mercor MCR PROLIGHT User manual

Nr dok: HO.23.02162 rew.: BStatus: Wydany
Installation manual
MCR PROLIGHT
Continuous
Rooflights

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
Page 2 of 104
Table of Contents
I. Components of continuous rooflight and components of continuous rooflights
with sandwich panels........................................................................................................3
II. Installation of the rooflight base.....................................................................................13
III. Installation of an overlay base ........................................................................................18
IV. Installation of a safety nets / an anti-burglar grids..........................................................20
A. Installation of a safety net...............................................................................................20
B. Installation of the anti-burglar grid.................................................................................23
C. Installation of PAS anchorage points..............................................................................25
V. Double glazings –possible configurations and installation sequence............................27
VI. Assembly of the top section of the continuous rooflight................................................37
VII. Additional operations limiting errors in roofing works at the tympanum panel ............54
VIII. 1200 J reinforcements to the top section structure..........................................................55
A. Types of 1200J reinforcements.......................................................................................55
B. Spacing of 1200 J braces ................................................................................................56
C. Installation of 1200 J reinforcements..............................................................................58
IX. Assembly of triangular rooflight.....................................................................................61
X. Installation of a double-leaf vent integrated into a continuous rooflight........................67
XI. Installation of a single-leaf vent in a continuous rooflight.............................................74
XII. Installation of wind deflectors ........................................................................................78
XIII. Instruction for the installation of the continuous rooflight crossing the roof ridge........80
XIV. Roof ridge crossing: how to install the 1200 J reinforcements.......................................98

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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I. Components of continuous rooflight and components of continuous rooflights
with sandwich panels
1. Sheet metal base
(standard base sheet thickness 1.5 or 2.0 mm and self-supporting base sheet thickness 2.5 mm)
End base module
Longitudinal base module
Longitudinal base connector
End base connector
Corner connector

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Fasteners:
- M10 x 20 bolts,
- M10 nuts,
- M10 bolt washers,
- ø 6.3x32 mm self-drilling screws (not supplied for overlay bases),
- ø 4.8x12 mm rivets,
- PES 40x3 tape,
- PES 20x5 tape.
Upper bracing of the base
Lower bracing of the base

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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2. Top section of the rooflight
After delivery to the jobsite, the aluminium
profiles should be stored in accordance with
the instructions placed on the packaging.
Aluminium profiles of the N60/D60 system:
Bearing profile N60
Pressing profile D60
Edge profile Km10
Edge profile Km16
Edge profile Km20
End panel profile Tm 60
End panel profile TM 60-II

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Aluminium profiles of the N80/D80 system:
Bearing profile N80
Pressing profile D80
Edge profile Kd10
Edge profile Kd16
Edge profile Kd20
Edge profile Kd25
Edge profile Kd33
Tympanum panel (tympanum wall of the rooflight)
Vent supporting frame –“spider”
Edge profile end cap (2 pcs RIGHT, 2 pcs LEFT)

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Gaskets
(not in scale)
Polycarbonate panels mounted in the area of the vent base
700 mm / 1050 mm / 2100 mm
wide polycarbonate panels
Polycarbonate panels mounted on
both sides of the vent
Polycarbonate panels
mounted below the vent
Polycarbonate strips mounted
under the vent supporting frame
- polyester panels (rooflights with Broof(t1) class) (dimensions the same as polycarbonate panels),
- ø 6.3x32 mm self-drilling screws,
- ø 5.5x 32 … 50 mm pan head sheet metal screws,
- ø 5.5x 38 … 55 mm countersunk sheet metal screws,
- PES 40x3 tape.
SIM gasket pressed
into the pressing profile
JP-EPDM gasket
(of the edge profile) supplied in sections
Masking gasket of the end panel
(tympanum panel)

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Vents
Arc-shaped support made of steel
(for installation of opening
mechanisms of the smoke vent)
Single-leaf smoke vent
Double-leaf smoke vent

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Opening mechanism of
double-leaf smoke vent
Opening mechanism of
single-leaf smoke vent
Control system for natural ventilation vent
with type E actuators from K+G
(shown is a double-leaf system)
Control system for natural ventilation
vent suitable for JMBx actuators from Jofo
(shown is a single-leaf system)

Installation manual of mcr PROLIGHT continuous rooflight with smoke vents
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Protective elements
a. Safety net resistant to 1200J impact
Safety net bracket
Safety net
b. Pipe-type anti-burglar grid
Grid supporting profile
Cover for grid supporting profile
Grid stiffening profile
Cover for grid stiffening
Grid pipe
c. PAS anchor point
( MCR-PP-PAS-1.1 personal anchor point )