored position. Under no circumstances permanently connect this
appliance.
• Only approved and suitable gas appliances with ame safeguard systems shall be connected to the gas
bayonet (if tted).
Removing the Hot Water System Flue Cover
Caution! To use your inbuilt Truma hot water system, the external ue covers must be removed prior to starting the
unit.
First, open the ue dust cover shown.
Caution
To use your inbuilt Truma hot water system, the external ue covers must be removed
prior to starting the unit.
Ventilation and Flues
• Check all permanent ventilators, ues (if applicable) and vents to ensure they are clear, open and unrestricted.
• Any supplied or 3rd party vent cover(s) (e.g. low level door vent) should only be used for covering the vents
during storage between use with all LP gas system valves closed. All vents (e.g. low level door vent) shall be
uncovered at all times the Caravan is in use.
Isolating Appliances
Internal gas appliances have an isolation valve tted in the gas line. During travel these should be turned to the off
position where practical and always turn the valve on the active gas bottle off when towing or refuelling.
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Diesel Heater Safety (Where tted as option)
Important information before operating the diesel heater.
• The diesel heater is designed for use in your caravan.
• The heater is designed to heat the main living area of your caravan. Attempting to warm the additional annex
area may be beyond the performance of the diesel heater unit.
The diesel heater is not to be used for the following.
• Directing air onto people or animals
• Long term use in large areas
• Drying clothes and other items
Caution
Safety!
• Never pack items around the diesel heater unit. Always ensure all items are clear of the heater unit and all
hoses and exhaust.
• Ensure intake and output vents are always clear and free of obstruction.
• Always allow the heater unit to cool under ventilation mode before turning off unit.
• Never use the diesel heater in a conned area e.g., Garage, shed, workshop, non-ventilated area
• Consider the comfort of nearby caravans and the effect of exhaust fumes.
Danger!
Risks of injury and burns.
• The motor unit and exhaust operate at high temperatures. Do not attempt to work on the unit while hot
• Do not allow children to operate the heater.
• ****Allow the heater to fully cool, turn off power before refuelling.
• Do not smoke near diesel fuel tank.
Do not modify the diesel heater unit in any way.
• Do not inhale exhaust fumes.
• The heater exhaust is very hot. Do not use the diesel heater where contact with long grass and vegetation is
possible. Always use in a cleared area.
• Never use the heater while the trailer is in motion.
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Using the Caravan
Weights and Payload Capacities
The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities
of the van.
How to Load Your Caravan
It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and
prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right. The industry
optimum ball weight on a caravan is between 9 and 11%
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 350KG
OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR
RATING, WHICH EVER IS THE LOWEST. Exceeding these limits may result in an accident causing
serious injury or death and/or property damage.
• Always load evenly to both sides of the caravan
• Load heavy weight over or as close to over the axle as possible and as low as possible
• Overhead cupboards should only be used for lightweight items such as clothes, personal items, bedding etc.
• Heavy cooking equipment should be stored in lower cupboards.
• Tinned food, bottled goods for cooking etc should be stored in the pantry cupboard.
• Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle.
• Ensure no items can move during travel. Secure all items to prevent damage to the caravan.
• Consider water tank levels and how they may affect the balance front and back and the percentage
of ball weight.
• Never store heavy items in overhead cupboards.
Load Distribution Guide
The diagram below illustrates best placements of items based on weight.
Ball Weight
When loading your caravan, the ideal ball weight once loaded is approximately 10% of the total weight of the
caravan. Use a ball weight scale to identify the ball weight and load the caravan in a manner that achieves the desired
10%. Ideally, once loaded the rst time, take the caravan to a weigh bridge, and measure the total weight loaded
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including the weight on the jockey wheel. When the total weight is known, adjust the load locations to meet the
desired 10%
Effects of Weight Distribution
The distribution of weight in a caravan can inuence the handling and performance of the van. Overloading the front
or rear may cause adverse handling and sway. Additionally, overloading the front or back can induce a pendulum
effect that can cause dangerous sway and cause an accident.
Tyre Pressures
Tyre pressures have a large effect on the handling of your caravan. Tyres that are under the recommended pressure
for the caravans’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide. The
guide below indicates pressure for the ATM which includes ball weight of 10%. Pressures are cold ination applicable
to the standard Goodride 265/75R16 tyres tted.
Actual Weight Pressure PSI
Single Axle
Pressure Kpa
Single Axle
1500kg 35psi 240Kpa
1600kg 36psi 248Kpa
1800kg 41psi 283Kpa
2000kg 45psi 310Kpa
2200kg 50psi 344Kpa
2400kg 55psi 379Kpa
2600kg 60psi 414Kpa
2800kg 65psi 448Kpa
3000kg 70psi 483Kpa
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Pre-Trip Inspection
Tyres
• Before any trip check the following
• Correct tyre pressures
• Tyres are in good condition free from damage and uneven wear.
• Tread is of legal and acceptable depth.
Wheel Nuts
• Ensure wheel nuts are tensioned to the correct torque using a torque wrench.
• All wheel nuts are in place.
Hitch and Chains
• Ensure hitch and chains are free of damage.
• Hitch locking mechanism functions correctly.
• Hitch is properly lubricated.
• Hitch articulates correctly.
Fire Extinguisher
• Extinguisher is properly mounted and within date.
• Extinguisher charge gauge is in green.
Brakes & Breakaway System
• Brakes operate correctly when both operated by manual control and via pedal.
Lights
• Ensure all trailer lights are functioning.
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