Mea SMARTPACK 180-H Owner's manual

7232-D0001-01
SMARTPACK 180-H
(7232)
Owners & Operators Manual
SERVICE MAINTENANCE AIR
COMPRESSOR –HYDRAULIC DRIVEN

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MEA Product Warranty Registration Form
THIS FORM MUST BE COMPLETED AND
RETURNED WITHIN 30 DAYS OF INSTALLATION
OR
WARRANTY WILL BE VOID

Document No 7232-D0001-01
MEA Product Warranty Registration Form
This form must be completed and returned to MEA at the time of
Installation. Warranty will be void if this form is not received by
MEA within 30 days of installation.
MEA Dealer Information
Company Name: _____________________________________________________________
City: _______________ State: ___________________ Country : ___________________
MEA Installer Information
Company Name: ______________________________________________________________
City: _______________ State: ___________________ Country : ___________________
Installation Date: _______ / ________ / ______
Day Month Year
Owner Information
Company Name: ______________________________________________________________
Address: _____________________________________________________________________
City: _______________ State: ___________________ Country : ___________________
Postcode: _________________________ Phone #: ________________________________
Product Information
MEA Serial Number: __________________________________________________________
Model Number: _______________________________________________________________
CUT HERE

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Table of Contents
PRODUCT SAFETY............................................................................................................................... 2
PRODUCT SAFETY............................................................................................................................... 3
INTRODUCTION................................................................................................................................... 4
SPECIFICATIONS.................................................................................................................................. 5
OPERATING PROCEDURE................................................................................................................. 6
INSTALLATION..................................................................................................................................... 7
COMPRESSOR INFORMATION......................................................................................................... 9
DRAWINGS & ILLUSTRATIONS.....................................................................................................18
WARRANTY.........................................................................................................................................26
Both the MEA Product Warranty Registration form (located at the FRONT of this
Manual) and the Kohler Engine Warranty Registration form (located at the back of
this manual) are to be returned to MEA.
FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT
WARRANTY BEING VOID.

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PRODUCT SAFETY
(COMPRESSOR / COMPRESSED AIR)
MEA DISCLAIMS ANY AND ALL LIABILITIES FOR DAMAGE OR LOSS DUE TO PERSONAL
INJURIES, INCLUDING DEATH, AND/OR PROPERTY DAMAGE INCLUDING CONSEQUENTIAL
DAMAGES ARISING OUT OF ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE
OPERATOR INSTRUCTIONS.
ALL UNITS ARE SHIPPED WITH A DETAILED OPERATOR MANUAL. THIS MANUAL CONTAINS
VITAL INFORMATION FOR THE SAFE USE AND EFFICIENT OPERATION OF THIS UNIT.
CAREFULLY READ THE OPERATORS MANUAL BEFORE STARTING THE UNIT. FAILURE TO
ADHERE TO THE INSTRUCTIONS COULD RESULT IN SERIOUS BODILY INJURY OR PROPERTY
DAMAGE.
Care is required when working with an air compressor or compressed air. Compressed air is one of the
many ways energy can be stored. Releasing the stored energy in an uncontrolled manner can result in
catastrophic consequences. Death and permanent disability are all possibilities that can occur. The
following are suggested as minimum precautions to be used when operating the SMARTPACK Air
Compressor. It is important that each work site engages in a risk analysis of that site and produces
procedures in order to minimise injury to their employees. Health and Safety Regulations today require that
this is a compulsory process to be carried out on each site. These, with site specific designed safety
precautions will help to reduce accidents, personal injury and loss of life. It is the responsibility of the
employer to ensure that the work site is safe for the employees.
SAFETY WHEN OPERATING AN AIR COMPRESSOR
•Do not bypass or disable the oil temperature sensor.
•Do not expose the tank or compressor to extreme heat.
•Do not perform any service or repairs until the system has been completely
relieved of air pressure.
•Maintenance and repairs on the system should only be done by qualified
personnel.
•Do not operate the compressor while driving.
•Do not tamper with the pressure relief valve.
•Run the system at idle speed and under no load conditions for 2 to 3 minutes
before turning the system off to allow system cooling and lubrication to occur.
•Follow safe work practices, wear the appropriate safety equipment when operating
air-powered equipment, particularly eye and hearing protection.
•Avoid contact with rotating components, ensure all safety guards are in place.
•Avoid all contact with pressurized air. If it penetrates you’re skin, it can enter your
blood stream and cause death.
•To prevent compressor explosion or fire, make sure that the air entering the
compressor is free of flammable vapors.
•Vaporized oil propelled by high pressure is an explosive mixture.
•Do not breathe the compressor air, vaporized oil is a respiratory hazard.
•Stay clear of all moving parts when the system is operating.
•Follow safety procedures for tyre service operations as set by the authority.

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PRODUCT SAFETY
HYDRAULIC SAFETY
ALL HYDRAULIC EQUIPMENT MUST BE TREATED WITH EXTREME RESPECT AND
CARE. AS THE WORKING FLUID IS UNDER EXTREME PRESSURE, UP TO 5000PSI,
WITH HIGH FLOW RATES GENERATING HIGH HEAT, ALL APPROPRIATE SAFETY
PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT
MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION. ALL
LEAKS, NO MATTER HOW MINOR, MUST BE RECTIFIED IMMEDIATELY AND ANY
WEAR IN THE HOSES MUST BE ADDRESSED AND EQUIPMENT REPLACED.
HYDRAULIC INJECTION IS DANGEROUS AND LIFE THREATENING AND EVEN A
PINHOLE LEAK WILL BLANKET AN ENTIRE ENCLOSED SPACE VERY QUICKLY
WITH HAZERDOUS VAPORISED HYDRAULIC OIL MIST.

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INTRODUCTION
This MEA vehicle mounted air compressor system utilizes the vehicles
engine to power the installed compressor to supply compressed air at the
specified flow rate and pressure.
Only those who have been trained and delegated to do so, and who have
read and understand the operation and installation procedures should install
MEA compressor systems.
This Manual contains vital information of the compressor system and its
integration into the existing vehicle system to ensure that it is operated in a
safe and efficient manner.

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SPECIFICATIONS
Compressor Model: SMARTPACK 180H
Compressor Type: Oil flooded rotary screw compressor
Control: 24V/12V Electronic Control
Maximum Air Delivery: 210cfm @ 150psi
Pressure Regulation: Mechanical Inlet control valve modulates flow in response to demand
Safety Features: 200 PSI relief valve in compressor sump
Temperature safety sensor in compressor
Rapid blow-down valve to discharge system pressure on shutdown
Lubrication: MEA Certified and Approved Oil
Filters: Paper-type replaceable air filter
Spin-on type oil filter
Coalescing separator element

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OPERATING PROCEDURE
WARNING
CAREFULLY READ THE OPERATING INSTRUCTIONS BELOW.
FAILURE TO ADHERE TO THE FOLLOWING COMPRESSOR
OPERATING INSTRUCTION COULD RESULT IN SERIOUS INJURY.
1. Check Oil Level.
2. Check Hoses and fittings for leaks.
3. Check Loose/damaged hoses.
4. Check Air Filter for Blockage.
5. Check the Safety circuit switch operation (Reset Switch).
6. Switch on the vehicle and activate the vehicle flow control (turn PTO on).
7. Turn on the compressor either at the control box or in the cab, ensure it is in the
unloaded state (check load/unload switch).
8. Turn the unload/load switch to load and check the compressor builds pressure to
the regulated pressure setting.
9. Plug an air tool into the air outlet and operate checking that the compressor works
as required.
10.When finished using the compressor for the job, switch to unload.
11.Switch off at either the control box or in Cab, and switch off the vehicle.
12.It is good practice to check for any visible signs of hydraulic fluid leakage and or
compressor fluid leakage after each use.

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INSTALLATION
The SMARTPACK 180H is designed as an integrated compressor system for
connection to an existing hydraulic system. The SMARTPACK 180H only requires
connection of a pressure line in, a return line out and a connection of the motor drain
line to the tank line.
For particular Air Flow requirements the following table can be used as a
reference when setting up the compressor Hydraulic Oil Flow required.
When setting up the Compressor unit, ensure there is a safety mechanism in place
to prevent any excessive flow or pressure into the compressor hydraulic circuit.
MEA will not warrant any damage caused to the compressor from the existing
hydraulic system.
1. Install SMARTPACK 180H into position on the vehicle using 6 x min. M12 x 1.75
Grade 8.8 Fasteners.
2. Install the hydraulic lines, i.e. pressure in, return out and drain line.
3. If purchasing the Frameless version only; install the cooler and connect the
compressor cooler lines to both the cooler and the compressor, see Appendix for
port identification.
4. Connect the electrical control box to the vehicle; be sure to place an in-line
weatherproof fuse (30A –12V and 20A –24V) within 300mm of the vehicle
battery. Ensure the control box is compatible with your vehicles voltage
rating.
5. Connect the pressure gauge line to the SMARTPACK 180H, see circuit diagram.
6. Connect the terminals of the electrical loom as per the circuit diagram
relevant to your vehicle to both the vehicle and the SMARTPACK 180H.
7. Check the level of oil in the compressor.
8. Switch on the vehicle, turn on the compressor at the control box and test
the hydraulic solenoid for operation.
9. Turn the unload/load switch to load and check the compressor builds
pressure to the regulated pressure setting.
10.Plug an air tool into the air outlet and operate checking that the
compressor works as required, run for 10mins.
11.Unload the compressor, switch off the control box, switch off the vehicle
and check for any visible signs of hydraulic fluid leakage.
12.When cool (safe to touch), and switched off, re-check compressor oil level.

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COMPRESSOR INFORMATION

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