MDS XT12-HR 2018 Assembly instructions

XT12-HR
User Manual and Guide
2017-2018 Model Shown
©Copyright Market Direct Campers & Caravans 2018
Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction
with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in
serious injury or death and property damage.

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Table of Contents
INTRODUCTION ......................................................... 3
Store Locations ........................................................ 5
Contact Details......................................................... 5
ABOUT YOUR HYBRID OFFROAD CARAVAN ......... 6
Specifications........................................................... 6
Bearings and Seals ................................................... 6
Fridge Fitting Chart .................................................. 7
Hitch......................................................................... 7
How to Hitch your coupling ................................ 8
Uncoupling......................................................... 11
Setting up your Caravan ............................................ 13
Loading Your Caravan ............................................ 13
Choosing a Spot to Set Up ..................................... 13
Levelling Your Caravan .......................................... 14
Site Power.............................................................. 14
Kitchen ................................................................... 15
Preparing for Bad Weather.................................... 15
Packing Down Your Caravan.................................. 16
Storage & Care .......................................................... 16
Long Term Storage................................................. 16
Interior ................................................................... 16
Exterior .................................................................. 16
Batteries................................................................. 16
Securing Your Caravan........................................... 17
Torque Settings...................................................... 17
Wheel Nuts ........................................................ 17
Hitch................................................................... 18
Trailing Arm Pivot Bolts ..................................... 18
Brakes and Handbrake - Electric............................ 18
Features ............................................................. 18
Operation........................................................... 18
Trailer Plug Wiring ............................................. 18
Breakaway Switch.............................................. 19
Hand Brake ........................................................ 19
Adjuster ............................................................. 20
Correct Use of Your Electric Brakes ................... 20
Important Safety Notice.....................................20
Brake Adjustment...............................................21
Brake Cleaning and Inspection...........................21
Magnets..............................................................21
Shoes and Linings ...............................................22
Corrosion Prevention .............................................22
Wheels and Tyres ......................................................22
Highway..............................................................22
Off Road .............................................................22
Electrical Systems ......................................................23
Chargers & Inverters ..............................................23
Battery Care ...........................................................23
12 Volt Wiring Diagram ..........................................24
Control Panel..........................................................25
Gas & Water Systems.............................................25
Hot Water System ..................................................25
Water Pumps..........................................................25
Connecting the Gas ................................................26
Protecting from Mould...........................................26
Pre-Trip Checklist.......................................................27
Useful Accessories.....................................................27
Levelling Blocks ......................................................27
Wheel Chocks .........................................................28
Covers.....................................................................28
Stone Protection ....................................................28
Trouble Shooting ........................................................29
Water......................................................................29
Gas..........................................................................29
Electrical .................................................................30
Brakes.....................................................................31
Handy Tips .................................................................32
Driving Off Road .....................................................32
Trip Planning...........................................................33
Warranty Statement ...................................................34
Maintenance...............................................................35
Maintenance Schedule...........................................36
Supplier Contact Details.............................................44

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INTRODUCTION
WARNING– Before using this product you should read this manual and those
manuals supplied by component manufacturers applicable to this product.
This manual is supplied as a reference to required maintenance of the product. Failure to
use and maintain the product in accordance with what is outlined in this manual may affect
your warranty.
Incorrect and/or insufficient maintenance may cause product failure resulting in property loss, damage
or injury or death. Maintenance intervals are critical for normal use, extreme use may require shorter or
additional maintenance intervals.
Manual content does not imply. express or other any warranty, the owner should read the limited
warranty terms included in this booklet.
Before using this product, you should be certain your tow vehicle is suitably rated and equipped to tow the
product safely and legally. The trailer and vehicle pairing must we within the safe “Maximum Towing
Capacity”, “Ball Weight Capacity” and “Gross Combination Mass”as stated by the vehicle manufacturer.
This caravan is fitted with electric brakes and a “Breakaway System”. Requirements for breakaway
systems can vary from state to state. It is mandatory to supply a maintenance charge to the breakaway
battery source while driving. You MUST ensure this capability is fitted to your vehicle. The maintenance
charge is supplied to the caravan via the Anderson plug on the drawbar.

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Store Locations
QUEENSLAND
Brisbane
3/711 Beaudesert Rd
Rocklea QLD 4107
Cairns
395 Sheridan St
Cairns North QLD 4870
Townsville
437 Bayswater Rd
Garbutt QLD 4814
Caboolture
4 Boeing Place
Caboolture QLD 4510
NEW SOUTH WALES
Sydney
178-180 Hume Hwy
Lansvale NSW 2166
Newcastle
Unit 1, 2364 Pacific Hwy
Heatherbrae NSW 2324
VICTORIA
Melbourne
126 Canterbury Rd
Kilsyth South VIC 3137
North Geelong
129 Douro Street
Nth Geelong VIC 3215
WESTERN AUSTRALIA
Wangara
63 Innovation Circuit
Wangara WA 6065
Kenwick
1752 Albany Way
Kenwick WA 6107
SOUTH AUSTRALIA
Adelaide
1246 South Rd
Clovelly Park SA 5042
Contact Details
NATIONAL TOLL FREE
WARRANTY HOTLINE
SPARE PARTS
1300 4X4 4X4
1300 494 494
1300 MDC CARE
1300 632 2273
1300 MDC PARTS
1300 632 72787

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ABOUT YOUR HYBRID OFFROAD CARAVAN
Specifications
Specifications apply to:
2017-18 Model Only
Berth
2
Trailer Length
5500mm (hitch to tailgate)
GTM
3000kg
Chassis Construction
150mm x 50mm x 4mm (galvanised)
Body Construction
Aluminium Composite Panel, Fully Welded Frame +
Chassis
Suspension
Fully Independent Trailing Arm Suspension with 4 Shock
Absorbers
Wheels & Tyres
2 x 16” Rims + 1 spare, Goodride Mud Terrain 265/75
R16
Hitch
3500kg Vehicle Components
Brakes
12”Electric Off Road with Hand Brake
Stone Guard
Included With Stone Tamer Mudflaps
Gas Cylinders
2 x 9kg Gas Cylinder Holders incl 2 Gas Cylinders
Jerry Can Holder
2 x 20L Jerry Can Holders
Cooktop
SMEV 3 Burner Hob Deluxe Cooker
Kitchen Construct
External 304 Grade Stainless Steel
Water Tank
2 x 80L Fresh Water
Water Delivery
12v Electric Pump x 1
Hot Water System
Truma “Boiler” 14 Litre Gas
Shower (Ensuite)
Hot/Cold Internal Ensuite with External Van Side
Mounted Shower Tent
Battery
2 x 100AH Deep Cycle AGM Batteries
Awning
Electric
AC Charger (240v)
Projecta IDC3500-12v 35A 7 Stage
DC Charger (12v)
Projecta IDC25-9-32v 25A 3 stage
Inverter
Projecta IM1000-12v 1000w Continuous/2000w Peak
Bearings and Seals
Bearings are a consumable item should be removed, inspected and repacked with grease every 5,000km and
replaced every 10,000km as best practice. See maintenance schedule for guidance.
Bearing Number: Inner Bearing 25520 Outer Bearing 25520 Seal: 55 x 85 x 12

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Fridge Fitting Chart
Engel Evakool Bushman Ironman LARB
MT35FP
ED65
35L
30L
35
Glacier G61
40L
35L
RF40
RF47
Hitch
Current 2018 onward model XT12HR is fitted with a Vehicle Components ADR approved DO35 hitch. Previous models
may be fitted with a McHitch coupling. For information on McHitch couplings and spare parts contact the manufacturer
www.mchitch.com.au
Phone: [phone]
Fax: [phone]
Mobile: [phone]
Email: [e-mail]

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How to Hitch your coupling
Here is a short guide on how to safely use your coupling to couple and uncouple the
trailer from the towing vehicle.
Make sure the handbrake is applied prior to coupling and uncoupling.

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Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the
dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is
secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected
to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
This procedure should be applied if you are uncoupling or coupling up.
STEP 1
Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all
the way back, release the button (1) locking the plate in place