MEIER-BRAKENBERG Porky's Pick Up XP User manual

OPERATION MANUAL
(Original Operation Manual)
Porky´s Pick Up XP
Meier-Brakenberg GmbH & Co. KG
Brakenberg 29
32699 xtertal
Germany
Telephone [phone]
Telefax +49(0)52 62/993 99-3
-mail [e-mail]
Internet www.meier-brakenberg.de
Keep for future use!

Machine/device: Porky´s Pick Up
Year of Manufacture: 2015
Version 01
Issue: September 2015
© Meier-Brakenberg GmbH & Co. KG
This operation manual and any illustrations contained therein are protected by copyright. Any use
beyond the limits of copyright law without the prior written consent of the publisher is inadmissible
and liable to prosecution. This applies especially for copies, translations, microfilming, storage, and
processing in electronic systems.

Porky´s Pick Up I
Contents
1 Intro uction ........................................................................... Fehler! Textmarke nicht definiert.
1.1 Means of Depiction ............................................................ Fehler! Textmarke nicht efiniert.
1.2 Warranty and Liability.............................................................................................................. 4
1.3 Copyright.................................................................................................................................. 5
1.4 Warranty Policy........................................................................................................................ 5
1.5 Service / After-sales Service .................................................................................................... 5
2 Safety ..................................................................................................................................... 7
2.1 Intended Use ............................................................................................................................ 7
2.1.1 Constructional Changes to the Machine .................................................................... 8
2.1.2 Foreseeable Misuse .................................................................................................... 8
2.2 Personnel Requirements ......................................................................................................... 9
2.2.1 Responsibilities ......................................................................................................... 10
2.2.2 Obligation of Personnel ............................................................................................ 10
2.2.3 Unauthorised Persons .............................................................................................. 10
2.2.4 Instruction and Training ........................................................................................... 11
2.3 General Safety Information ................................................................................................... 11
2.4 Safety Measures for nvironmental Protection .................................................................... 12
2.5 Special Hazards Information .................................................................................................. 12
2.5.1 Used Symbols on the Machine ................................................................................. 12
2.5.2 Dangers due to lectrical Power .............................................................................. 13
2.5.3 Hazards caused by the Use of Incorrect Parts .......................................................... 14
2.6 Personal Protective quipment ............................................................................................. 15
2.7 Safety and Protective quipment .......................................................................................... 16
2.8 Advice for mergency Cases .................................................................................................. 16
2.9 Obligation of the Operating Company ................................................................................... 17
3 Description of the Machine ................................................................................................... 19
3.1 Overviews .............................................................................................................................. 19
3.1.1 Overview Functional Components ........................................................................... 19
3.1.2 Overview Control Panels .......................................................................................... 21
3.1.3 Type Plate ................................................................................................................. 22
3.2 Functional Description ........................................................................................................... 23
3.3 Technical Data........................................................................................................................ 24
3.3.1 Mechanical Data ....................................................................................................... 24
3.3.2 lectrical Data ........................................................................................................... 24
3.3.3 Ambient Conditions .................................................................................................. 24
3.3.4 quipment/Scope of Delivery ................................................................................... 25

Inhalt
II Meier-Brakenberg GmbH & Co. KG
4 Transportation an Storage ................................................................................................... 27
4.1 Check on Acceptance by the Recipient ................................................................................. 27
4.2 Packaging ........................................................................... Fehler! Textmarke nicht efiniert.
4.3 Information on Risks during Transportation ......................................................................... 27
4.4 Temporary Storage ............................................................................................................... 28
5 Assembly ............................................................................... Fehler! Textmarke nicht definiert.
6 Commissioning ....................................................................... Fehler! Textmarke nicht definiert.
6.1 Safety Measures before Commissioning............................................................................... 31
6.2 Charging the Battery ............................................................................................................. 31
7 Operation .............................................................................. Fehler! Textmarke nicht definiert.
7.1 Safety Measures in Normal Operation ................................................................................. 33
7.2 Switching the Machine on/off............................................................................................... 35
7.3 Assembly/Disassembly Footboard (optional) ....................................................................... 36
7.4 Moving the Machine ............................................................................................................. 36
7.5 Loading/Unloading of Pig Carcasses ..................................................................................... 38
7.6 Finish Work ........................................................................................................................... 39
8 Malfunction .......................................................................................................................... 41
8.1 Malfuctions and Corrective Measures .................................................................................. 41
8.2 Replacement Fuse F1 ............................................................................................................ 42
8.3 Replacement Fuses F2 – F5 ................................................................................................... 44
9 Maintencance ....................................................................................................................... 47
9.1 Safety Measures during Maintenance .................................................................................. 47
9.2 Inspection and Maintenance ................................................................................................ 49
9.2.1 Maintenance Intervals ............................................................................................. 49
9.2.2 Preparatory Measures ............................................................................................. 49
9.2.3 Maintenance – daily ................................................................................................ 49
9.2.3.1 Visual Check........................................... Fehler! Textmarke nicht efiniert.
9.2.3.2 Cleaning .................................................................................................... 50
9.2.4 Maintenance – monthly .......................................................................................... 50
9.2.4.1 Tensioning and Lubrication of Drive Chain .............................................. 50
9.2.4.2 Check of Tyre Pressure ............................................................................. 51
9.2.5 Special Maintenance Intervals ................................................................................. 51
9.2.5.1 Charge Battery .......................................................................................... 51
10 Decommissioning an Disassembly ........................................................................................ 53
10.1 Disposal .............................................................................. Fehler! Textmarke nicht efiniert.
11 Annex ................................................................................................................................... 55
11.1 U Declaration of Conformity ............................................................................................... 55

Porky´s Pick Up 1
1Intro uction
This operation manual provides you with all information needed for the smooth
operation of Porky´s Pick Up (hereinafter referred to as the machine).
The operation manual must be read, understood and applied by all those entrusted with
the operation, maintenance, cleaning and troubleshooting of the machine. This
particularly applies for the listed safety instructions.
After studying the operation manual you know how to
– operate the machine in accordance with safety requirements,
– maintain the machine in accordance with the specifications,
– clean the machine in accordance with the specifications,
– take appropriate action in case of malfunction.
In addition to the operation manual the generally applicable, legal, and other binding
regulations governing the prevention of accidents and environmental protection of the
country where the machine is used must be observed.
The operation manual must always be available at the place where the machine is used.

1 Intro uction
2 Meier-Brakenberg GmbH & Co. KG
1.1 Means of Depiction
References to and direct warnings of hazards in this operation manual are sections
which require particular attention and they are marked as follows:
DANGER
This warning characterises dangers with high
a
degree of
risk which, if not
avoided, result in death or severe physical injury.
CAUTION
T
his warning characterises dangers with mean degree of risk which, if not
avoided, may result in death or severe physical injury.
ATTENTION
This warning charact
erises dangers with low degree of risk which
,
if not
avoided, may result in minor or moderate physical injury.
NOTE
This warning characterises dange
r
s with low degree of risk which, if not
avoided, may result in damage to property.
The
info symbol refers to useful information.
Furthermore the following means of depiction are used:
–
Text
s
following this marking
are
part of a list.
•
Text
s
following this marking describe
activities which must be carried out in the
specified order.
„ “
Text
s enclosed in double quotation marks are a reference to other sections or
paragraphs.
‚ ‘
Text
s enclosed in single quotation marks designate the name of a component.
O N
Text
s written in capital letters identify a push button
/
switch on control element
s
.

1.1 Means of Depiction
Porky´s Pick Up 3
Symbols use in this manual
Warnings which identify particular risks are additionally marked as follows:
Warn
ing of sharp
-
pointe
objects
This symbol cautions against risk of injury to fingers and hands caused by
sharp-pointed objects.
Mortal ang
er ue to electric current
This symbol cautions against mortal dangers caused by electric current.
Direct mortal anger in case of contact with live components.
W
arn
ing of suspen e loa s
This symbol cautions against dangers when entering areas underneath
suspended loads.

1 Intro uction
4 Meier-Brakenberg GmbH & Co. KG
1.2 Warranty an Liability
The agreed obligations, the General Terms and Conditions, as well as the Delivery Terms
for the machine and the legal provisions valid at the time of the conclusion of the
contract do apply.
All specifications and information contained in this operation manual are based on due
consideration of valid standards and regulations, latest technology as well as our many
years of knowledge and experience.
Warranty and liability claims for personal injury or damage to property are excluded if
they are due to one or several of the following causes:
– Use of the machine for any other purpose than the intended use or inappropriate
use.
– Improper installation, commissioning, operation, maintenance, and cleaning of the
machine.
– Operating the machine in spite of defect safety equipment or improper or inoperable
safety and protection equipment.
– Failure to observe the operation manual and information contained in the operation
manual relating to the installation, commissioning, operation, maintenance, and
cleaning of the machine.
– Deployment of unqualified or untrained personnel.
– Constructional changes to the machine (reconstruction or any other changes to the
machine are not permitted without prior written authorisation by Meier-Brakenberg
GmbH & Co. KG. In case of non-compliance the machine’s C conformity lapses).
– Improper repair.
– Use of unauthorised spare parts or use of spare parts which do not comply with the
technical specifications.
– vent of disaster, external influences, and force majeure.
We reserve the right to make technical changes within the terms of improvement of
performance characteristics and further development.

1.3 Copyright
Porky´s Pick Up 5
1.3 Copyright
This operation manual is protected by copyright and only intended for internal
purposes.
Transfer of the manual to third parties, duplication of any kind and form – even in
extracts – as well as utilisation and/or communication of the contents is not permitted
without written authorisation by Meier-Brakenberg GmbH & Co. KG, except for internal
purposes.
Contraventions are subject to compensation for damages. We reserve the right to assert
further claims.
1.4 Warranty Policy
The warranty policy is included in the general terms and conditions of the Meier-
Brakenberg GmbH & Co. KG.
1.5 Service / After-sales Service
Please contact our after
-
sales service for technical information
:
Telephone: [phone]
Moreover, our colleagues are always interested in new information and
experience made when using our products. Such information can be very
valuable for the improvement of our products.

Porky´s Pick Up 7
2Safety
CAUTION
Failure to observe the following safety a vice may have serio
us
consequences:
–
ndangerment of persons caused by electrical, mechanical, or chemical
influences,
– Failure of important machine functions.
Read the safety advice and hazard warnings contained in this section
carefully before commissioning the machine.
Observe the generally valid safety and accident prevention regulations in
addition to the advice included in the manual.
The operating company must observe the applicable national work
regulations, operating regulations, and safety regulations in addition to
the advice included in this manual. xisting internal works regulation need
to be equally observed.
2.1 Inten e Use
The operational safety of the machine is only guaranteed when it is used as intended.
The machine is solely intended for loading and unloading pig carcasses and the transport
of pig carcasses up to a maximum weight of 130 kgs.
The machine is not intended for any other purpose except as stated herein. Use other
than for the intended purpose shall be deemed to be unauthorised use. In particular it is
prohibited to
– transport persons with the machine,
– load or transport other materials or animals except for pig carcasses,
– load or transport weights exceeding the permitted weight,
– use the machine in potentially explosive areas,
– use the machine on uneven surfaces (max. 50 mm),
– pull or push the machine laterally.

2 Safety
8 Meier-Brakenberg GmbH & Co. KG
Intended use also includes
– observance of all advice included in the operation manual,
– compliance with the inspection and maintenance intervals,
– use of operating materials and supplies in accordance with applicable safety
regulations,
– observance of operating conditions,
– placing the hood to cover the rollers after use.
Technical specifications as stated in the technical data must be observed without
exceptions.
Use the machine for the intended pu
rpose only. Otherwise safe operation is not
guaranteed.
Not the manufacturer, but the operating company of the machine is responsible
for any personal injury or damage to property resulting from use other than the
intended use!
2.1.1 Constructional Changes to the Machine
Construction and manufacturer approval are based on the Product Safety Act
(Produktsicherheitsgesetzes ProdSG). Changes, modifications, and additions to the
machine are subject to the without prior written approval by Meier-Brakenberg GmbH &
Co. KG.
Failure to comply with this requirement results in the machine’s loss of U conformity.
In this event the manufacturer’s warranty obligations become void. The same also
applies for welding work on load-bearing parts.
Immediately replace components which are not in perfect condition.
Use only original spare parts /wear parts /accessories. These parts are specially designed
for the machine. Parts manufactured by third parties provide no guarantee that they
have been designed and manufactured to meet the operational demands and safety
requirements.
Parts and special equipment not supplied by Meier-Brakenberg GmbH & Co. KG are not
approved for use on the machine.
2.1.2 Foreseeable Misuse
Any use of the machine exceeding the intended use and/or other than the intended use
may result in serious injury.

2.2 Personnel Requirements
Porky´s Pick Up 9
– Use the machines only for the intended purpose.
– Do not use the machine for the transport of other animals or objects other than pig
carcasses.
2.2 Personnel Requirements
The machine must only be operated, maintained, and repaired by qualified and/or
trained persons. These persons must be familiar with this operation manual and act
accordingly. Respective authorisations for personnel must be clearly defined.
The manual includes the following qualifications for various areas of operation:
Personnel in training
Personnel in training, such as apprentices or temporary workers, are not fully aware of
all the hazards which may occur when operating the machine. These persons are only
permitted to operate the machine under supervision of qualified or trained personnel.
Traine personnel
Trained personnel has been instructed in the task entrusted to them and the are
informed by the operating company or by qualified personnel about any possible
hazards which may occur due to inappropriate behaviour.
Qualifie personnel
Based on technical training, knowledge, and experience as well as the knowledge about
relevant provisions qualified personnel are capable of carrying out the tasks entrusted to
them and they are capable of identifying and avoiding possible hazards independently.
Certifie electrician
Based on technical training, knowledge, and experience as well as the knowledge about
relevant standards and provisions a certified electrician is capable of carrying out work
on electrical equipment and of identifying and avoiding possible hazards independently.
Certified electricians are trained for the special field of work they are working in and
they are familiar with the relevant standards and provisions.

2 Safety
10 Meier-Brakenberg GmbH & Co. KG
2.2.1 Responsibilities
Inappropriate handling may result in serious personal injury and damage to property.
Therefore all work should only be carried out by qualified personnel.
The operating company is responsible for instructing their personnel.
– Personnel are only persons who are expected to perform their work reliably. Persons
whose ability to respond is affected by drug abuse, alcohol, medication, or similar are
not permitted to operate the machine.
– Comply with the legally required break times.
– All persons operating the machine must confirm by signature that they have read and
understood this operation manual.
– Personnel in training is initially only allowed to operate the machine under
supervision of qualified personnel. Successful completion of training requires written
confirmation.
2.2.2 Obligations of Personnel
Before starting work, all persons entrusted with the operation of the machine are
obliged to
– comply with the fundamental regulations on work safety and accident prevention,
– read the operation manual and to confirm that they have understood the safety
advices and warnings contained in this operation manual.
2.2.3 Unauthorise Persons
Unauthorised persons who do not meet the qualification requirements for personnel are
not aware of the hazards in the working environment.
– Do not allow unauthorised persons to have access to the work area.
– In case of doubt, address these persons and instruct them to leave the work area.
– Suspend work as long as unauthorised persons are in the work area.

2.3 General Safety Information
Porky´s Pick Up 11
2.2.4 Instruction an Training
Personnel must be regularly instructed by the operating company. Record conducted
training for better traceability.
Date Name Type of training /
instruction
Training /
instruction
con ucte by
Signature
2.3 General Safety Information
– The machine must only be operated or maintained after having read this operation
manual.
– Only use this machine as intended (see section „2.1 Intended Use“).
– Do not start the machine if there are any other persons in the danger zone
(e.g. driveways).
– Refrain from modes of operation which could impair the safety of persons or the
machine.
– Never operate the machine without the respective protection and safety equipment.
Never decommission any integrated safety equipment.
– Always keep the machine’s work area clean and tidy to avoid hazards caused by dirt
or objects left lying around.
– Do not exceed the technical performance data (see section „3.3 Technical Data“).
– Keep all safety advice and warnings at the machine in a legible condition and replace
them, if necessary.
– Operation of and work with the machine must only be carried out by qualified or
instructed personnel (see section „2.2 Personnel Requirements“).
– Immediately decommission the machine in case of malfunction. Have any
malfunction rectified by trained experts or by Meier-Brakenberg GmbH & Co. KG.

2 Safety
12 Meier-Brakenberg GmbH & Co. KG
– Always keep the operation manual at the machine’s site of operation. It must be
ensured that all persons who are working with or on the machine can consult the
operation manual at any time.
– Always lay energy supply lines in a way to avoid trip hazard.
– The machine must only be lifted by two persons.
– Be careful when lifting weight. Rise from your knees as you lift the load.
2.4 Safety Measures for Environmental Protection
When working with the machine observe the regulation with regard to waste prevention
and proper waste processing or disposal.
In particular during installation or maintenance work it must be ensured that
groundwater endangering substances, such as oils, cooling liquids, solvent-containing
cleaning agents or the like do not contaminate the ground or reach the sewage system.
Such substances must be collected, kept, and transported in suitable containers and
they must be disposed of in compliance with national legislation.
2.5 Special Hazar s Information
2.5.1 Use Symbols on the Machine
Warning of sharp
-
pointe
objects
This symbol cautions against risk of injury to fingers and hands due to cuts
or piercing.
Keep all safety advice and warnings at the machine in a
legible condition and
replace them, if necessary.

2.5 Special Hazar s Information
Porky´s Pick Up 13
2.5.2 Dangers ue to Electrical Power
DANGER
When touching live parts there is the anger of electric shock.
– Always keep electrical components closed.
– Work on electrical equipment must only be carried out by certified
electricians who are specially trained for working on electrical
equipment and who can identify and avoid dangers.
– Observe five safety rules:
1. Disconnect
2. Secure against restarting
3. Determine voltage free status
4. arth and short-circuit
5. Cover or block live parts
DANGER
Electric shock may cause secon ary acci ents ue to fright (e
.
g
.
fall
).
– Observe the five safety rules when working on electrical equipment.
– Have work on electrical equipment carried out only be certified
electricians.
– Switch the machine off, disconnect from power supply, and secure against
inadvertent restart before working on the machine’s electrical equipment.
– Work on electrical equipment must only be carried out by competent certified
electricians – e.g. the company electrician.
– Regularly check electrical equipment for defects such as lose connections or scorched
cables. Have defects removed immediately.
– Have electrical equipment and stationary electrical equipment checked by a certified
electrician at least once every 4 years.
Stationary electrical equipment is fixed equipment or equipment which do not have
any carrying fixtures and which mass is too high to be moved easily. This also applies
for electrical equipment which is temporarily fixed and which is operated using
moveable electrical connection cables.
– Have mobile electrical equipment, connection cables including plugs and extension
leads including plug connection, if used, checked by a certified electrician at least
once every 6 months.

2 Safety
14 Meier-Brakenberg GmbH & Co. KG
Mobile equipment is such equipment which can be operated while carrying voltage
and at the same time in accordance with the standard and intended use. This also
includes the Porky´s Pick Up.
– Modifications carried out after the tests must comply with DIN N 60204-1.
– Regularly check all safety equipment of the machine for their function.
– Only use original fuses.
– Always keep the control panel closed.
– Damaged casings and damaged lines must be immediately repaired or replaced
before starting the machine.
2.5.3 Hazar s cause by the Use of Incorrect Parts
Incorrect or defect spare parts may lead to damages, malfunction, or complete failure
and they can impair the safety.
– Only use original spare parts.
– Purchase spare parts from Meier-Brakenberg GmbH & Co. KG. Necessary information
on spare parts is included in the parts lists or in section „1.5 Service / After-sales
Service“.

2.6 Personal Protective Equipment
Porky´s Pick Up 15
2.6 Personal Protective Equipment
Wear personal protective equipment to minimise health risks when operating the
machine.
– Always wear the necessary protective equipment during operation which is required
for the work carried out.
– Observe the instructions which refer to personal protective equipment in the
working area.
The symbols have the following meaning:
Protective workwear
Protective workwear includes close-fitting clothing with low tear strength,
tightly fitting sleeves and does not have any protruding parts. Protective
workwear mainly serves to protect against getting caught by moving
machine parts.
Do not wear any rings, chains, or other jewellery.
S
afety footwear
Wear anti-slip safety footwear which provides
protection against injury due
to heavy, falling objects or against slipping on low-grip surfaces.
Protective gloves
Wear protective gloves to protect your hands against friction, graze, cuts,
or deep wounds, as well as against contact with hot surfaces or chemical
substances.
The operating company must provide protective equipment which must comply with the
applicable requirements.
Moreover, national provisions and, where appropriate, internal instructions of the
operating company must be observed.

2 Safety
16 Meier-Brakenberg GmbH & Co. KG
2.7 Safety an Protective Equipment
– ach time before switching on the machine check that all safety and protective
equipment is correctly installed and in operational condition.
– During operation it is prohibited to bypass, remove, or otherwise decommission any
safety and protective equipment.
– Protective equipment may be removed only
during shutdown times and
after protection against restart of the machine.
– Regularly check all protective equipment of the machine for proper function.
2.8 A vice for Emergency Cases
Preventive measures
– Always be prepared for accidents or fire.
– Keep first aid equipment (first aid kit, blankets etc.) and fire-extinguishing agents in
reach and ready to hand.
– Familiarise personnel with accident reporting systems, first aid equipment, fire
extinguishing agents and devices, as well as emergency facilities.
– Keep access routes clear for rescue vehicles.
Measures in case of acci ents
– Rescue persons from the danger zone.
– In the event of cardiac and/or respiratory arrest initiate first aid measures
immediately.
– In case of personal injury inform the person responsible for first aid and an
emergency physician or emergency rescue service immediately.
– Clear access routes for rescue vehicles. Where appropriate, second someone to show
rescuers the way.
– xtinguish burning oil/grease with a CO
2
-extinguisher or a powder fire extinguisher.
– xtinguish fire in the electrical control system with a CO
2
-fire extinguisher.