Meler Micron 5 User manual

QUICK START GUIDE: MICRON GEAR SERIES
Warning: Risk of electrical shock. Carelessness may produce injury or death.
Warning: Hot zone with high temperatures. Risk of burns. Use thermal
protective equipment.
Warning: System under pressure. Risk of burns or particle projection. Use
thermal protective equipment and googles.
Warning: Important information for the correct use of the system. May include
one or several of the previous hazards, and therefore must be kept in mind to
avoid damage and injury.
Components, options and accessories Mounting the equipment Dimensions/ Free space
Electrical power connection
Warning: The Micron gear series melters are equipment with current technology and with
certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and
experience to use, install or repair this equipment.
In case of doubts in the moment of installation, refer to the corresponding instructions
manual.
If you want this guide in other language, see the website:
http://www.meler.eu
ITEM DESCRIPTION DIMENSIONS
AEQUIPMENT LENGTH
5L 730mm
10L 730mm
20L 730mm
35L 740mm
B EQUIPMENT WIDTH
5L 360mm
10L 360mm
20L 400mm
35L 450mm
CEQUIPMENT HEIGHT
5L 630mm
10L 630mm
20L 670mm
35L 830mm
D EQUIPMENT HEIGHT WITH LID OPEN
5L 775mm
10L 885mm
20L 1025mm
35L 1215mm
E EQUIPMENT LENGTH WITH ELECTRICAL CABINET OPEN
5L 840mm
10L 920mm
20L 925mm
35L 990mm
F
LENGTH OF THE EQUIPMENT WITH BRACKET FOR
ELECTRIC CABINET VARIABLE FREQUENCY DRIVES IN
LOWERED POSITION
5L 1200mm
10L 1280mm
20L 1285mm
35L 1355mm
Fitting straight short
Warning light
By-pass valve
Low level detector Automatic feeder
Air dryer system
Hose
LN ~ 230V 50/60 Hz + PE
3N ~ 400V 50/60 Hz + PE
3 ~ 230V 50/60 Hz + PE
MODEL No. OUTPUT 1 PHASE 3 PHASES + N
230 VAC 400 VAC Y
1 PUMP 2 PUMPS 1 PUMP 2 PUMPS
Micron 5
2 25.17 A 31.00 A 12.87 A 16.70 A
4 35.60 A 41.42 A 12.87 A 21.91 A
6 46.04 A - 12.87 A -
Micron 10
2 29.52 A 35.34 A 17.23 A 16.70 A
4 39.95 A 45.77 A 17.23 A 21.91 A
6 50.39 A - 17.28 A -
Micron 20
2 27.39 A 37.51 A 19.41 A 16.70 A
4 42.13 A 47.95 A 19.41 A 21.91 A
6 52.56 A - 19.41 A -
Micron 35
2 38.21 A 44.03 A 16.30 A 16.70 A
4 48.65 A 54.47 A 21.52 A 21.91 A
6 59.08 A - 26.74 A -
ITEM MICRON 5 MICRON 10 MICRON 20 MICRON 35
A 96 mm 96 mm 96 mm 96 mm
B 377,5 mm 462,5 mm 462,5 mm 529,5
C 569,5 mm 654,5 mm 654,5 mm 721,5 mm
D 75 mm 75 mm 75 mm 75 mm
E 328,5 mm 328,5 mm 370,5 mm 422,5 mm
F 15 mm 15 mm 15 mm 15 mm
G 13 mm 13 mm 13 mm 13 mm
M8
M8
Wheels
B
E
F
A
C
D
Nota: To calculate the space necessary to install the equipment in terms of its length, you must
add at least 280 mm to the measurements indicated in the table in order to be able to open the
distributor’s filter-purger access door.
APROBACION
Ing. FabricaciónCalidad Producción
Nombre:
Nombre: Nombre:
MANTENER ORDEN Y LIMPIEZA
EN EL PUESTO Y
EN LA LINEA EN GENERAL
GUANTES ZAPATOS GAFAS OTROS
EQUIPO
DE SEGURIDAD
Formación requerida
operario
Nºde Pokayokes
Piezas en proceso
Calibración requerida
328,5
654,5
13
15
96 462,5
Ø9
75
A B
G
F
E
D
C
Pneumatic and hose connection
1 3 5
2 4 6
P= 0 bar 1
4
3
9/16“
6 x
3
Ø6mm
Pmax= 6 bar 2
1
2
Ø6-12mm
Focke Meler Gluing Solutions, S. A.
P.I. Los Agustinos, calle G, nave D-43
E - 31160 ORCOYEN Navarra (España)
Tel.: + 34 948 351 110
Fax: + 34 948 351 130
e-mail: [e-mail]
www.meler.eu
GLUING SOLUTIONS
MA-5079-ENG V0718
Electrical power connection
3
L3 N PE L1 L2 L3 N PE
LN ~ 230V 50/60Hz + PE 3N ~ 400V 50/60Hz + PE
3
L1 L2 L3 PE
3~230V 50/60Hz + PE
WITHOUT NEUTRAL

External I/O connections (optional) External I/O connections (optional)
For each following signals, connect each wire in the terminals indicated:
Maximun charge of adhesive
Starting up the melter equipment
1. Control card ON/OFF LED.
2. Pumping ON/OFF LED.
3. Internal and external (ok) LEDs.
4. Internal and external (ref) LEDs.
5. On ext LED (external start-stop).
6. Ref ext LED (external reference).
7. In/Out LED to program the speed ramp.
8. Voltage value display.
9. Up/down arrow keys for selecting values.
10. Left/right arrow keys for selecting options.
To start working, select the appropriate mode of operation:
1. Internal pumping and speed control.
2. Internal pumping control and external speed control.
3. External pumping control and internal speed control.
4. External pumping and speed control.
To activate the start-up status, all of the following conditions must be met:
1. The equipment temperature is OK.
2. That pumping is enabled (red LED is turned off).
3. If the external ‘ok’ mode (start-stop) is selected, the external ‘ok’ input (E3) must be activated.
4. The failure input is not activated. For more information about the different functions of the pump control card, refer to the
corresponding instructions manual.
CN 1
Power card
LOW LEVEL
1
2
1 contact NO
2 contact NO
P pneumatic P hydraulic
Ratio 1:13
On/ Off
1
2
1
2
3
Ø4-8mm
Pump control card Speed working adjustment
Temperature OK
Since this contact is not under voltage, there is no
connection polarity.
Motor speed set point (ref ext)
The positive signal wire must be connected to point XV2 of
the terminal, while the negative wire must be connected
to point XV1.
Motor start up (ok ext)
Since this contact is not under voltage, there is no
connection polarity.
Failures output in pump control card
Since this contact is not under voltage, there is no
connection polarity.
1
5
6
2
4 8 9 103
71. Press the ON/OFF button to light up the control card.
2. Select the pumping mode ‘ok’ and the speed control ‘ref’.
In case of internal speed control, using the up/down arrows,
select the rotation speed.
3. The selected value is set pressing the right arrow key after
blinking three times.
In case of external speed control, the system will wait for the
speed signal from the main machine. Keeping the ‘Vin’ key
pressed will show the voltage sent by the main machine.
CN 5 CN 4
Control card
contact NO
contact NO
STANDBY
1 common and voltage out +
2 input for inhibitor output 1
3 input for inhibitor output 2
4 input for inhibitor output 3
5 input for inhibitor output 4
6 input for inhibitor output 5
7 input for inhibitor output 6
8 without connection
OUTPUT DISABLED
8 7 6 5 4 3 2 1
Control board
8
1
2
11
9
3
10
7
6
4 5
1. Tank indicator LED
2. Hose indicator LED
3. Gun indicator LED
4. Temperature set point
5. Actual temperature
6. ON/OFF switch
7. Standby function
8. Temperature OK LED and active pump
9. Time scheduling
10. Left/right button - channel selection
11. Up/down button - temperature modification
Default values
LED DISPLAY COMPONENT HEATING COMPONENT STATUS
constantly lit constant low temperature
blinking slowly as need (according to PID parameters) temperature near set point
blinking rapidly programming or display change in set point values
off not heating temperature reached
Selecting the overheating and standby valuesTemperature adjustment
Select the element
Modify temperature
Below of 40ºC, temperature display and heating OFF
Tank’s set point temperature value by default
For more information about the different functions of the control
board, refer to the corresponding instructions manual.
3
1
2
4
OVERHEATING
10< Increase Tª < 25
Next display to
record the value
To exit of the
special menu
DISPLAY UNITS
ºC or ºF
Next display to
record the value
Next display to
record the value
STANDBY
25< Decrease Tª % < 55
1