Measurement Computing USB-2404-UI User manual

USB-2404-UI
USB-based Universal Analog Input Device
Document Revision 2
March 2012
© Copyright 2012
User's Guide
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2HM USB-2404-UI.docx
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3
Table of Contents
Preface
About this User's Guide .......................................................................................................................5
What you will learn from this user's guide .........................................................................................................5
Conventions in this user's guide .........................................................................................................................5
Where to find more information.........................................................................................................................5
Hazardous voltages.............................................................................................................................................5
Hazardous locations............................................................................................................................................5
Chapter 1
Introducing the USB-2404-UI ...............................................................................................................6
Overview: USB-2404-UI features......................................................................................................................6
Functional block diagram...................................................................................................................................7
Chapter 2
Installing the USB-2404-UI ...................................................................................................................8
What comes with your USB-2404-UI shipment?...............................................................................................8
Hardware .......................................................................................................................................................................... 8
Documentation.................................................................................................................................................................. 8
Unpacking...........................................................................................................................................................8
Installing the software ........................................................................................................................................8
Installing the hardware .......................................................................................................................................8
Calibrating the USB-2404-UI.............................................................................................................................9
Chapter 3
Functional Details ...............................................................................................................................10
Components......................................................................................................................................................10
Spring terminal connectors..............................................................................................................................................10
Strain relief slot................................................................................................................................................................11
USB connector.................................................................................................................................................................11
LED .................................................................................................................................................................................11
Connecting wires to the spring terminals .........................................................................................................11
TEDS sensor connections................................................................................................................................................12
Signal source connections................................................................................................................................................12
Timing options..................................................................................................................................................12
USB-2404-UI circuitry.....................................................................................................................................13
Analog input circuitry......................................................................................................................................................13
Voltage and current modes ..............................................................................................................................................13
4-wire resistance and 4-wire RTD modes........................................................................................................................13
3-wire RTD mode............................................................................................................................................................14
2-wire resistance and quarter-bridge modes.....................................................................................................................14
Half-bridge and full-bridge modes...................................................................................................................................14
Thermocouple mode........................................................................................................................................................15
Excitation protection........................................................................................................................................................15
Chapter 4
Specifications......................................................................................................................................16
Analog input.....................................................................................................................................................16
Input mode ranges............................................................................................................................................................16
Accuracy..........................................................................................................................................................................17
Stability............................................................................................................................................................................17
Input noise .......................................................................................................................................................................18
Excitation level................................................................................................................................................................18
Power................................................................................................................................................................18
Bus interface.....................................................................................................................................................19
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USB-2404-UI User's Guide
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Environmental ..................................................................................................................................................19
Mechanical .......................................................................................................................................................19
Safety voltages..................................................................................................................................................19
Spring terminal connectors...............................................................................................................................19
Accessory products...........................................................................................................................................20
Declaration of Conformity..................................................................................................................21
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5
Preface
About this User's Guide
What you will learn from this user's guide
This user's guide describes the Measurement Computing USB-2404-UI data acquisition device and lists device
specifications.
Conventions in this user's guide
For more information about …
Text presented in a box signifies additional information and helpful hints related to the subject matter you are
reading.
Caution! Shaded caution statements present information to help you avoid injuring yourself and others,
damaging your hardware, or losing your data.
bold text Bold text is used for the names of objects on a screen, such as buttons, text boxes, and check boxes.
italic text Italic text is used for the names of manuals and help topic titles, and to emphasize a word or phrase.
Where to find more information
Additional information about USB-2404-UI hardware is available on our website at www.mccdaq.com. You
can also contact Measurement Computing Corporation by phone, fax, or email with specific questions.
Phone: [phone] and follow the instructions for reaching Tech Support.
Fax: [phone] to the attention of Tech Support
Email: [e-mail]
Hazardous voltages
You can connect hazardous voltages to the USB-2404-UI device's spring terminals. A hazardous voltage is a
voltage greater than 42.4 Vpk or 60 VDC to earth ground. Take the following precautions if you connect
hazardous voltages to the USB-2404-UI:
Caution! Ensure that hazardous voltage wiring is performed only by qualified personnel adhering to local
electrical standards.
Do not mix hazardous voltage circuits and human-accessible circuits on the same device.
Make sure that devices and circuits connected to the USB-2404-UI are properly insulated from
human contact.
When device terminals are hazardous voltage LIVE (>42.4Vpk/60 VDC), ensure that devices and
circuits connected to the USB-2404-UI are properly insulated from human contact. A high voltage
screw terminal backshell (ACC-176) must be installed when using hazardous voltages to ensure
that the terminals are not accessible.
Hazardous locations
The USB-2404-UI is not certified for use in hazardous locations.
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6
Chapter 1
Introducing the USB-2404-UI
Overview: USB-2404-UI features
This user's guide contains all of the information you need to connect the USB-2404-UI to your computer and to
the signals you want to measure.
The USB-2404-UI is a USB 2.0 high-speed device that is supported under popular Microsoft®Windows®
operating systems. The USB-2404-UI is fully compatible with both USB 1.1 and USB 2.0 ports.
The USB-2404-UI provides four channels of 24-bit universal analog input with integrated signal conditioning.
The device can be used to measure several signals from sensors such as RTDs, thermocouples, load cells, and
other powered sensors. The four channels are individually configurable, so a different measurement type can be
performed on each channel. All channels are measured simultaneously at up to 100 S/s per channel.
The USB-2404-UI can perform the following measurements:
Voltage
Current
Thermocouple
RTD (4-wire and 3-wire)
Resistance (4-wire and 2-wire)
Bridge-based sensors (quarter-, half-, and full-bridge)
Measurement ranges vary for each type of measurement.
The device features built-in current and voltage excitation. The excitation circuit is protected from overcurrent
and overvoltage fault conditions. Each channel also has a built-in thermistor for cold-junction compensation
(CJC) calculations when measuring thermocouples.
An analog pre-filter removes noise that may be present in the signals prior to conversion. With 250 VAC
channel-to-channel and channel-to-ground isolation, the USB-2404-UI protects the individual channels and
connected computer from ground spikes, and ensures a reliable data stream. An on-board LED indicates the
status of the device.
Each channel has a detachable six-position spring terminal for field wiring connections. Additional connectors
are available for purchase. A strain relief kit is also available to secure signal wires.
The USB 2.0 high-speed driver transfers data at rates up to 480 Mbps. The USB-2404-UI is powered by the
+5 volt USB supply from your computer. No external power is required.
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USB-2404-UI User's Guide Introducing the USB-2404-UI
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Functional block diagram
USB-2404-UI functions are illustrated in the block diagram shown here.
Figure 1. USB-2404-UI functional block diagram
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8
Chapter 2
Installing the USB-2404-UI
What comes with your USB-2404-UI shipment?
As you unpack your USB-2404-UI, verify that the following components are included.
Hardware
USB-2404-UI
USB cable (2 meter length)
Documentation
In addition to this hardware user's guide, a Quick Start Guide booklet is included with the USB-2404-UI
shipment. This booklet provides an overview of the MCC DAQ software you received with the device, and
includes information about installing the software. Please read this booklet completely before installing any
software or hardware.
Optional accessories
ACC-164 — Six-position screw terminal connector blocks (quantity four).
ACC-176 — Backshell for use with the ACC-164 six-position spring terminal connector blocks. Provides
strain relief and operator protection from high-voltage signals (quantity four).
Unpacking
As with any electronic device, you should take care while handling to avoid damage from static
electricity. Before removing the USB-2404-UI from its packaging, ground yourself using a wrist strap or by
simply touching the computer chassis or other grounded object to eliminate any stored static charge.
If your USB-2404-UI is damaged, notify Measurement Computing Corporation immediately by phone, fax, or
e-mail.
Phone: [phone] and follow the instructions for reaching Tech Support.
Fax: [phone] to the attention of Tech Support
Email: [e-mail]
For international customers, contact your local distributor. Refer to the International Distributors section on our
web site at www.mccdaq.com/International.
Installing the software
Install Universal Library and InstaCal when you want to develop data acquisition applications using Windows
programming languages.
Universal Library and InstaCal software are included on the CD that ships with the device. Refer to the Quick
Start Guide booklet for instructions about installing Universal Library and InstaCal software.
Installing the hardware
Install the software before you install your device
A driver needed to run the USB-2404-UI device is installed when you install the software. Therefore, you need
to install the software package you plan to use before you install the hardware.
For operation on a Windows operating system, we recommend that you run Windows Update to update your
operating system with the latest USB drivers.
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USB-2404-UI User's Guide Installing the USB-2404-UI
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Be sure you are using the latest system software
Before you install your USB-2404-UI, run Windows Update to update your operating system with the latest
USB drivers.
To connect the USB-2404-UI to your system, turn your computer on, and connect the USB cable to a USB port
on your computer or to an external USB hub that is connected to your computer. The USB cable provides power
and communication to the USB-2404-UI.
USB 2.0 port or hub recommended
For optimum performance, connect the USB-2404-UI to a USB 2.0 Hi-Speed host controller (480 Mbps) and
USB 2.0 high-speed hub. The USB-2404-UI can be connected to a USB 1.1 Full-Speed port or hub, although
performance may be affected.
To connect a USB-2404-UI device to your system, turn on your computer and connect the USB cable to an
available USB port on the computer or to an external USB hub connected to the computer. Connect the other
end of the USB cable to the USB connector on the device. No external power is required.
When you connect the device for the first time to a computer running Windows, a Found New Hardware dialog
opens when the operating system detects the device. The dialog closes after the device is installed.
The green LED on the USB-2404-UI blinks steadily to indicate that the device is initialized and receiving
power.
Allow the USB-2404-UI to operate for at least 30 minutes before using the device. This warm up time is
required to achieve the specified rated accuracy of measurements.
Caution! Do not disconnect any device from the USB bus while the computer is communicating with the
USB-2404-UI, or you may lose data and/or your ability to communicate with the device.
If the LED is off
If the LED is on but then turns off, the computer has lost communication with the USB-2404-UI device. To
restore communication, disconnect the USB cable from the computer and then reconnect it. This should restore
communication, and the LED should turn on.
Calibrating the USB-2404-UI
The USB-2404-UI is shipped fully calibrated. Calibration coefficients are stored in EEPROM. Return the
device to Measurement Computing Corporation when calibration is required. The normal calibration interval is
once per year.
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10
Chapter 3
Functional Details
Components
The USB-2404-UI has the following external components:
Spring terminal connectors
Strain relief slot for USB cable
USB connector
LED
Figure 2. Front panel
Figure 3. Rear panel
Spring terminal connectors
The USB-2404-UI has four 6-terminal connectors (CH0 to CH3) that provide connections for four analog input
channels. The signal names for the spring terminal in each connector are listed in the table below.
6-terminal connector signal names
Terminal
number Signal name Signal description
1 T+ TEDS Data
2 T– TEDS Common
3* EX+/HI Positive excitation or input signal
4 HI Positive input signal
5* EX–/LO Negative excitation or input signal
6 LO Negative input signal
* Depending on the input mode, terminals 3 and 5 are either excitation signals or input signals.
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USB-2404-UI User's Guide Functional Details
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Connect the positive signal of the signal source to the positive input signal terminal (HI).
Connect the negative signal of the signal source to the negative input signal terminal (LO).
Connect to the excitation terminals (EX+/EX–)-if the sensor requires a separate excitation connection.
The spring terminal assignments for each input mode are listed in the following table.
6-position spring terminal assignments per input mode
Terminal Voltage
TC Current Bridge Resistance RTD
Full Half Quarter 2-wire 4-wire 4-wire 3-wire
3 — HI EX+ EX+ HI EX+ EX+
4 HI — HI HI — HI —
5 LO LO EX– EX– LO EX– EX–
6 — — LO LO — LO LO
Refer to "USB-2404-UI circuitry" on page 13 for information about connections in each mode.
Strain relief slot
Use the strain relief slot to keep the USB cable from disconnecting from the device inadvertently. Feed a tie
wrap through the slot and secure to the USB cable when it is connected to the device.
USB connector
The USB connector provides +5 V power and communication. The voltage supplied through the USB connector
is system-dependent, and may be less than 5 V. No external power supply is required.
LED
The LED indicates the device status. When connected to a USB port, the LED blinks steadily to indicate that
the device is initialized and receiving power. Refer to the following table for the possible LED states.
LED state/device status
LED state Device status
Not lit The device is not connected to a USB port or hub.
Continuous single-blink The device is operating normally.
Continuous double-blink The device is operating normally. (Connected to a USB 1.1 port or hub.)
Connecting wires to the spring terminals
Use a flathead screwdriver with a blade smaller than 2.3 x 1.0 mm (0.09 x 0.04 in.) to connect wires to the
detachable spring terminal connectors. Use 18 to 28 AWG copper conductor wire with 7 mm (0.28 in.) of
insulation stripped from the end when wiring connections.
Insert the screwdriver into the spring clamp activation slot and press a wire into the corresponding connector
terminal, then remove the screwdriver to clamp the wire into the terminal.
Figure 4. Connecting a wire to the spring terminal connector
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USB-2404-UI User's Guide Functional Details
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TEDS sensor connections
The USB-2404-UI supports class II TEDS "smart" sensors only. Connect the two TEDS lines to TEDS Data
(T+) and TEDS Common (T–), and ensure that neither T+ nor T– is tied in common to any of the signal inputs
(terminals 3 through 6).
Signal source connections
You can connect ground-referenced or floating signal sources to the USB-2404-UI. For optimum signal quality,
use shielded cables and twisted pair wiring whenever possible.
When making a floating connection between the signal source and the USB-2404-UI, make sure the voltages on
the positive and negative connections are within the channel-to-earth voltage range. Refer to the Specifications
chapter for operating voltages and information about overvoltage protection.
Figure 5. Connecting a grounded signal source
Figure 6. Connecting a floating signal source
Don't connect to signals or use for measurements within category III or IV
Refer to the "Safety voltages" section in the Specifications chapter for information about Measurement
Categories.
Timing options
The USB-2404-UI supports four timing options. Each option is optimized for different types of applications by
using different ADC conversion times.
High Speed: optimized for high-speed applications at the expense of noise rejection.
Best 60 Hz Rejection: optimized for rejection of 60 Hz noise.
Best 50 Hz Rejection: optimized for rejection of 50 Hz noise.
High Resolution: optimized for maximum overall noise rejection, and provides a good rejection of both
50 Hz and 60 Hz noise.
Refer to the analog input specifications for the conversion time and rejection ratio of each option.
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USB-2404-UI User's Guide Functional Details
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USB-2404-UI circuitry
Analog input circuitry
The USB-2404-UI is channel-to-channel isolated. Four 24-bit analog-to-digital converters (ADCs)
simultaneously sample all four analog input channels. An excitation circuit is enabled for all input modes that
require excitation. The ADC and excitation circuits are reconfigured in each mode to accommodate each sensor
type. Figure 7 shows the input circuitry for one channel.
Figure 7. Input circuitry for one channel
Voltage and current modes
In voltage and current modes, connect the signal source to the USB-2404-UI across the HI and LO terminals.
The current is computed from the voltage that the ADC measures across an internal shunt resistor. Voltage and
current mode connections are shown in Figure 8.
Figure 8. Voltage and current mode connections
4-wire resistance and 4-wire RTD modes
4-wire resistance and 4-wire RTD modes source a current which varies based on the resistance of the load
between the EX+ and EX– terminals. The measured resistance is calculated from the resulting voltage reading.
These modes are not affected by lead wire resistance, because a negligible amount of current flows across the
HI and LO terminals due to the high impedance of the ADC. 4-wire resistance and 4-wire RTD mode
connections are shown in Figure 9.
Figure 9. 4-wire resistance and 4-wire RTD mode connections
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USB-2404-UI User's Guide Functional Details
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3-wire RTD mode
3-wire RTD mode sources a current which varies based on the resistance of the load between the EX+ and
EX– terminals. This mode compensates for lead wire resistance in hardware if all lead wires have the same
resistance. A gain of 2x is applied to the voltage across the negative lead wire. The ADC uses this voltage as the
negative reference to cancel the resistance error across the positive lead wire. 3-wire RTD mode connections are
shown in Figure 10.
Figure 10. 3-wire RTD mode connections
2-wire resistance and quarter-bridge modes
In 2-wire resistance and quarter-bridge modes, connect the two ends of the resistor or gauge to the USB-2404-
UI across the HI and LO terminals. These modes source a current which varies based on the resistance of the
load between the HI and LO terminals. The resulting resistance is calculated from the voltage measurement.
2-wire and quarter-bridge modes do not compensate for lead wire resistance. 2-wire resistance and
quarter-bridge mode connections are shown in Figure 11.
Figure 11. 2-wire resistance and quarter-bridge mode connections
Half-bridge and full-bridge modes
Half-bridge and full-bridge modes use the internal voltage excitation to set the input range of the ADC, and
return voltage readings that are proportional to the excitation level. The internal excitation voltage is nominally
2.5 V, but it can vary based on the resistance of the sensor. Refer to the Specifications chapter for more
information about excitation levels.
In half-bridge mode, the HI input is referenced to EX–. In full-bridge mode, the ADC reads the HI and LO
inputs differentially.
Half-bridge and full-bridge mode connections are shown in Figure 12. The dotted lines in the figure represent
the portion of the circuit that is only connected in full-bridge mode.
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USB-2404-UI User's Guide Functional Details
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Figure 12. Half-bridge and full-bridge mode connections
Thermocouple mode
In thermocouple mode, connect the positive end of the thermocouple to HI, and the negative end of the
thermocouple to LO. This mode uses the ±1.25 mV range of the ADC to return a voltage reading. Use shielded
cables and twisted pair wiring, and ground the shielded cables.
Each channel has a built-in thermistor for cold-junction compensation (CJC) calculations. For improved CJC
sensor accuracy, operate the USB-2404-UI in a stable temperature environment, and avoid placing heat sources
near the device or its connectors. Open thermocouple detection is not supported. Refer to the Specifications
chapter for more information about accuracy. Thermocouple mode connections are shown in Figure 13.
Figure 13. Thermocouple mode connections
Excitation protection
The USB-2404-UI excitation circuit is protected from overcurrent and overvoltage fault conditions. The circuit
is automatically disabled in the event of a fault condition. Whenever possible, channels automatically recover
after the fault is removed.
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16
Chapter 4
Specifications
All specifications are subject to change without notice.
Typical for the range 0 to 60 °C unless otherwise noted.
Analog input
Table 1. Analog input specifications
Parameter Conditions Specification
Number of channels 4
A/D converter resolution 24-bit
A/D converter type Delta-Sigma with analog pre-filtering
Sampling mode Simultaneous
TEDS sensor type supported IEEE 1451.4 TEDS Class II (interface)
Input mode

Voltage
Current
Resistance (4-wire and 2-wire)
RTD (3-wire and 4-wire)
Thermocouple
Quarter-bridge
Half-bridge
Full-bridge
Conversion time
(No channels in TC mode) High speed 10 ms for all channels
Best 60 Hz rejection 110 ms for all channels
Best 50 Hz rejection 130 ms for all channels
High resolution 500 ms for all channels
Conversion time
(One or more channels in TC mode) High speed 20 ms for all channels
Best 60 Hz rejection 120 ms for all channels
Best 50 Hz rejection 140 ms for all channels
High resolution 510 ms for all channels
Overvoltage protection Terminals 1 and 2 ±30 V
Terminals 3 through 6, across any
combination ±60 V
Input impedance Voltage mode
(±60 V, ±15 V, ±4 V) 1 MΩ
Current mode <40 Ω
All other modes >1 GΩ
Input bias current <1 nA
Integral non-linearity (INL) ±15 ppm
Common mode rejection ratio
(CMRR) >100 dB
Normal mode rejection ratio
(NMRR) Best 60 Hz rejection 90 dB at 60 Hz
Best 50 Hz rejection 80 dB at 50 Hz
High resolution 65 dB at 50 Hz and 60 Hz
Input mode ranges
Table 2. Input mode range specifications
Input mode Nominal range(s) Actual range(s)
Voltage ±60 V, ±15 V, ±4 V, ±1 V, ±125 mV ±60 V, ±15 V, ±4 V, ±1 V, ±125 mV
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USB-2404-UI User's Guide Specifications
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Current ±25 mA ±25 mA
4-wire and 2-wire resistance 10 kΩ, 1 kΩ 10.5 kΩ, 1.05 kΩ
Thermocouple ±125 mV ±125 mV
4-wire and 3-wire RTD Pt 1000, Pt 100 5.05 kΩ, 505 Ω
Quarter-bridge 350 Ω, 120 Ω 390 Ω, 150 Ω
Half-bridge ±500 mV/V ±500 mV/V
Full-bridge ±62.5 mV/V, ±7.8 mV/V ±62.5 mV/V, ±7.8125 mV/V
Accuracy
Table 3. Accuracy specifications
Mode, range
Gain error (percent of reading) Offset error (ppm of range)
Typical 25 ºC, ±5 ºC, –40 to 70 ºC maximum
Voltage, ±60 V ±0.3, ±0.4 ±20, ±50
Voltage, ±15 V ±0.3, ±0.4 ±60, ±180
Voltage, ±4 V ±0.3, ±0.4 ±240, ±720
Voltage, ±1 V ±0.1, ±0.18 ±15, ±45
Voltage/Thermocouple, ±125 mV ±0.1, ±0.18 ±120, ±360
Current, ±25 mA ±0.1, ±0.6 ±30, ±100
4-wire and 2-wire (note 1) resistance,
10 kΩ ±0.1, ±0.5 ±120, ±320
4-wire and 2-wire (note 1) resistance,
1 kΩ±0.1, ±0.5 ±1200, ±3200
4-wire and 3-wire RTD, Pt 1000 ±0.1, ±0.5 ±240, ±640
4-wire and 3-wire RTD, Pt 100 ±0.1, ±0.5 ±2400, ±6400
Quarter-bridge, 350 Ω±0.1, ±0.5 ±2400, ±6400
Quarter-bridge, 120 Ω±0.1, ±0.5 ±2400, ±6400
Half-bridge, ±500 mV/V ±0.03, ±0.07 ±300, ±450
Full-bridge, ±62.5 mV/V ±0.03, ±0.08 ±300, ±1000
Full-bridge, ±7.8 mV/V ±0.03, ±0.08 ±2200, ±8000
Cold-junction compensation sensor
accuracy ±1 ºC, typical
Note 1: 2-wire resistance mode accuracy depends on the lead wire resistance. This table assumes 0Ω of lead
wire resistance.
Stability
Table 4. Stability specifications
Measurement conditions Gain drift (ppm of reading/ ºC) Offset drift (ppm of range/ ºC)
Voltage, ±60 V ±20 ±0.2
Voltage, ±15 V ±20 ±0.8
Voltage, ±4 V ±20 ±3.2
Voltage, ±1 V ±10 ±0.2
Voltage/thermocouple, ±125 mV ±10 ±1.6
Current, ±25 mA ±15 ±0.4
4-wire and 2-wire resistance, 10 kΩ ±15 ±3
4-wire and 2-wire resistance, 1 kΩ±15 ±30
4-wire and 3-wire RTD, Pt 1000 ±15 ±6
4-wire and 3-wire RTD, Pt 100 ±15 ±60
Quarter-bridge, 350 Ω±15 ±120
Quarter-bridge, 120 Ω±15 ±240
Half-bridge, ±500 mV/V ±3 ±20
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USB-2404-UI User's Guide Specifications
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Full-bridge, ±62.5 mV/V ±3 ±20
Full-bridge, ±7.8 mV/V ±3 ±20
Input noise
Table 5. Input noise (ppm of rangerms) specifications
Mode, range
Conversion time
High speed Best of 60 Hz
rejection Best of 50 Hz rejection High resolution
Voltage, ±60 V 7.6 1.3 1.3 0.5
Voltage, ±15 V 10.8 1.9 1.9 0.7
Voltage, ±4 V 10.8 2.7 2.7 1.3
Voltage, ±1 V 7.6 1.3 1.3 0.5
Voltage/Thermocouple, ±125 mV 10.8 1.9 1.9 1.0
Current, ±25 mA 10.8 1.9 1.9 1.0
4-wire and 2-wire resistance, 10 kΩ 4.1 1.3 0.8 0.3
4-wire and 2-wire resistance, 1 kΩ7.1 1.8 1.2 0.7
4-wire and 3-wire RTD, Pt 1000 7.6 1.7 1.1 0.4
4-wire and 3-wire RTD, Pt 100 10.8 1.9 1.9 0.9
Quarter-bridge, 350 Ω5.4 1.0 1.0 0.7
Quarter-bridge, 120 Ω5.4 1.0 1.0 0.7
Half-bridge, ±500 mV/V 3.8 0.5 0.5 0.2
Full-bridge, ±62.5 mV/V 5.4 1.0 1.0 0.8
Full-bridge, ±7.8 mV/V 30 4.7 4.7 2.3
Excitation level
Table 6. Half-bridge and full-bridge mode excitation level specifications
Measurement conditions Load resistance (Ω) Excitation (V)
Half-bridge 700 2.5
Half-bridge 240 2.0
Full-bridge 350 2.7
Full-bridge 120 2.2
Table 7. Resistance, RTD, and quarter-bridge mode excitation level specifications
Load resistance (Ω) Excitation (mV)
120 50
350 150
1,000 430
10,000 2,200
Power
Table 8. Power specifications
Parameter Specification
Current consumption from USB 500 mA, maximum
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USB-2404-UI User's Guide Specifications
19
Bus interface
Table 9. Bus interface specifications
Parameter Specification
USB specification USB 2.0 Hi-Speed
Environmental
Table 10. Environmental specifications
Parameter Specification
Operating temperature range 0 to 60 ºC
Storage temperature range –40 to 85 ºC
Operating humidity 10 to 90% RH, non-condensing
Storage humidity 5 to 95% RH, non-condensing
Maximum altitude 2000 meter (6562 feet)
Note 2: The USB-2404-UI is intended for indoor use only, but may be used outdoors if installed in a suitable
enclosure
Mechanical
Table 11. Mechanical specifications
Parameter Specification
Dimensions 5.27" (L) x 5.64" (W) x 1.54" (H) (134 mm x 143 mm x 39 mm)
Weight 1.25 lbs (567 grams)
Safety voltages
Connect only voltages that are within the limits specified in this table.
Table 12. Safety specifications
Parameter Conditions Specification
Channel-to-earth ground isolation Continuous 250 VAC, Measurement Category II (Note 3)
Withstand 2300 VAC, verified by a 5 second dielectric withstand test
Channel-to-channel isolation Continuous 250 VAC, Measurement Category II (Note 3)
Withstand 1390 VAC, verified by a 5 second dielectric withstand test
Note 3: Measurement Category II is for measurements performed on circuits directly connected to the
electrical distribution system. This category refers to local-level electrical distribution, such as that
provided by a standard wall outlet, for example 115 V for US or 230 V for Europe.
Caution! Do not connect the device to signals or use for measurements within Measurement Categories
III or IV.
Spring terminal connectors
Table 13. Spring terminal specifications
Connector type Four 6-position spring terminal connectors
Spring terminal wiring 18 to 28 AWG copper conductor wire with 7 mm (0.28 in.) of insulation stripped from the
end.
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USB-2404-UI User's Guide Specifications
20
Table 14. Signal names
Terminal number Signal name Signal description
1 T+ TEDS Data
2 T– TEDS Common
3 EX+/HI (Note 4) Positive excitation or input signal
4 HI Positive input signal
5 EX–/LO (Note 4) Negative excitation or input signal
6 LO Negative input signal
Note 4: Depending on the input mode, terminals 3 and 5 are either excitation signals or input signals.
Table 15. Terminal assignments per input mode
Input mode Signal terminals
1 2 3 4 5 6
Voltage T+ T– — HI LO —
Current T+ T– HI — LO —
4-wire resistance T+ T– EX+ HI EX– LO
2-wire resistance T+ T– HI — LO —
Thermocouple T+ T– — HI LO —
4-wire RTD T+ T– EX+ HI EX– LO
3-wire RTD T+ T– EX+ — EX– LO
Quarter-bridge T+ T– HI — LO —
Half-bridge T+ T– EX+ HI EX– —
Full-bridge T+ T– EX+ HI EX– LO
Accessory products
Table 16. Accessory products
ACC-164 6-position spring terminal connector block (quantity four)
ACC-176 Backshell for use with the ACC-164 6-position spring terminal connector blocks. Provides
strain relief and operator protection from high-voltage signals (quantity four).
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