MERLYN 8 Series User manual

INSTALLATION GUIDE
Bifold Door
Shower wall
Series 8 Bifold door/Shower wall
Corner Door
NOTE: When the products is being used as a Bifold in a recess or with a side panel it can be
used with or without a shower tray as it come with a bottom optional frame section.
We do not recommend using the door on a shower tray when used as a shower wall or corner
door as water tightness cannot be guaranteed as there is no bottom frame available.

Thank you for choosing Merlyn.Please familiarise yourself
with the fitting instructions before commencing fitting.
1. Check that you have the tools required.
2 that the installation site is compatible . Check
with size of door supplied
3. Check all the enclosure components.
4 that the installation kit is complete. Check
DO NOT attempt to install the product unless you can
tick ALL 4 boxes as satisfactory.
The wall plugs supplied with the installation kit are for
use in solid walls. Hollow or 'stud-partition’ walls will
require alternative fixings. Please consult a hard ware
supplier for the correct type.
It may also be necessary to consult your tiling supplier
about the correct method for drilling your tiles.
IMPORTANT
Any parts missing or damaged must be reported to your supplier within 5 days of purchase.
Inspect shower enclosure before fitting as no claims will be acceptable after product has been installed.
USE SAFETY EYEWEAR WHEN DRILLING
INSTALLATION GUIDE 1
860-890
760-790
960-990
670
780
Adjustment
560
Opening space
900
800
1000
Size
Adjustment when used as Bifold door in recess
820-840
720-740
920-940
Adjustment
900
800
1000
Size
Adjustment when used as Shower wall
720-750 520 760
680-700760
855-875
755-775
955-975
Adjustment‘X’
900x900
800x800
1000x1000
Size
Adjustment when used as Corner door
715-735760x760
X
X

Φ6x30 wall plug
123456
7
8
9
10
11
12
13
14
15
16
17 18 19 20 21 22
23
Magnet profile universal cover cap
Closing post cover cap L/R
Magnet seal
Moving panel A
Moving door upright water seal
Hinge
Cover cap for wall protile L/R
Moving panel B
Cover strip
Wall profile
Cover strip clip
Flat head screw ST4x30
Handle
Bottom seal
Luna rail end cap hinged side L/R
Luna rail
Luna rail end cap closing side L/R
Magnet profile
Screw cover cap clip
Screw ST4x12
Screw cover cap
Magnet wall profile
2
1
1
1
1
2
2
1
1
1
5
8
8
1
2
2
1
2
1
3
6
3
1
INSTALLATION GUIDE 2
Part No. Part No.
M7009
B08070
M7017
2YS51
A2401201
M7100
M7103
M7104
M7105
M7106
M7107/M7108
/M7109
M7110
M7111
M7114
M7118
M7119
M7120
M7121 M7116
M7124
M7123
A
B

A2401201x6 B08070x8 M7124x3 M7123x3
4x30mm 4x12mm
P
1
H2
H2O
6mm
Ø3mm
B08092x1
Ø3mm
2SY51x8
INSTALLATION GUIDE 3
Fixing kit components
Tools required
M7020
X1
M7017x2 M7120x2 M7119x2 M7121x1
M7118x2
M7116x1
B08068x1
M7115x8

100％ Level !
TRAY MUST BE LEVEL IN ALL DIRECTIONS!
Ensure the shower tray is level in all directions and is
properly sealed to the wall. The wall must be tiled down to
the top edge of the tray. Do not angle out bottom tile.
TRAY MUST BE SEALED FULLY AROUND WHERE
THE TRAY MEETS THE WALL.
PROCEDURE
100％ level
1
2
1
B
C
D
E
INSTALLATION GUIDE 4
LH RH
Note:Determine the handing, note that the
wall profile is only fitted to the hinged side.
A
Determine distance from edge
of tray to front of profile.
Min 10mm
NOTE: If fitting as corner door please refer to the adjustment table on page 1.
We do not recommend fitting the product on a shower trays when used as a showerwall
or corner door.

3
LH RH
A
C
B
F G
E
INSTALLATION GUIDE 5
The door is set up as left hand,
to reverse for right hand follow
steps below
Remove bracket
and profile
Remove M7024
Remove M7025 Fit M7025 (part with V) to the
bottom of the profile
D
Flip the glass panels end over end
First loosen the top bracket and remove the profile and bracket assembly.
Then remove parts M7024 & M7025.
Note M7025 with V should always be on the bottom.

INSIDE
INSIDE
4
INSTALLATION GUIDE 6
NOTE: Make sure the cutout in the
top and bottom bracket faces in.Use spacer provided to set
the gap under the glass
INSIDE
5
TOP TIP ! Fit seal to side
closest to shower head.
Bottom of the seal should
be flush with the bottom of
the glass.
M7020
M7020
M7110
Drill three holes on the
inside of the wall profile
and fix using screws
A2401201
0-20mm Max

INSTALLATION GUIDE 7
1
7
A
B
C
D
E
F
G
H
INSIDE
I
Close door fully, align
magnets and mark
position the profile on
the wall.Align the Magnet profile
to the line and mark hole
position
Fit part to the
bottom of the magnet
profile assembly.
M7119
M7119
M7020
M7111
6
Cut excess only
from the hinged
side of both seals.
Make sure the
angled fin is to
the inside
M7107
Add dab
of silicone.
End of the bottom
seal should be flush
with the outside face
of the upright seal.
10 mm
Note: If fitting as a shower wall skip to step 10 for sealing instructions.
If fitting as a corner door skip to step 11.
Bottom
13mm
For Bifold in recess
or with side panel
ensure the magnet
is 13mm below the
glass panel

8
INSTALLATION GUIDE 8
1
2
Place Luna rail into
closing side (1) first,
then fit hinged side
foot plate (2).
M7118
M7119
9
NOTE: Make sure the handle is
fitted with the bump stops facing
to the outside.
M7017
M7115
M7116
M7117
M7120
M7121
WARNING - The bottom frame can only be used when the product is fitted as a Bifold in a recess or with a side
panel.It cannot be used for a showerwall or corner door situation.
The bottom profile must be used to ensure water tightness under the moving panel.We cannot guarantee
water tightness if this is not used.

24 h.
50
INSTALLATION GUIDE 9
SEALING INSIDE
INSIDE
Note:
SEALING OUTSIDE
OUTSIDE
Seal top to bottom on the
between the wall
profile and the wall.
Do not apply sealant on
the inside of the tray.
Seal only along bottom on the
between
glass/rail/profile and the tray
and approx 50mm up
between the wall profile and
the wall. Seal joint between
bottom profile and upright
profile.
Bifold Shower wall
50
10

INSTALLATION GUIDE 10
Cut excess only
from the hinged
side of both seals.
Magnetic Side
11
12
Add dab
of silicone.
End of the bottom
seal should be flush
with the outside face
of the upright seal.
10 mm
NOTE: Make sure the handle is
fitted with the bump stops facing
to the outside.
M7017
M7115
M7116
M7117
Central Hinge
Pivoting Side
NOTE: On the bottom seal,
ensure the angled fin is
to the inside.
Seals from glass
panel box
NOTE: For a corner door situation, the seal that goes under the magnetic side moving panel and the angled magnets
are in a separate box. The seal on the wall side moving panel is still used. Please discard and seal left over from
the glass panel boxes
Seals and angled seal
from seperate kit box

24 h.
INSTALLATION GUIDE 11
SEALING INSIDE
INSIDE
Note:
SEALING OUTSIDE
OUTSIDE
Seal top to bottom on the
between the wall
profile and the wall.
Do not apply sealant on
the inside of the tray.
Seal only along bottom on the
between
glass/rail/profile and the tray
and approx 50mm up
between the wall profile and
the wall. Seal joint between
bottom profile and upright
profile.
13
50
50