Metabo HPT SB 3608DA Troubleshooting guide
Model
Modèle
Modelo SB 3608DA
Cordless Belt Sander
Sableuse à courroie sans fil
Lijadora de banda inalámbrica
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand
this manual BEFORE operating the power tool. Please keep this manual available for other
users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort
ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual
para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual
debe ser guardado en un lugar seguro.
Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
Without charger and battery
Sans chargeur et batterie
Sin cargador y batería
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IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this Instruction Manual.
Never use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges
and refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
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3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as a dust mask, non-
skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent
use of tools allow you to become complacent
and ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or remove the battery pack,
if detachable, from the power tool before
making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power toolʼs operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
h) Keep handles and grasping surfaces dry,
clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk
of injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
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d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause
irritation or burns.
e) Do not use a battery pack or tool that is
damaged or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire,
explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 265 °F may
cause explosion.
g) Follow all charging instructions and do
not charge the battery pack or tool outside
the temperature range specified in the
instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
b) Never service damaged battery packs.
Service of battery packs should only be
performed by the manufacturer or authorized
service providers.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold the power tool by insulated gripping
surfaces, because the sanding surface may
contact hidden wiring.
Cutting a “live” wire may make exposed metal parts
of the power tool “live” and could give the operator an
electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves
it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
4. NEVER touch the tool bit with bare hands after
operation.
5. ALWAYS securely grip the Belt Sander.
6. NEVER touch moving parts.
NEVER place your hands, fingers or other body parts
near the tool’s moving parts.
7. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
8. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
9. NEVER use a power tool for applications other
than those specified.
NEVER use a power tool for applications other than
those specified in the Instruction Manual.
10. Handle tool correctly.
Operate the tool according to the instructions
provided herein. Do not drop or throw the tool. Never
allow the tool to be operated by children, individuals
unfamiliar with its operation or unauthorized
personnel.
11. Keep all screws, bolts and covers tightly in
place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
12. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
13. Sanding belt and accessories must be securely
mounted to the tool.
Prevent potential injuries to yourself or others.
Sanding belt and accessories which have been
mounted to the tool should be secure and tight.
14. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that
air can freely flow at all times. Check for dust build-up
frequently.
15. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making
strange noises, or otherwise appears defective, stop
using it immediately and arrange for repairs by a
metabo HPT authorized service center.
16. NEVER leave tool running unattended. Turn
power off.
Don’t leave tool until it comes to a complete stop.
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17. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
18. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
19. ALWAYS wear eye protection that meets the
requirement of the latest revision of ANSI
Standard Z87.1.
20. NEVER leave the belt sander on a table, the floor, etc.
while it is spinning.
21. NEVER apply water or lubricating oil, otherwise
hazards from electrical shocks may result.
22. ALWAYS operate the belt sander safely for correct
use.
This belt sander is a portable dry plane surface
sander that was designed for finishing wood and
metal surfaces and ground coats.
23. Make sure that there are no cracks, scratches, or
other abnormalities on the pad before use.
24. Use the sanding belt and accessories specified by
metabo HPT.
25. Do not leave the tool running. Operate the tool only
when hand-held.
26. When operating the tool, do not wear work gloves as
such cloth wear can get caught in the tool.
27. When working at elevated locations, clear the area of
other people and aware of conditions below you.
28. When sanding metal, sparks are generated. Keep
other persons and flammable substances away from
the work area.
29. ALWAYS wear a protective mask when operating the
random orbit sander.
Ventilate your work area adequately when you
perform sanding operations.
30. Align the inside arrow mark on the sanding belt with
the corresponding mark on the tool.
31. Sanding by applying impact and cutting by sideof-
belt contact should be avoided.
32. Be careful of sanding sparks.
33. As certain that the sanding workpiece contains
neither nails nor other harmful foreign matter.
34. Sanding glass fiber not recommended.
35. After operation, blow away the dust on the belt and
the pulleys.
36. Place the workpiece on a stable surface when
sanding.
37. Do not sand a steel plate for extended periods while
applying excessive pressure.
There is a risk that hot sanding particles could
damage the dust bag.
38. Check to confirm that the sanding belt is free of
cracks or other damage before use.
39. Definitions for symbols used on this tool
V ..................volts
—
---
...............direct current
no ...............no load speed
---/min..........revolutions or reciprocation per minute
In the following cases, clean the dust bag and fully remove
any dust.
Dust remaining in the dust bag may cause ignition.
●
Sanding steel sheets after sanding materials such as
wood
●
After completing sanding work
Do not throw sanding dust on an open fire because
materials in fine particle form may be explosive:
40. Because the cordless power tool operates by battery
power, be aware of the fact that it can begin to operate
at any time.
41. When working at elevated locations, clear the area of
other people and aware of conditions below you.
42. Do not use the product if the tool or the battery
terminals (battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
43. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○
Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○
During use, try to avoid swarf or dust on the tool from
falling on the battery.
○
When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
44. Always use the tool and battery at temperatures
between 23°F (-5°C) and 104°F (40°C).
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER OR ADAPTER
The term “charger or adapter” in the safety instructions
refers to your battery charger or AC/DC adapter.
WARNING
Death or serious bodily injury could result from
improper or unsafe use of charger or adapter.
To avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YFSL or
AC/DC adapter Model ET36A.
2. Before using charger or adapter, read all instructions
and cautionary markings on (1) charger or adapter,
(2) battery, and (3) product using battery.
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3. When charging the battery with a battery charger,
reduce the risk of injury by charging metabo HPT
rechargeable battery multi volt type series and BSL18
series. Other type of batteries may burst causing
personal injury and damage.
4. Do not expose charger or adapter to rain or snow.
5. Use of an attachment not recommended or sold by
the charger or adapter manufacturer may result in a
risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting charger or adapter.
7. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER OR ADAPTER
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less
than Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a charger or adapter is given in
watts rather than in amperes, the corresponding
ampere rating is to be determined by dividing the
wattage rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
9. Do not operate charger or adapter with damaged
cord or plug-replace them immediately.
10. Do not operate charger or adapter if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
11. Do not disassemble charger or adapter; take it to
a qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
12. To reduce risk of electric shock, unplug charger
or adapter from receptacle before attempting any
maintenance or cleaning. Removing the battery will
not reduce this risk.
13. This AC/DC adapter is for use only with specific tools,
including SB3608DA. The adapter might be suitable
for use with other metabo HPT battery operated tools.
It is necessary to confirm suitability by referencing the
instruction manual of the specific tool or by consulting
our web site https://www.metabo-hpt.com/. Failure
to confirm suitability before using the adapter with
specific tools could result in fire hazard.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
CHARGER OR ADAPTER
You must charge the battery before you can use the power
tool. Before using the model UC18YFSL battery charger,
be sure to read all instructions and cautionary statements
on it, the battery and in this manual.
CAUTION
USE ONLY metabo HPT BATTERY MODELS OF
THE MULTI VOLT SERIES. OTHER TYPES OF
BATTERIES MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
can lead to serious injury. To avoid these
injuries:
1. NEVER disassemble the battery or AC/DC adapter.
2. NEVER incinerate the battery or AC/DC adapter,
even if it is damaged or is completely worn out. The
battery can explode in a fire.
3. NEVER short-circuit the battery or AC/DC adapter.
4. NEVER insert any objects into the charger or
adapter’s air vents. Electric shock or damage to the
charger or adapter may result.
5. NEVER use outdoors. Keep the battery or AC/DC
adapter away from direct sunlight and use only where
there is low humidity and good ventilation.
8. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
charger or adapter:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger or adapter as specified in
Table 1.
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6. NEVER charge when the temperature is below 32°F
(0°C) or above 104°F (40°C). (UC18YFSL)
NEVER use when the temperature is below 32°F
(0°C) or above 104°F (40°C). (ET36A)
7. NEVER connect two charger or adapter together.
8. NEVER insert foreign objects into the hole for the
battery or the charger or adapter.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger or adapter in
places where the temperature may reach or exceed
104°F (40°C) such as inside metal box or car.
12. NEVER expose the battery or charger or adapter to
rain or wet conditions.
13. ALWAYS operate charger or adapter on standard
household electrical power (120 volts). Using the
charger or adapter on any other voltage may overheat
and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger. (UC18YFSL)
15. ALWAYS disconnect the power cord from its
receptacle when the charger or adapter is not in use.
[The information below applies only to ET36A]
16. Do not use the product if the tool or the AC/DC
adapter terminals (AC/DC adapter mount) are
deformed. Installing the AC/DC adapter
could cause a short circuit that could result in smoke
emission or ignition.
17. Keep the tool’s terminals (AC/DC adapter mount) free
of swarf and dust.
○
Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○
During use, try to avoid swarf or dust on the tool from
falling on the AC/DC adapter.
○
When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
18. The product is intended for Use in Pollution Degree
2 or PD2 environments. Operate only in areas of
non-conductive pollution. A temporary conductivity
caused by condensation is normally expected.
19. This is a precision machine so do not drop or expose
to impact.
20. Do not use this product near a pacemaker or other
similar implanted device, which may be affected by a
magnetic field produced by this product.
21. The adapter, power supply box and the inside of the
DC cord generates a boosted high voltage of 380 V
so please be careful of the following.
○
Do not disassemble the product.
○
Do not drop or expose to impact.
In the event the product is damaged from strong
impact, do not use the product.
○
Do not use the product in areas exposed to rain,
snow, iron powder or wet condition.
○
Do not touch the product with wet hands.
○
Do not spill or pour liquid onto the product.
○
Do not pull the cord with excessive force.
○
Use the product in a well-ordered work environment.
CAUTION
1. When the mesh of the vent is plugged by objects
such as wood shavings, try to keep the objects out
when you clear the mesh.
(If not properly maintained, the temperature
protective feature could shut the product off)
2. When the temperature protective feature frequently
cuts the power off, do not overload the machine with
continued work, but let the machine rest for a little
before continuing operation.
3. The machine does get hot. However, this does not
indicate an abnormality.
Keep the electricity running and operate the internal
fan to cool the machine before carrying it elsewhere.
When carrying the product, make sure to use the cord
armor. The case may be hot so please be careful.
4. During use, do not pull the cord to move the Box.
Doing so may result in damage.
5. Do not use more that a single cord reel of 30 meters.
Doing so may result in damage.
6. During use, if the machine stops running after the
Box’s LED lamp blinks, confirm the power supply
environment.
7. Do not drag the cord when using or carrying the
machine.
Doing so may tear the cord insulation or break the
cord which could result in electric shock.
8. Do not stretch the cord out any more than required.
When using tools such as gardening clippers or
circular saws, always make sure of the power cord’s
position to avoid cutting the cord during operation.
9. To use the AC/DC adapter after it shuts down due to
high temperature, disconnect the box’s power plug,
wait for the LED lamp to go out and then reconnect
the box’s power plug.
If the machine cuts offeven after sufficiently cooling it
offwith the built-in fan, discontinue use as there may
be a problem with the machine.
10. Do not use this product near a radio. Doing so could
cause noise from the radio, making it difficult to listen
to a broadcast.
11. This is a power source for multi volt products. Do not
use with 18 V products or chargers. Doing so could
result in damage.
12. Overload behavior may differ when compared with
BSL36B18 battery use.
With the battery where the LED should blink on the
main unit, the LED on the AC/DC adapter may blink
instead.
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PRECAUTIONS FOR AC/DC ADAPTER
The adapter equips with the protection function to stop
the output. In the cases of 1 to 2 described below, when
using this product, even if you are pulling the switch, the
motor may stop. This is not the trouble but the result of
protection function.
1. If the tool is overloaded, output may stop. In this case,
release the switch of tool and eliminate causes of
overloading.
2. If the adapter is overheated under overload work,
output may stop. In situations like this, discontinue
use of the adapter and detach it from the tool. Allow
the adapter to cool in a location such as a shaded
area with good air circulation.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the
motor stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○
During work make sure that swarf and dust do not fall
on the battery.
○
Make sure that any swarf and dust falling on the
power tool during work do not collect on the battery.
○
Do not store an unused battery in a location exposed
to swarf and dust.
○
Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery for a purpose other than those
specified.
5. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
6. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
7. Keep away from fire immediately when leakage or
foul odor are detected.
8. Do not use in a location where strong static electricity
generates.
9. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
10. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water,
can cause damage resulting in fire or explosion.
Store your battery in a cool, dry place, away from
combustible and flammable items. Corrosive gas
atmospheres must be avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○
Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○
Either install the battery in the power tool or
store by securely pressing into the battery
cover until the ventilation holes are concealed to
prevent short-circuits (See Fig. 3).
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REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe
the following precautions.
WARNING
Notify the transporting company that a package
contains a lithium-ion battery, inform the company
of its power output and follow the instructions of the
transportation company when arranging transport.
●
Lithium-ion batteries that exceed a power output
of 100 Wh are considered to be in the freight
classification of Dangerous Goods and will
require special application procedures.
●
For transportation abroad, you must comply with
international law and the rules and regulations
of the destination country.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
Wh
Power Output
2 to 3 digit number
Fig. 1
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NAME OF PARTS
1. Cordless Belt Sander
Trigger switch
Duct Dust bag Elbow
Belt cover
Adjust screw
Lock on button
Handle knob
Housing
Dial
Motor
Ventilation holes
Idle pulley
Lever
Nameplate
Handle
Drive pulley rotation direction arrow (marking)
Drive pulley
Battery
(sold separately)
Slide fastener
With elbow attached
With dust bag attached
Sanding
belt
Guard
Fig. 2
FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safey
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own
power tool.
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2. Battery
(optional accessories…sold separately) 3. Battery Charger
(optional accessories…sold separately)
Battery Latch
Ventilation holes
Terminals
Battery cover
Nameplate
Pilot lamp
Guide rail
Cord
Ventilation holes
<BSL36B18>
Fig. 3
<UC18YFSL>
Fig. 4
4. AC/DC Adapter
(optional accessories…sold separately)
Plug
Latch
Ventilation holes
Terminals
AC cord
DC cord
Box
Cord armor
Cord armor
Cord armor
Adapter
Error lamp
Error lamp
Power
lamp
<ET36A>
Fig. 5
SPECIFICATIONS
1. Cordless Belt Sander
Model SB3608DA
Motor DC brushless motor
Sanding belt size 3" × 21" (76 mm × 533 mm)
No-load belt speed 400–1,475 ft/min (122–450 m/min)
Power supply Type* Li-ion battery Model BSL36B18 /
AC/DC adapter Model ET36A (sold separately)
Voltage 36 V
Weight 9.9 lbs. (4.5 kg) (BSL36B18 and dust bag attached)
* Existing batteries (BSL3660/3626/3620, BSL18 and BSL14 series, etc.) cannot be used with this tool.
If using the AC/DC adapter, please read and understand its manual before operating the power tool.
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2. Battery Charger
Model UC18YFSL
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL36B18: Approx. 120 min
Charging voltage DC 14.4–18 V
Charging current DC 3.5 A
Weight 1.1 lbs. (0.5 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
3. AC/DC Adapter
Model ET36A
Input power source Single phase: AC 120 V 60 Hz
Output voltage 36V
Operating temperature range 14°F (-10°C)–104°F (40°C)
Weight Adapter : 1.8 lbs. (0.8 kg)
Box : 2.6 lbs. (1.2 kg)
○
Overheat protection
This protection feature cuts offthe power to the motor
and stops the power tool in the event of overheating
of motor during operation.
When the overheat protection feature has been
activated, the motor may stop.
In this case, release the tool switch and cool it down
in a few minutes.
After that you can use it again.
○
Restart prevention function
When the power is still switched on, the tool will not
restart when a battery is installed. This function can
be canceled once the tool is switched off.
Electric control
○
Braking Function
Brake is activated when the switch is turned off,
stopping the motor’s rotation.
○
Full speed at all times in the range up to rated load
○
Soft-start
○
Variable speed
○
Overload protection
This protection feature cuts offthe power to the motor
in the event of overloading of motor or a conspicuous
reduction in rotational speed during operation.
When the overload protection feature has been
activated, the motor may stop.
In this case, release the tool switch and eliminate
causes of overloading.
After that you can use it again.
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ASSEMBLY AND OPERATION
APPLICATIONS
○
Sanding finish and flooring finish of woodwork
products.
○
Base polishing of Lumber-coated planes.
○
Sanding finishes of metal surfaces.
○
Base polishing of metal-coated planes, rust removal,
or paint removal paint to refinishing.
○
Surfacial finish of slate, concrete, and so on.
INSTALLING AND REMOVING THE
BATTERY
WARNING
Check to confirm that the switch is turned off
before inserting the battery into the tool.
Inserting the battery with the switch turned on may
cause the tool to malfunction.
○
How to install the battery.
Align the battery with the groove in tool and slip it into
place.
Always insert it all the way until it locks in place with a
little click, If not, it may accidentally fall out of the tool,
causing injury to you or someone around you (Fig. 6).
○
How to remove the battery.
Withdraw battery from the tool while pressing the
latch (2 pcs) of the battery (Fig. 6).
Latch
Battery
Pull out
Push
Latch
Fig. 6
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○
The power source voltage is stated on the nameplate.
○
The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on
the nameplate, the charger will burn out.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charge
indicator lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
2. Insert the battery to the battery charger.
Firmly Insert the battery into the battery charger as
shown in Fig. 7.
Battery
Guide rail
Pilot lamp
Fig. 7
3. Charging
When inserting a battery in the charger, the pilot lamp
will light up continuously in red.
When the battery becomes fully recharged, the pilot
lamp will blink in red. (At 1- second intervals.) (See
Table 2)
(1) Lamp indication
The indications of the pilot lamp will be as shown
in Table 2, according to the condition of the battery
charger or the battery.
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Table 2
Indications of the pilot lamp (RED)
Before
charging
Lights on for
0.5 seconds and off
for 0.5 seconds
Blinks
Plugged into power
source
While
charging
Lights continuously
Lights —
Charging
complete
Lights on for
0.5 seconds and off
for 0.5 seconds
Blinks —
Overheat
standby
Lights on for
1 second and offfor
0.5 seconds
Blinks
Battery overheated.
Unable to charge.
(Charging will
commence when
battery cools)
Charging
impossible
Lights on for
0.1 seconds and off
for 0.1 seconds
Flickers
Malfunction in
the battery or the
charger
(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the Table 3, and batteries that have
become hot should be cooled for a while before being
recharged.
Table 3
Rechargeable
batteries Temperatures at which the battery
can be recharged
BSL36B18 32°F–122°F
(0°C–50°C)
(3) Regarding recharging time (At 68°F (20°C))
Table 4 Charging time
Charger
Battery UC18YFSL
BSL36B18 Approx. 120 min
NOTE
The recharging time may vary according to the
ambient temperature.
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
NOTE
Be sure to pull out the battery from the battery
charger after use, and then keep it.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2–3 times.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
●
When the battery charger has been continuously
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
●
If the battery is charged while it is heated
because it has been left for a long time in a
location subject to direct sunlight or because
the battery has just been used, the pilot lamp of
the charger lights for 1 second, does not light for
0.5 seconds (offfor 0.5 seconds).
The battery will not be recharged. In such a
case, let the battery cool before charging.
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●
When the pilot lamp flickers (at 0.2-second
intervals), check for and take out any foreign
objects in the charger’s battery connector. If
there are no foreign objects, it is probable that
the battery or charger is malfunctioning. Take it
to your authorized Service Center.
PRIOR TO OPERATION
WARNING
To avoid serious accidents, ensure the switch is
in the OFF position, and pull out the battery.
1. Check the work area environment
Check the work area to make sure that it is clear of
debris and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
2. Power switch
Ensure that the switch is in the OFF position.
3. Installing the sanding belt
CAUTION
Use only sanding belt size specified on the
product nameplate.
(1) Pull lever with finger, idle pulley will then move
backward.
Idle pulley
Close lever
Idle pulley
moves back,
tensioning belt. Pull lever toward you
Idle pulley moves forward,
allowing belt to be attached.
Fig. 8
(2) Place over the drive pulley and idle pulley, passing it
over the outside of the shoe plate, and making sure
that the arrow on the inside of the belt coincides with
the corresponding mark on the tool.
Idle pulley
Sanding belt
Mark on the tool
Drive pulley
Arrows on the
inside of the belt
Shoe plate
Fig. 9
(3) Push lever with finger, idle pulley will then move
forward and give proper tension to sanding belt.
In this case, be careful not to be hit your finger by
lever.
Then, adjust sanding belt position. (refer to page 17)
CAUTION
Sanding belt installed in the wrong direction will
lower work efficiency and shorten life of sanding
belt.
4. How to remove sanding belt
Pull lever with finger, sanding belt will then sag and
can be taken offpulleys easily.
NOTE
○
The drive pulley and idle pulley will be hot after use.
○
Use an air blower or similar device to remove any
debris from around the pulleys with the sanding belt
removed.
5. Attaching and removing the dust bag (Fig. 10)
(1) Attaching the dust bag
Insert the dust bag into the duct on the body of the
power tool.
(2) Removing the dust bag
Hold the duct, and pull out the dust bag.
WARNING
Clean the dust bag before and after sanding metal,
and remove any sanding dust from inside. Metal
sanding dust can cause fires.
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Dust bag
Duct Attaching part
Fig. 10
WARNING
Prior to the sanding operation, make sure the
material of surface you are going to sand.
If the surface under sanding operation is
expected to generate harmful / toxic dusts such
as lead painted surface, make sure the dust
bag or appropriate dust extraction system is
connected with dust outlet tightly.
Wear the dust mask additionally, if available.
Do not inhale or touch the harmful / toxic dusts
generated in sanding operation, the dust can
endanger the health of yourself and bystanders.
CAUTION
If too much dust accumulates in the dust bag,
the dust collection power will be reduced.
Dispose of dust as soon as possible.
6. Attaching and Removing the Elbow (Fig. 11)
Attach the elbow to the duct before use. Adjust the
angle of the elbow so that the dust is discharged
away from your body.
Duct Attaching part Elbow
Fig. 11
7. About the mode change function
The unit has “Transmission mode” and “Auto mode”.
○
With Transmission mode, the belt sander’s number of
revolutions can be set at one of five stages.
When operating in Transmission mode, the set
number of revolutions will be maintained regardless
of changes in load.
○
With Auto mode, you can lower noise and vibration by
lowering the maximum number of revolutions while in
a no-load state.
While in Auto mode, the number of revolutions will be
raised if the load becomes greater during operation.
On the other hand, the number of revolutions will
be lowered if the load decreases during operation.
(Table 5)
○
Set the mode using the dial according to work
application (Fig. 12)
Table 5
Dial setting Belt speed
1400ft/min
2710ft/min
31,020ft/min
41,320ft/min
51,475ft/min
A400 ft/min (No load)
1,475 ft/min (With load)
Dial
Fig. 12
8. Check battery insertion
CAUTION
Until the battery locks in place with a little click,
if not, it may accidentally fall out of the tool
causing injury to you or someone around you.
OPERATION
WARNING
●
Be sure to turn offthe switch, then remove the
battery from the tool in the following situations:
•
When stopping or ending work
•
When attaching or removing accessories or
optional parts
•
When maintaining, inspecting, or storing the
tool
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CAUTION
●
To extend the lifetime, the tool and the lithium-
ion battery are equipped with a protection
function to stop the output. Therefore, if the tool
is overloaded, the motor may stop. However, this
is not the trouble but the result of protection
function. In this case, release the switch of tool
and eliminate the causes of overloading.
Additionally, refer to “CAUTION ON LITHIUM-ION
BATTERY”. If it still does not run, request repairs
from a metabo HPT authorized service center.
WARNING
Never apply water or grinding fluid when
sanding. This could result in electrical shock.
1. How to adjust sanding position
Adjust sanding belt so that the edge protrudes 1/16"–
1/8" (1.6 mm–3 mm) past edges of pulleys.
lf sanding belt is operated too far on the inside, it
may cause abrasion and damage machine. Adjust
sanding belt position by turning adjust screw (Fig. 13)
○
Turn adjust screw clockwise to move belt in.
○
Turn adjust screw counterclockwise to move belt
out.
WARNING
●
If the sanding belt is positioned too close to the
inside, it may come into contact with the guard,
producing sparks.
●
Do not peer inside between the sanding belt
and housing. Doing so risks dust or other debris
entering your eyes.
NOTE
○
If sanding belt moves during operation, adjustment
can be made while in operation.
○
Setting the dial to low speed (e.g., mode 1) makes it
easier to adjust.
○
If the sanding belt is positioned too close to the inside,
it may come into contact with the guard, causing the
belt to tear.
Sanding belt
Drive pulley
Idle pulley
Adjust screw
Out side
In side
Guard
Fig. 13
2. How to hold the belt sander
Grasp handle and handle knob and hold machine
against surface to be worked on so that it contacts
surface lightly.
Hold both handles firmly, and take great care to keep
your fingers away from the pulleys and sanding belt
while working.
Weight of machine itself is sufficient for sanding and
polishing at highest efficiency.
Do not apply any additional pressure, for this would
place unnecessary load on motor, shorten life of
sanding belt and lower work efficiency. (Fig. 14)
Hold away from
workpiece before
turning on switch
Fig. 14
3. How to move the belt sander
Move machine forward first and then backward,
repeating this motion. (Fig. 14)
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4. How to select proper sanding belt
Choose sanding belt of proper grain size and grain
type for your specific purpose, by referring to Table 6
and 7 below.
Table 6
Derived finish Proper grain size
Coarse finish 30–40
Medium finish 40–100
Semi fine finish 80–240
Fine finish 180–400
Table 7
Grain type Surface to be worked on
AA Steel, Wood
WA Wood, Bamboo
○
For grain sizes, refer to Table 6.
○
Sanding belt grain should be coarser than sandpaper
used for manual work.
○
Use sanding belt of same grain size until uniform
surface is obtained. Changing grain sizes may result
in poor finish.
5. Switching the sander ON and OFF (Fig. 15)
The power switch is turned ON when the trigger is
pulled, and if the lock-on button is once depressed,
the power switch becomes locked, allowing
continuous operation.
The lock-on button can be released pulling the trigger.
(Fig. 15)
Hold down
trigger switch
Press lock-on
button
Fig. 15
Never turn the power switch ON when the sander
is contacting the surface to be sanded. This is
necessary to preclude damage to the material. The
same applies when switching the power OFF.
6. How to work on corner
Corners can be sanded and polished by using
machine as in Fig. 16.
Adjust screw
Sanding
belt
Side of
housing
Fig. 16
CAUTION
●
Immediately after use, always ensure that the
switch is in the OFF position and pull out the
battery.
●
Since the sander may suck in dust and debris,
be careful not to place it where there is much
dust and debris when it is still spinning right
after use.
●
Do not operate the tool without the sanding belt
fitted. Doing so may damage the pulleys.
ATTACHING THE DUST COLLECTOR
WARNING
●
For details on how to use the dust collector and
the type of dust that can be collected, read the
dust collector instruction manual carefully.
Attaching the elbow to the duct on the tool enables
the metabo HPT power tool dust collector to be
connected. (Fig. 17)
Duct
Dust collector
RP350YDH
Fig. 17
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ABOUT REMAINING BATTERY INDICATOR
You can check the battery’s remaining capacity by
pressing the remaining battery indicator switch to light the
indicator lamp. (Fig. 18, Table 8)
The indicator will shut offapproximately 3 seconds after
the remaining battery indicator switch is pressed.
It is best to use the remaining battery indicator as a
guide since there are slight differences such as ambient
temperature and the condition of the battery.
Also, the remaining battery indicator may vary from those
equipped to a tool or charger.
Display panel
Remaining battery
indicator lamp Remaining battery
indicator switch
Fig. 18
Table 8
State of lamp Battery Remaining Power
Lights ;
The battery remaining power
is over 75%.
Lights ;
The battery remaining power
is 50% – 75%.
Lights ;
The battery remaining power
is 25% – 50%.
Lights ;
The battery remaining power
is less than 25%.
Blinks ;
The battery remaining power
is nearly empty. Recharge the
battery soonest possible.
Blinks ;
Output suspended due to high
temperature. Remove the
battery from the tool and allow
it to fully cool down.
Blinks ;
Output suspended due to
failure or malfunction. The
problem may be the battery so
please contact your dealer.
As the remaining battery indicator shows somewhat
differently depending on ambient temperature and
battery characteristics, read it as a reference.
NOTE
Do not give a strong shock to the switch panel or
break it. It may lead to a trouble.
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ABOUT ERROR LAMP OF AC/DC ADAPTER
Table 9
Indications of the indicator lamp
Status Power
Lamp
(GREEN)
Error lamp
(RED) Indicates
Adapter
Before use
Blinks Light offPlugged into power
source
Power on
Lights Light off
Tool can be used
Power
suspended
Blinks
Lights
Blinks
Lights for 0.5 seconds. Does not light
for 0.5 seconds. (offfor 0.5 seconds)
Adapter cannot be used
due to high temperature.
(Can be used once the
adapter is cooled)
Lights for 0.1 seconds. Does not light
for 0.1 seconds. (offfor 0.1 seconds) Overload
Box Power
suspended
Blinks Lights for 0.5 seconds. Does not light
for 0.5 seconds. (offfor 0.5 seconds)
Cannot be used because
the temperature in the box
is too high
(Can be used once the
box is cooled)
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