Metabo Mega 450 W + D User manual

348 |
COMPRESSED AIR SYSTEMS
We test our devices - such as the Mega 600 D compressor
– under the toughest of conditions: Cold start in the
freezing cold, endurance tests at extremely high ambient
temperatures – these tests often take several thousand
hours. The device only earns its name if it can cope with all
of that. Only then is it launched on the market: Metabo.
Work. Don’t play.
THEY CAN
HANDLE THE
PRESSURE.

| 349
COMPRESSED AIR SYSTEMS

350 |
COMPRESSED AIR SYSTEMS
WHEN YOU NEED MORE AIR DELIVERY.
Drilling, painting, chiselling, inflating tyres, changing
tyres, sawing, sanding, etc, etc. There are so many
different tasks for pneumatic tools. You should therefore
be choosy when it comes to a complete compressed air
system: a powerful compressor, pneumatic tools for all
kinds of applications, maintenance and distributor com-
ponents and practical accessories – you name it, Metabo
has it.
Compressors
The compressor is the centrepiece
of every compressed air system.
Essentially, it consists of a con-
denser and a compressed air tank.
The condenser compresses air that
is sucked in and directs it back to the
tank that serves as compressed air
storage unit. Depending on the type
of tank, the compressed air com-
presses to 8, 10 or 15 bar. We can
offer you portable, mobile and
stationary devices, as oil-less or
oil-lubricated models.

| 351
Pneumatic tools
In combination with high
quality and tailor-made tools,
they can be used for all
sorts of jobs that require
compressed air.
Compressed air distribution
The compressed air is
directed along pipe systems
(to be laid individually) to the
desired application location
quickly, safely and flexibly.
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
COMPRESSED AIR SYSTEMS
However, a wide range of products is not enough for
us. Our products are simply to be among the best. This
means that all components must match each other
perfectly – without exception.You can then staple, spray
and drive in screws, etc without needing to worry.

352 |
COMPRESSED AIR SYSTEMS
All compressors at a glance
Type
Classic 250
Basic 240 (without oil)
Basic 260 (without oil)
Basic 265 (without oil)
Basic 270
Basic 300
Basic 330 Silent
Power 150 (without oil)
Power 260 (without oil)
Power 300
Power 380
Power 380 T
Mega 350 W + D
Mega 450 W + D
Mega 500 W + D
Mega 600 D
Mega 700 D
Mega 715 D
Mega Station 660/11/270
Mega Station 660/15/270
Mega Station 850/11/270
Mega Station 950/11/270
Giga Station 750/15/350
Giga Station 850/15/500
Giga Station 1150/15/750
Suction
capacity
l/min
110
110
135
135
150
165
220
50
125
165
220
220
195
220
280
370
500
430
500
430
680
770
580
690
910
m3/h
6,6
6,6
8,1
8,1
9,0
9,9
13,2
3,0
7, 5
9,9
13,2
13,2
11,7
13,2
16,8
22,2
30,0
25,8
30,0
25,8
40,8
46,2
33,6
37,2
54,6
l/min
220
220
235
235
250
290
320
100
235
290
320
320
290
330
380
480
600
500
585
585
850
950
700
830
1150
m3/h
13,2
13,2
14,1
14,1
15,0
17,4
19,2
6,0
14,1
17,4
19,2
19,2
17,4
19,8
22,8
28,8
36,0
30,0
35,1
35,1
51,0
57,0
42,0
48,0
69,0
Filling
capacity
Max.
pressure
bar
8
8
8
8
8
10
10
8
8
10
10
10
10
10
10
10
10
15
10
15
10
10
13
13
13
Motor
output
kW
1,5
1,1
1,5
1,5
1,5
1,85
2
0,75
1,5
1,85
2
2
2,2
2,2
2,8/2,9
3,8
4,6
4,2
5
5
6,4
6,55
4,9
6,4
8,8
Voltage
V
230
230
230
230
230
230
230
230
230
230
230
230
230/400
230/400
230/400
400
400
400
400
400
400
400
400
400
400
Tank
capacity
l
24
24
24
50
50
50
90
3
4
20
20
22
50
50
60
90
90
90
270
270
270
500
350
500
750
l/min
100
100
125
125
140
150
180
46
110
150
180
180
165
190
240
330
440
360
440
385
620
735
520
590
830
Effective air
quantity
according to
VDMA1)
1) measured at 80% Pmax

| 353
COMPRESSED AIR SYSTEMS
Tools


















–
–
–
–

–
–
















–
–
















–
–



















































































–
–
–


–
–











–
–
–
–

–
–
–










–
–
–
–
–
–
–
–
–
–
–
–
–





–
–
–
–
–
–
–
–
–
–
–
–
























–
–
–
–

–
–











Which compressor for which application?
Application
Classic 250
Basic 240/260/265
Basic 270
Basic 300
Basic 330 Silent
Power 150
Power 260
Power 300
Power 380
Power 380 T
Mega 350 W + D
Mega 450 W + D
Mega 500 W + D
Mega 600 D
Mega 700 D
Mega 715 D
Mega Stationen
Giga Stationen
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
Nailing
Stapling
Changing tyres
Fixing screws
Drilling
Chiselling
Sawing
Sand blasting
Grinding
Painting
Tyre inflation/measurement
Cleaning
Spraying
Sealing/
lubricating
Combo nailers Kombi 32, Kombi 40/50
Compress head nailer SKN 50
Staple guns KG 60/18, KG 90/25, KG 90/40
Combo nailers Kombi 32, Kombi 40/50
Impact screwdrivers Ratchet screwdrivers
Drill BM 310, BM 500 Chipping hammers Body saw KS 6000 Set
Sand blaster SSP 166, SSA 176
Disc sander ES 7700
Angle grinder WS 7400
Paint spray guns Tyre inflation measuring devices Spray guns, washing and cleaning guns
Spray gun SPP 161
Combo-spray gun UBS 820
Cartridge gun
Grease gun FP 8500, KP 950
For these applications
highly suitable
suitable only to a limited
extent
– not suitable

354 |
Basic 240 Basic 260 Basic 265 Power 150 Power 260
COMPRESSORS
Compressors with WPS technology had to be tested
for 500 hrs. in intervals and as well as fatigue testing. This
means 21 days around the clock to prove if it deserves
our name. Each condenser had to manage more than
85 million condensations!
Verdict for this Marathon test series: There was no dama-
ge to the condenser or motor in any model! PLS is clearly
the condenser technology of the future.
21 DAYS AS IF NOTHING HAPPENED:
THESE ARE OUR OIL-FREE COMPRESSORS WITH PLS TECHNOLOGY:
No more oil change, oil disposal
or oil level checks
Cost saving
Generated compressed air is
oil-free and clean
Lower weight
THE ADVANTAGES OF THE PLS TECHNOLOGY:
Oil leaks no longer possible
Maintenance-free
Environmentally sound
No oil carbon formation
on the valves
30% less friction
Better cold start behaviour
5% more air output
Less process heat and reduced
development of condensation
water
Safer transport
Compressors with the maintenance-free Permanent
Lubrication System (PLS) use piston rings made of the
high-tech space material PTFE (teflon). This means that
there is no more lubrication of the compressor’s con-
denser with environmentally harmful and expensive oil.
These piston rings take on the task of the conventional
steel piston rings. There is therefore no more conventio-
nal lubrication with mineral oil that leads to reduction of
the service life.
LUBRICATED, WITHOUT OIL.

| 355
Classic 250 Basic 240 Basic 260
COMPRESSORS
EQUIPMENT FEATURES

The beginner model in brand quality for easy operation

Oil-lubricated piston condenser

For single phase alternating current

Pressure reducer with 1 manometer for controlled
working pressure

Additional manometer for displaying the tank pressure

2 quick-action couplings

Pull handle

Rear carrying handle

Large sturdy wheels

Testing not necessary before initial operation
COMMON FEATURES

Sturdy, mobile piston compressor – suitable for small
and versatile commercial applications

Oil-less piston condenser – with innovative
PLS technology

For single phase alternating current

Pressure reducer with manometer for regulated
working pressure

Thermal motor protection

Pressure switch with start-up valve

Plastic-coated tank and chassis

Solid large wheels

10 years tank warranty against rusting

Built according to CE guidelines

Testing not necessary before initial operation
Comparative device characteristics
Air displacement 220 l/min (7.8 cfm)
Free air delivery 110 l/min (3.9 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
100 l/min
Maximum pressure 8 bar (116 psi)
Rated input power 1,5 kW (2 hp)
Maximum speed 2.850 /min
Tank capacity 24 l
Sound pressure level (LpA) 85 dB(A)
Dimensions 565 x 270 x 620 mm
Weight 28,3 kg
Type Classic 250
Order no. 0230025061
Special advantages
1 quick-action
coupling

Two brand quick-
action couplings

Additional manometer
for tank pressure

Comparative
device characteristics
Air displacement 220 l/min
(7.8 cfm)
235 l/min
(8.3 cfm)
Free air delivery 110 l/min
(3.9 cfm)
135 l/min
(4.8 cfm)
Effective delivery volu-
me (at 7.2 bar working
pressure)
100 l/min 125 l/min
Maximum pressure 8 bar (116 psi) 8 bar (116 psi)
Rated input power 1,1 kW (1.5 hp) 1,5 kW (2 hp)
Maximum speed 2.850 /min 2.850 /min
Tank capacity 24 l 24 l
Sound pressure
level (LpA)
85 dB(A) 87 dB(A)
Dimensions 600 x 260 x
660 mm
640 x 260 x
660 mm
Weight 21,5 kg 22 kg
Type Basic 240 Basic 260
Order no. 0230022224 0230026203
Compressor
Basic 240
Compressor
Basic 260
Compressor
Classic 250
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
0230022240
GB 110 V

356 |
Basic 265 Basic 270 Basic 300 Basic 330 Silent
COMPRESSORS
COMMON FEATURES

Sturdy, mobile piston compressor – suitable for small
and versatile commercial applications

For single phase alternating current

Thermal motor protection

Pressure switch with start-up valve

Plastic-coated tank and chassis

Solid large wheels

10 years tank warranty against rusting

Built according to CE guidelines

Additional manometer for tank pressure

Device tested according to German operational
safety guidelines (ZUA)
... the silent power-pack
Special advantages
Oil-less piston condenser – with
innovative PLS technology


Pressure reducer with manometer
for regulated working pressure

Filter pressure reducer with
manometer for improved air
quality

1 quick-action coupling 
Oil-lubricated piston condenser 
2 cylinders in V-arrangement 
High alloyed piston rings for
high loads

Slow rotating motor, especially
low noise and vibration

Two brand quick-action
couplings

Additional start-up valve for
good cold start

Air-inflated large rear wheels
plus small front wheels with
parking brake

Comparative device characteristics
Air displacement 235 l/min (8.3 cfm) 250 l/min (8.8 cfm) 290 l/min (10.2 cfm) 320 l/min (11.3 cfm)
Free air delivery 135 l/min (4.8 cfm) 150 l/min (5.3 cfm) 165 l/min (5.8 cfm) 220 l/min (7.8 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
125 l/min 140 l/min 150 l/min 180 l/min
Maximum pressure 8 bar (116 psi) 8 bar (116 psi) 10 bar (145 psi) 10 bar (145 psi)
Rated input power 1,5 kW (2 hp) 1,5 kW (2 hp) 1,85 kW (2.5 hp) 2 kW (2.7 hp)
Maximum speed 2.850 /min 2.850 /min 2.850 /min 1.450 /min
Tank capacity 50 l 50 l 50 l 90 l
Sound pressure level (LpA) 88 dB(A) 86 dB(A) 89 dB(A) 67 dB(A)
Dimensions 950 x 260 x 660 mm 905 x 410 x 690 mm 845 x 330 x 720 mm 1.100 x 600 x 750 mm
Weight 25 kg 35 kg 40 kg 65 kg
Type Basic 265 Basic 270 Basic 300 Basic 330 Silent
Order no. 0230022216 0230027200 0230034206 0230033000
Compressor
Basic 265
Compressor
Basic 270
Compressor
Basic 300
Compressor
Basic 330 Silent

| 357
COMPRESSORS
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS
THEY CAN HANDLE ALL KINDS OF PRESSURE.
We spare no expenses when it comes to the quality of
our compressors. Devices that are very safe to use are
the result. They can even cope with the toughest appli-
cations. The instruments that are easy to read, the low
noise and their good transport capability make Metabo
compressors the top products in their category. This
allows us to offer comprehensive warranty services:
a two-year warranty on all compressors and a 10-year
warranty against rusting. Without any pressure at all.
Fittings and control
elements protected
in tubular frames
and clearly visible
Practical cable winder
Folding rubber-coated
pull handle that can be
adjusted in height.
Low noise, slow rotating
condenser
with 2 high quality grey
cast iron cylinders
Brand quick-action
couplings.
One air outlet each
for oil-free and oiled
compressed air.
Good mobile properties
due to large, sturdy
wheels
High quality
maintenance unit
with filter pressure
reducer and mist
oiler, on low-vibration
bearings
10 years tank warranty
against rusting
e.g. Power 380

358 |
Power 150 Power 260
COMPRESSORS
Special advantages
Slow rotating motor, especially low noise
and vibration

Comparative device characteristics
Air displacement 100 l/min (3.5 cfm) 235 l/min (8.3 cfm)
Free air delivery 50 l/min (1.8 cfm) 125 l/min (4.4 cfm)
Effective delivery volume (at 7.2 bar working
pressure)
46 l/min 110 l/min
Maximum pressure 8 bar (116 psi) 8 bar (116 psi)
Rated input power 0,75 kW (1 hp) 1,5 kW (2 hp)
Maximum speed 1.450 /min 2.850 /min
Tank capacity 3 l 4 l
Sound pressure level (LpA) 74 dB(A) 87 dB(A)
Dimensions 465 x 310 x 465 mm 600 x 310 x 405 mm
Weight 16 kg 18 kg
Type Power 150 Power 260
Order no. 0230023204 0230026211
COMMON FEATURES

Compact and mobile piston compressor for professional
use indoors and at construction sites

Oil-less piston condenser with innovative PLS technology

For single phase alternating current

Fittings and control elements protected in tubular frames
and clearly visible

Two manometers for controlled working and tank pressure

Pressure reducer for controlled working pressure

Thermal motor protection

Brand quick-action coupling

10 years tank warranty against rusting

Built according to CE guidelines

Portable assembly compressor – ideal for tackers
and nails as well as for separating pipes by force

Can be transported horizontally

Carrying handle with rubber-coating

Vibration-damping suction base
Compressor
Power 150
Compressor
Power 260

| 359
Power 300 Power 380 Power 380 T
COMPRESSORS
Special advantages
Pressure reducer for controlled
working pressure

Filter pressure reducer for
improved air quality

Brand quick-action coupling 
2 cylinders in V-arrangement 
Slow rotating motor, especially
low noise and vibration

Can be transported horizontally 
Folding pull handle with
rubber-coating

Complete maintenance unit
with filter pressure reducer
and compressed air oiler

Two brand quick-action
couplings

Large tool storage area 
Comparative device characteristics
Air displacement 290 l/min (10.2 cfm) 320 l/min (11.3 cfm) 320 l/min (11.3 cfm)
Free air delivery 165 l/min (5.8 cfm) 220 l/min (7.8 cfm) 220 l/min (7.8 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
150 l/min 180 l/min 180 l/min
Maximum pressure 10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi)
Rated input power 1,85 kW (2.5 hp) 2 kW (2.7 hp) 2 kW (2.7 hp)
Maximum speed 2.850 /min 1.450 /min 1.450 /min
Tank capacity 20 l 20 l 22 l
Sound pressure level (LpA) 88 dB(A) 81 dB(A) 81 dB(A)
Dimensions 530 x 470 x 840 mm 530 x 470 x 840 mm 800 x 600 x 525 mm
Weight 33,5 kg 42 kg 52 kg
Type Power 300 Power 380 Power 380 T
Order no. 0230045240 0230038201 0230038210
COMMON FEATURES

Compact and mobile piston compressor for professional
use indoors and at construction sites

For single phase alternating current

Fittings and control elements protected in tubular frames
and clearly visible

Two manometers for controlled working and tank pressure

Thermal motor protection

Pressure switch with additional start-up valve for good cold start

Plastic-coated tank and chassis

10 years tank warranty against rusting

Built according to CE guidelines

Oil-lubricated piston condenser

Large wheels for good driving properties
Compressor
Power 300
Compressor
Power 380
Compressor
Power 380 T
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS

360 |
Mega 350 W Mega 350 D Mega 450 W Mega 450 D
COMPRESSORS
Special advantages
For single phase alternating
current

Rotary current type with 400 V
CEE plug and phase inverter

Pressure reducer with fine filter
against condensation water
and oil

Recooler for less condensation
water formation

Comparative device characteristics
Air displacement 290 l/min (10.2 cfm) 290 l/min (10.2 cfm) 330 l/min (11.3 cfm) 330 l/min (11.3 cfm)
Free air delivery 195 l/min (6.9 cfm) 195 l/min (6.9 cfm) 220 l/min (7.8 cfm) 220 l/min (7.8 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
165 l/min 165 l/min 190 l/min 190 l/min
Maximum pressure 10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi)
Rated input power 2,2 kW (3 hp) 2,2 kW (3 hp) 2,2 kW (3 hp) 2,2 kW (3 hp)
Maximum speed 1.300 /min 1.300 /min 1.500 /min 1.500 /min
Tank capacity 50 l 50 l 50 l 50 l
Sound pressure level (LpA) 78 dB(A) 78 dB(A) 79 dB(A) 79 dB(A)
Dimensions 880 x 490 x 780 mm 880 x 490 x 780 mm 880 x 490 x 780 mm 880 x 490 x 780 mm
Weight 52 kg 52 kg 58 kg 59 kg
Type Mega 350 W Mega 350 D Mega 450 W Mega 450 D
Order no. 0230035040 0230035059 0230045038 0230045046
COMMON FEATURES

Solid, mobile V-belt compressor – tried and tested device
for powerful, professional use

Robust quality - quiet and durable

2-cylinder condenser with sturdy belt safety guard

Two manometers for controlled working and tank pressure

Pressure reducer for controlled working pressure

Thermal motor protection

Two brand quick-action couplings

Pressure switch with start-up valve for good cold start

Plastic-coated tank, chassis and handle

Large wheels for good driving properties

Pull handle with rubber-coating

Two front wheels with parking brake

Built according to CE guidelines

10 years tank warranty against rusting

Device tested according to German operational
safety guidelines (ZUA)
Compressor
Mega 350 W
Compressor
Mega 350 D
Compressor
Mega 450 W
Compressor
Mega 450 D

| 361
Mega 500 W Mega 600 DMega 500 D
COMPRESSORS
Special advantages
For single phase alternating
current

Rotary current type with 400 V
CEE plug and phase inverter

Comparative device characteristics
Air displacement 380 l/min (13.4 cfm) 380 l/min (13.4 cfm) 480 l/min (17 cfm)
Free air delivery 280 l/min (9.9 cfm) 280 l/min (9.9 cfm) 370 l/min (13.1 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
240 l/min 240 l/min 330 l/min
Maximum pressure 10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi)
Rated input power 2,8 kW (3.8 hp) 2,9 kW (3.9 hp) 3,8 kW (5.1 hp)
Maximum speed 1.150 /min 1.150 /min 1.275 /min
Tank capacity 60 l 60 l 90 l
Sound pressure level (LpA) 84 dB(A) 84 dB(A) 85 dB(A)
Dimensions 1.100 x 460 x 810 mm 1.100 x 460 x 810 mm 1.230 x 555 x 910 mm
Weight 83 kg 88 kg 103 kg
Type Mega 500 W Mega 500 D Mega 600 D
Order no. 0010050081 0010056004 0010060338
COMMON FEATURES

Solid, mobile V-belt compressor – tried and tested device
for powerful, professional use

Robust quality - quiet and durable

2-cylinder condenser with sturdy belt safety guard

Two manometers for controlled working and tank pressure

Thermal motor protection

Two brand quick-action couplings

Pressure switch with start-up valve for good cold start

Plastic-coated tank, chassis and handle

Large wheels for good driving properties

Two front wheels with parking brake

Built according to CE guidelines

10 years tank warranty against rusting

Instrument panel with clearly readable manometer
for tank and working pressure

Cable winder on handle

Tank with anti-rust inside coating

Pressure reducer with fine filter against condensation
water and oil

Recooler for less condensation water formation

Hose drum with 10 m fabric hose

Device tested according to German operational
safety guidelines (ZUA)
Compressor
Mega 500 W
Compressor
Mega 500 D
Compressor
Mega 600 D
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS

362 |
Mega 700 D Mega 715 D
COMPRESSORS
Special advantages
Pressure reducer with fine filter
and mist oiler

Sturdy brass mist oiler 
Device tested according to German
operational safety guidelines (ZUA)

Comparative device characteristics
Air displacement 600 l/min (21.2 cfm) 500 l/min (17.7 cfm)
Free air delivery 500 l/min (17.7 cfm) 430 l/min (15.2 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
440 l/min 360 l/min
Maximum pressure 10 bar (145 psi) 15 bar (218 psi)
Rated input power 4,6 kW (6.2 hp) 4,2 kW (5.6 hp)
Maximum speed 1.250 /min 1.000 /min
Tank capacity 90 l 90 l
Sound pressure level (LpA) 91 dB(A) 87 dB(A)
Type Mega 700 D Mega 715 D
Order no. 0010070058 0010071500
COMMON FEATURES

Solid, mobile V-belt compressor – tried and tested device
for powerful, professional use

Rotary current type with 400 V CEE plug and phase inverter

Robust quality - quiet and durable

2-cylinder condenser with sturdy belt safety guard

Two manometers for controlled working and tank pressure

Thermal motor protection

Two brand quick-action couplings

Pressure switch with start-up valve for good cold start

Plastic-coated tank, chassis and handle

Large wheels for good driving properties

Two front wheels with parking brake

Built according to CE guidelines

10 years tank warranty against rusting

Instrument panel with clearly readable manometer
for tank and working pressure

Cable winder on handle

Tank with anti-rust inside coating

Pressure reducer with fine filter against condensation
water and oil

Hose drum with 10 m fabric hose
Compressor
Mega 700 D
Compressor
Mega 715 D

| 363
Mega Station
660/11/270 DS
Mega Station
660/15/270 DS
COMPRESSORS
COMMON FEATURES

Stationary piston compressor for permanent load
in workshops and industry

Rotary current type

Two-level technology for high air capacity

Slow rotating condenser for low vibration
and long service life

Recooler for less condensation water formation

Tank pressure manometer

Thermal motor protection

Plastic-coated tank

One outlet with stop cock with 3/4" FThr

Rubber oscillating elements for installation

10 years tank warranty against rusting

Built according to CE guidelines

Pressure switch with start-up valve

Pressure container with inspection port
Comparative device characteristics
Air displacement 585 l/min (20.7 cfm) 585 l/min (20.7 cfm)
Free air delivery 500 l/min (17.7 cfm) 430 l/min (15.2 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
440 l/min 385 l/min
Maximum pressure 10 bar (145 psi) 15 bar (218 psi)
Rated input power 5 kW (6.7 hp) 5 kW (6.7 hp)
Maximum speed 1.200 /min 1.200 /min
Tank capacity 270 l 270 l
Sound pressure level (LpA) 85 dB(A) 85 dB(A)
Dimensions 690 x 890 x 1.770 mm 690 x 890 x 1.770 mm
Weight 195 kg 195 kg
Compressor
Mega Station 660/11/270 DS
Compressor
Mega Station 660/15/270 DS
Type Mega Station 660/11/270 DS Mega Station 660/15/270 DS
Order no. 0010060311 0010060320
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS

364 |
Mega Station
950/11/500 DS
Mega Station
850/11/270 DS
COMPRESSORS
Special advantages
Pressure container with inspection ports 
Belt tightener 
Comparative device characteristics
Air displacement 850 l/min (30 cfm) 950 l/min (33.6 cfm)
Free air delivery 680 l/min (24 cfm) 770 l/min (27.2 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
620 l/min 735 l/min
Maximum pressure 10 bar (145 psi) 10 bar (145 psi)
Rated input power 6,4 kW (8.6 hp) 6,55 kW (8.8 hp)
Maximum speed 1.390 /min 970 /min
Tank capacity 270 l 500 l
Sound pressure level (LpA) 85 dB(A) 89 dB(A)
Weight 214 kg 255 kg
COMMON FEATURES

Stationary piston compressor for permanent load
in workshops and industry

Rotary current type

Two-level technology for high air capacity

Slow rotating condenser for low vibration and
long service life

Recooler for less condensation water formation

Tank pressure manometer

Thermal motor protection

Plastic-coated tank

One outlet with stop cock with 3/4" FThr

Rubber oscillating elements for installation

10 years tank warranty against rusting

Built according to CE guidelines

Pressure switch with start-up valve

Solenoid valve for starting load

Switch box for wall mounting, comes with automatic
star delta switch (CEE plug with phase inverter),
operating hour counter and two sockets

Pressure container with inspection port
Compressor
Mega Station 850/11/270 DS
Compressor
Mega Station 950/11/500 DS
Type Mega Station 850/11/270 DS Mega Station 950/11/500 DS
Order no. 0010080282 0010095093

| 365
Giga Station
750/15/350 D
Giga Station
850/15/500 D
Giga Station
1150/15/750 D
COMPRESSORS
Special advantages
Pressure container
with inspection port

Pressure container
with inspection ports

Comparative device characteristics
Air displacement 700 l/min (24.7 cfm) 830 l/min (29.3 cfm) 1150 l/min (40.6 cfm)
Free air delivery 580 l/min (20.5 cfm) 690 l/min (24.4 cfm) 910 l/min (32.1 cfm)
Effective delivery volume
(at 7.2 bar working pressure)
520 l/min 590 l/min 830 l/min
Maximum pressure 13 bar (189 psi) 13 bar (189 psi) 13 bar (189 psi)
Rated input power 4,9 kW (6.6 hp) 6,4 kW (8.6 hp) 8,8 kW (11.8 hp)
Maximum speed 1.150 /min 850 /min 1.150 /min
Tank capacity 350 l 500 l 750 l
Sound pressure level (LpA) 85 dB(A) 89 dB(A) 89 dB(A)
Dimensions 1.660 x 550 x 1.350 mm 2.100 x 600 x 1.380 mm 1.900 x 890 x 1.600 mm
Weight 275 kg 360 kg 420 kg
Type Giga Station 750/15/350 D Giga Station 850/15/500 D Giga Station 1150/15/750 D
Order no. 0010070236 0010080258 0010115230
COMMON FEATURES

Stationary piston compressor for permanent load
in workshops and industry

Rotary current type

Two-level technology for high air capacity

Slow rotating condenser for low vibration and
long service life

Recooler for less condensation water formation

Tank pressure manometer

Thermal motor protection

Plastic-coated tank

One outlet with stop cock with 3/4" FThr

Rubber oscillating elements for installation

10 years tank warranty against rusting

Built according to CE guidelines

Solenoid valve for starting load

Switch box for wall mounting, comes with automatic
star delta switch (CEE plug with phase inverter),
operating hour counter and two sockets

Belt tightener

Compressors always work more efficiently at low
pressure. Losses and energy costs increase,
the higher the final pressure is. Our Giga Stations
are therefore preset to 13 bar at the factory.
If more pressure is required, the pressure
switch can simply be adjusted
Compressor
Giga Station 750/15/350 D
Compressor
Giga Station 850/15/500 D
Compressor
Giga Station 1150/15/750 D
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS

366 |
Accessories
Order no.
Oil/water separator EL-BE Sep 400
Condensate from the entire compressed-air
generation and conditioning processes
can be processed
Oil and other impurities are separated
or absorbed
The waste water is harmless and can
be conveyed into the drainage system
Multi-stage build-up and, ultimately,
a filtering with activated carbon
Extremely effective with simple handling
and mode of operation
Very easy to install
Low-maintenance, minimum
operating costs
Max. compressor capacity: 2.000 l/min
Dimensions: 354 x 300 x 555 mm
0901055025
Condensation separator EL-BE Mat 401
Detects accumulating condensate and
removes it as required; no unnecessary
loss of air
State-of-the-art control technology
ensures operation even when there
is a large amount of condensate
Compact and variable design;
height of entrance only 100 mm
1/2" input connection can be mounted
horizontally or vertically
Voltage compatibility between 24 and
230 volts; max. compressor
power 5,000 l/min;
air connection 13 mm.
Quicker and convenient installation
even with little floor space
Sensor mechanism without moved
parts guarantees safe function
without sticking or contaminating
Service pilot light
1/4" output with cap nut and
nozzle for 9 mm hose
Max. compressor capacity: 5.000 l/min
Rated input power: 7 W
Working pressure: 0,8 - 17,2 bar
Weight: 1 kg
0901062994
COMPRESSORS / COMPRESSED AIR PREPARATION
Compressed-air receiver
Tank capacity
l
Maximum
pressure
bar
Version Order no.
For Mega stations
270 16 Vertical 1314179680
For Giga stations
350 16 Horizontal 1314010694
500 16 Horizontal 1314010716
750 16 Horizontal 1314010732
Hose connection tank/distributor
Order no.
Connection hose,
length 2 m, 2 x 3/4" MThr
Screwable on both sides
0901059683
Hose connection
3/4" x 1,500 mm
Hose connection tank /
distributor for all compressors
7853110196
Hose connection
3/4" x 2,000 mm
Hose connection tank /
distributor for all compressors
7853110200

| 367
Maintenance units
Consisting of filter controller FCTRL and
lubricator L
Wall attachment, control panel installation and
pipe installation possible
Con-
necting
thread
Maximum
inlet
pressure
bar
Order no.
Maintenance
unit
FRL-180
1/4" 12 0901063869
Maintenance
unit
FRL-200
1/2" 14 With
connection
adapter
for 3/8"
and 1/4"
0901063850
Maintenance
unit
FRL-300
1" 16 With
connection
adapter
for 3/4"
and 1/2"
0901063842
Filter controller
Wall attachment. Control panel and pipe
installation possible
Con-
necting
thread
Maximum
inlet
pressure
bar
Order no.
Filter
controller
FRL-180
1/4" 12 0901063877
Filter
controller
FRL-200
1/2" 14 With
connection
adapter
for 3/8"
and 1/4"
0901063885
Filter
controller
FRL-300
1" 16 With
connection
adapter
for 3/4"
and 1/2"
0901063893
Controller
Wall attachment. Control panel and pipe
installation possible
Con-
necting
thread
Maximum
inlet
pressure
bar
Order no.
Controller
R-180
1/4" 12 0901063834
Controller
R-200
1/2" 14 With
connection
adapter
for 3/8"
and 1/4"
0901063826
Filter
Wall attachment. Control panel
and pipe installation possible
Con-
necting
thread
Maximum
inlet
pressure
bar
Order no.
Filter
F-180
1/4" 12 0901063818
Filter
F-200
1/2" 14 With
connection
adapter
for 3/8"
and 1/4"
0901063800
Lubricator
Wall attachment. Control panel
and pipe installation possible
Con-
necting
thread
Maximum
inlet
pressure
bar
Order no.
Lubricator
L-180
1/4" 12 0901063796
Lubricator
L-200
1/2" 14 With
connection
adapter
for 3/8"
and 1/4"
0901063788
Line lubricator
Order no.
Line lubricator R 1/4" female thread 0901054584
Line lubricator R 3/8" female thread 0901054592
Fastening parts
Fastening part
for maintenance units
Order no.
Connection set VS-180 1/4" 0901063907
Connection set VS-200 1/2"
With connection adapter
for 1/4" and 3/8"
0901063915
COMPRESSED AIR PREPARATION
SAWS
SPECIAL-PURPOSE
MACHINES
SYSTEMATIC
ORGANISATIONGARDEN
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
TECHNOLOGY
WELDING
TECHNOLOGY
COMPRESSED
AIR SYSTEMS