Metal-Fach Z587 User manual

Z587 BALER
OPERATING MANUAL
EDITION I, 2015 EN
16 - 100 SOKÓŁKA, ul. KRESOWA 62

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OPERATING MANUAL - Z587 BALER

THIS SYMBOL INDICATES THAT SPECIAL ATTENTION
TO ENVIRONMENTAL CONSIDERATIONS MUST BE
PAID.
ENVIRONMENTAL
PROTECTION
THIS SYMBOL INDICATES ADDITIONAL INFORMATION
WHICH ALLOWS OPTIMISING THE PRODUCT
OPERATION.
NOTICE
THIS IS A WARNING SYMBOL AND REQUIRES SPECIAL
ATTENTION TO THE OPERATOR'S AND BYSTANDERS'
SAFETY REQUIREMENTS OR SAFE OPERATION
REQUIREMENTS.
WARNING!
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OPERATING MANUAL - Z587 BALER

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OPERATING MANUAL - Z587 BALER
The latest Operating Manuals and Parts Catalogues are available on our website:
http://www.metalfach.com.pl/en/instrukcje.html
IMPORTANT
Thank you for choosing our Z587 baler, a machine designed for
efficient operation.
The following Manual will let you use the full advantages of our baler
and optimise the bale wrapping process.
The Manual contains a detailed table of contents followed by
descriptions which allow easy identification of the machine and how to
make the best use of it.
The information regarding safety and comfort of operation,
description of coupling with a tractor, operation, servicing and storage
conditions are listed on the following pages of the Manual.
A Spare Parts Catalogue with the list of the baler major components
for easy ordering is attached to the manual in a digital format on a CD-
ROM disc.
A printed version of our Spare Parts Catalogue can be purchased at
authorised dealers or directly from the manufacturer.
Both the Manual and the Spare Parts Catalogue contain basic
information on the product. The product configuration may vary from the
presentation in this Manual.
The manufacturer reserves the right to introduce
changes without notice.

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
1. BALER IDENTIFICATION. GENERAL SAFETY RULES
1.1. BALER IDENTIFICATION
The identification data is found on the baler nameplate, located on
the chassis front. The nameplate features the machine identification
data, i.e. model code, serial number, year of manufacture and hitch load.
Fig. 1. Nameplate
It is forbidden to drive the baler on public roads with its
nameplate illegible or missing.
WARNING!
THE MANUAL IS A PART OF THE BALER ESSENTIAL EQUIPMENT.
Fig. 2. Nameplate location on the machine
When purchasing the machine, check the serial number
indicated in the Manual and the Warranty Cart against
the serial number stamped on the nameplate.
NOTICE
Keep this Manual for future users of the machine.
NOTICE
S/N stamping location
Nameplate

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
If the machine is sold to another user, it must be supplied with the
Operating Manual. It is advised that the supplier has a confirmation
stating that the Manual has been transferred together with the machine,
signed by the buyer and filed.
Keep the Manual in a safe place that is accessible to the user and the
operating personnel throughout the operating life of the machine.
Thoroughly read and understand the Operating Manual.
If the Operating Manual is damaged or lost, give the Manual number
or the machine nameplate data to obtain a new copy.
Before starting the machine after a prolonged standstill, thoroughly
read the information about operating the machine and the safety rules
listed in the Manual.
Read and understand all Sections of this Manual. Should you have any
questions, consult your local Metal Fach representative. The addresses
of representatives and service stations can be found at our website
www.metalfach.com.pl. This machine shall be used, serviced and
repaired only by persons who understand its performance characteristics
and know the work safety procedures.
The manufacturer will not be responsible for any damage caused by
failure to follow the rules contained in this Manual!
USE ORIGINAL SPARE PARTS ONLY!
You can order your spare parts from the local Metal Fach
representative or directly from the Metal Fach head office in Sokółka.
1.2. INTENDED USE OF THE BALER
The Z587 round baler is intended for collecting plant material raked
in banks and rolling it into bales. The baler can work with hay and silage
with the maximum moisture content of 20% and 60% respectively, and
harvesting straw.
All work operations can be performed by one person, i.e. the operator
inside the tractor cabin.
Any use of the machine not specified herein shall be considered as
non-intended use. Metal Fach will not be responsible for any damage to
persons, animals or property by improper use.
1.3. BALER DESIGN
Fig. 3. Structure of the Z587 baler

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
The Z587 baler consists of the following units:
1. Tow bar
2. PTO drive shaft
3. Pickup
4. Collector
5. Safety railing with platform
6. Support foot
7. Traction wheel
8. Guard
9. Chain and bar conveyor assembly
10. Control panel
11. Net wrapper
12. Cord wrapper
13. Hydraulic supply lines
In the front part of the baler a pickup (3) is located to collect the swath
laid in banks. The collector (4) feeds the material into the cylindrical
baling chamber. Special rollers driven by a pair of chains move around
the circumference of the chamber. The motion of the rollers rolls and
compacts the material. When the desired compression level is obtained
it is indicated by the control panel (10) in the tractor cab. When the
programmed compression level is achieved, the wrapper (11, 12) wraps
the bale with cord or net.
The baler is coupled to the tractor using the tow bar (1), the PTO drive
shaft (2) and the hydraulic line (13). The support foot (6) supports the
machine at rest. It must be raised with the integrated crank and remain
up during field work. The baler is equipped with traction wheels (7) for
towing the machine behind the tractor.
1.4. BALER TECHNICAL CHARACTERISTICS
Table 1 - Baler technical characteristics
Item Description
GENERAL DATA
1. Machine type Round baler
2. Manufacturer METAL-FACH Sp. z o.o.
16-100 Sokółka, ul.
Kresowa 62
3. Nameplate location Front beam
4. S/N stamping location Front body
5. Type Z587
DIMENSIONS
6. Length [mm] 3550
7. Width [mm] 2510
8. Height [mm] 2100
WEIGHT
9. With pickup [kg] 2400
TECHNICAL DATA
10. Hitch load [kN] 400
11. Rolled bale dimensions
(diameter/width) [mm]
1200/1200
12. Bale weight [kg] 100-600
13. Capacity [bales/h] 20-35
14. Baling chamber fixed displacement
15. Bale density variable

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
TRACTOR REQUIREMENTS
16. Power demand [kW/HP] 37/50
17. PTO speed [rpm] 540
18. Hydraulic system 1 double-action
directional control
valve + 1 single-action
directional control valve
19. Electrical system [V] 12
20. Transport (transit) speed [km/h] 20
PICKUP
21. Pickup type 4-beam drum
with prongs
22. Pickup width [mm] 1800
23. Maximum pickup service width [mm] 1520
24. No. of pickupprongs 44
25. Service height adjustment Mechanical gear,
4 height settings
WRAPPING
26. No. of cord reels 4
27. No. of net reels 1
TYRES
28. Type 400/60 – 15.5 14 PR
29. Tyre pressure [kPa] 250
PTO DRIVE SHAFT
30. Type/brand Bondioli Pavesi
31. Code 7104121CE077098
32. Transmitted torque [Nm] 1700
1.5. GENERAL SAFETY STANDARDS
Read and understand this Operating Manual before operating the
baler to avoid danger. Follow the general rules and local regulations
related to work safety and machine operation.
The baler has been designed and built to assure maximum safety of
use.
Read and understand all Sections of the Manual before starting the
machine for the first time. It will be too late to do that once you begin
your work!
Metal Fach will not be responsible for any damage caused by failure
to follow this Operating Manual.
Metal Fach will not be responsible for any damage caused by non-
intended use and/or unauthorised modifications of the machine.
Periodically inspect the technical condition of the machine. Pay
particular attention to proper performance of all safety equipment.
All safety guards shall be installed according to the manufacturer's
instructions.
This baler may only be operated by qualified personnel
who has read and understood this Operating Manual.
WARNING!
Check that the machine works properly, it is working
properly and its moving parts are properly secured
before work.
WARNING!

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
Mind the safety signs in this Manual and on the machine. Keep all
hazard symbols on the machine visible and legible.
Make sure that the safety signs are always clean and replaced when
illegible or damaged. See the list and locations of safety signs in Section
"1.5.2. Safety signs".
Never leave the machine unattended during operation.
WARNING!
Never leave the tractor unattended when the engine is
running.
WARNING!
Never approach, touch or reach into the moving parts
when the machine is working. Keep your face, hands
and legs away from all rotating parts. Always keep a
safe distance.
Do not use the controls, hoses or other protruding parts
of the machine as grips or feet supports.
Carrying persons or animals on the tractor is strictly
prohibited.
WARNING!
Always wear protective clothing, protective gloves,
safety shoes and safety glasses during maintenance
and repairs.
DANGER!
Always keep oil and grease out of the reach of
children. Read and understand all warnings and safety
precautions listed on the packaging. Prevent skin
contact with hazardous substances.
Clean your body thoroughly after handling hazardous
substances.
WARNING!
Do not work with any pressurized lines: risk of fouling
or severe injury.
WARNING!
The machine working range is a hazardous area. Before
starting the machine make sure that there are no
persons or animals in its direct vicinity. If anyone is near
the machine, stop the machine and clear the hazardous
area of all persons. Never stop in direct vicinity of:
balconies, patios, open rooms or any platforms where
people and/or animals can be present. The baler
operator is responsible for all damage caused by
working with the machine.
WARNING!
Wear fitted clothes which cannot be caught by moving
parts of the machine and anti-slip shoes. Wear a safety
helmet with a face shield when there is a hazard of
ejected objects.
WARNING!
Do not leave farming equipment on slopes or other
terrain inclinations without securing it against
accidental rolling away.
WARNING!

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
Keep hydraulic couplings clean at all times. Always
secure undone couplings with the plastic caps supplied
with the machine. Check all damaged tube covers
or fasteners and replace if necessary. Replace all
moving tube covers every 5 years. All hydraulic lines
must be replaced every 6 years. Record the date of
last replacement. Verify that the hydraulic lines and
couplings are tightly closed before pressurizing. Use
blotting paper or paper to check the system for leaks.
WARNING!
Do not operate the baler without the safety guards
installed on moving components.
WARNING!
Each time before you start the baler check that the
machine and its safety guard fasteners are in good
order and complete.
WARNING!
Before starting the baler and driving on public roads,
inspect the coupling of the machine to the tractor, the
tightness of wheel fasteners and proper connection of
the tow bar to the tractor.
WARNING!
All adjustment, repair and maintenance works shall be
carried out with the tractor engine stopped and after
making sure that the machine is secured against an
accidental restarting.
WARNING!
Before starting and during swath collection make sure
that there are no bystanders nearby, especially children.
WARNING!
Work on terrain slopes with extreme caution. The bales
may roll down.
WARNING!
Do not service the baler with the tooling raised and not
secured.
WARNING!
Do not enter or stand between the tractor and the baler
when the tractor engine is running.
WARNING!
Exercise extreme caution when coupling/decoupling
the baler with/from the tractor. Couple the baler with a
tractor equipped with a lower hitch which can withstand
the vertical load higher than the vertical load on the
baler tow bar, see Section 1.4.
WARNING!
Wear appropriate protective clothing and shoes with
anti-slip soles at work.
WARNING!

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
Install the bale wrapping cord/net with the tractor
engine stopped and secured against accidental starting
(by removing the ignition key and engaging the parking
brake).
WARNING!
Operate the baler hydraulic system from the tractor
cabin only.
WARNING!
Check the position of the support foot before driving
the machine. The support foot must be raised to the
transport position.
WARNING!
Follow the traffic code regulations and the
manufacturer's guidelines when travelling on public
roads, see Section 7.2.
WARNING!
Visually inspect the towed machine before entering
public roads.
WARNING!
It is forbidden to stand on the press during machine
operation or transport.
WARNING!
Do not carry rolled bales in the baling chamber when
towing the machine on public roads.
WARNING!
Do not to operate the baler while under influence of
alcohol, medical drugs or other substances which affect
the ability to drive vehicles, reduce mental and physical
fitness and/or cause concentration disorders and/or
delay reaction time.
WARNING!
Do not drive the baling press near sources of open
flame.
WARNING!
Strictly follow fire safety regulations and immediately
extinguish any fire which may occur during when using
the baler or with the machine in standstill.
WARNING!
Never approach the running baler with open flames or
smoke near the machine.
WARNING!
Check that the tractor has a dry powder extinguisher
each time before you drive to work. If not, equip the
tractor with a dry powder extinguisher.
WARNING!

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
1.5.1. SAFETY SIGNS
The safety signs on the machine are important to operator's safety.
They are intended to draw the operator's attention to the safety and
accident prevention rules as well as possible hazards during the use and
maintenance of the machine.
• Safety signs: black and red pictograms on a yellow background.
• Keel all signs clean and legible; immediately replace all lost or
damaged signs.
1.5.2. WARNING SIGNS
Table 2 - Warning signs
Item Safety / warning symbol (sign) Meaning of the symbol (sign) or text
1.
Warning against action: read the Manual.
2.
Turn off the engine, remove the ignition
key and read the Operating Manual before
servicing or repairs.
3.
Keep a safe distance from the gate being lifted
when the machine is running.
4.
Secure the lifting cylinder before entering the
hazardous area.
5.
Never reach inside the pickup with the tractor
engine and the PTO running.
6.
Do not stand under the lifted gate that is not
secured against dropping down.
7.
Risk of crushing by rolling out bales. Keep a
safe distance from the machine at work.
8.
Do not open or remove the safety guards
during machine operation.

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
9.
Do not open or remove the safety guards
during machine operation.
10.
PTO speed and sense of rotation.
11.
Do not ride on ladders or platforms when the
machine is moving.
12.
Do not approach articulated hitch joints when
the engine is running.
13.
Do not enter between the machine and the
tractor when the tractor engine is running.
This area is extremely hazardous.
14.
Keep away from the rotating PIC.
15.
Information pictogram
Attention!
When turning around or negotiating sharp
corners, disconnect the tractor's PTO drive.
16. Information pictogram
DANGER!
START THE MACHINE WITH ALL SAFETY
GUARDS CLOSED
17.
Keep a safe distance from the machine at
work.
18. Main lubrication points of the baler.
19. Lifting points for loading on transport
vehicles.

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
20.
Speed limit: 20 km/h.
21.
Instructions for cord and net installation.
22.
If the safety guards are removed for servicing,
first install the special extension to secure the
net cutter.
Wind 2 times
Installin g the cord Installin g the net

Baler identification. General safety rules
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OPERATING MANUAL - Z587 BALER
1.5.3. LOCATIONS OF SAFETY SIGNS ON THE MACHINE
Fig. 4. Locations of safety signs on the machine, front view. Fig. 5. Locations of safety signs on the machine, rear view.

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OPERATING MANUAL - Z587 BALER
Baler identification. General safety rules
Fig. 6. Locations of safety signs on the machine,
right-hand and left-hand view.

Commissioning
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OPERATING MANUAL - Z587 BALER
2. COMMISSIONING
The commissioning of a new baler is done by the
dealership service representative or the manufacturer's
representative in witness of the operator/buyer of the
machine.
NOTICE
Before commissioning the baler, thoroughly read and
understand this Manual and pay special attention to
the Sections concerning the safety of the operator and
bystanders.
WARNING!
If there are any doubts about safety, contact your
dealership or the manufacturer.
NOTICE
Install the control panel in the tractor cab each time before you start
the baler.
2.1. COMMISSIONING THE BALER
Exercise extreme caution during commissioning.
The presence of persons who undergo training in the
machine working range increases the safety hazard.
WARNING!
The dealership service representative or the manufacturer's
representative in witness of the operator/buyer of the machine does the
following during commissioning:
1. Baler equipment inspection and functional testing:
• Machine completeness and technical condition check
• Lighting system and warning horn check
• Hydraulic system check:
◊ Lifting and lowering of the pickups
◊ Lifting and lowering of the rear chamber
• Pickup functional test
• Wrapping system functional test:
◊ with the cord
◊ with the net (optional accessory)
• Central lubrication functional test (optional accessory).
2. User training in proper operation of the baler:
• Introduction to the pickup design and operating principle:
◊ Setting the attack angle of springs
◊ Engagement of the overload clutch
◊ Reinstalling the clutch after safety bolt shearing
◊ Complete clutch replacement
◊ Lubrication of the roller raceways.
• Introduction to the cord wrapping system design and operating
principle:
◊ Operating principle
◊ Installing the cord
◊ Adjusting the wrap wind spacing and cord tension
◊ Bale compaction adjustment
◊ Cleaning the cord feeder.
• Introduction to the net wrapping system design and operating
principle (optional accessory):
◊ Operating principle
◊ Installing the net
◊ Adjusting the number of winds
◊ Adjusting the cutter frame spring tension.
• Introduction to the central lubrication system design and
operating principle (optional accessory):
◊ Operating principle
◊ Pump output adjustment.

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OPERATING MANUAL - Z587 BALER
Commissioning / Operating the machine
• Introduction to the control panel design and operating principle
• Introduction to the tractor and baler train operating principle
during baling:
◊ Operating the tractor when collecting swath in straight lines
◊ Operating the tractor when collecting swath in curves and
sharp corners
◊ Introduction to hazards.
• Full cord and net wrapping of bales by the operator/buyer under
supervision by the service representative
• Introduction to and adjustment of the conveyor chain tension
• Introduction to lubrication and running maintenance of the baler
The dealership service commissions the machine free
of charge.
NOTICE
The signature of the service representative on the Warranty Card
proves that the commissioning discussed in this Section is complete. The
signature of the customer on the Warranty Card proves that the baling
press has been commissioned in witness of the operator/buyer.
3. OPERATING THE MACHINE
3.1. PREPARING FOR WORK
All actions shall be carried out by one person who has thoroughly
read and understood the Operating Manual, and specifically the Section
on work safety.
Verify the following before work:
• The machine is in working order.
• All safety guards are installed in place.
• The oil level in the transmission gears is correct.
• Check the parts for excessive wear.
• Check the condition of the hydraulic lines.
REPLACE ALL HYDRAULIC LINES EVERY 6 YEARS.
• Check the tyre pressure.
• The recommended tyre pressure is 2.5 bar.
Unless otherwise specified herein, do all adjustments and preparation
for work with:
1. The tractor engine stopped and the ignition key removed.
2. All machine parts at full stop.
3. The machine parked on solid ground.
4. Before attempting to work in the field.
3.2. COUPLING THE BALER WITH THE TRACTOR
Couple the baler with farming tractors rated at 35 kW of minimum
power and with the towing power class of 0.9, equipped with a hydraulic
system connection, a rear 1 3/8" 6-teeth PTO shaft rated at 540 RPM.
Couple the baler to the lower hitch with the minimum vertical load of
4.0 kN.

Operating the machine
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OPERATING MANUAL - Z587 BALER
3.2.1. COUPLING WITH THE TRACTOR LOWER HITCH
Make sure that there are no bystanders, especially children, in the
coupling area. Park the tractor aligned with the centerline aligned the
machine on a paved, level and flat ground. Stop the tractor engine,
remove the ignition key, and engage the parking brake of the tractor. Set
the correct hitching height on the baler by choosing the hitch adjustment
ring as shown in Fig. 7.
Fig. 7. Adjusting the hitching height
Hole no.
Tow bar hitch-ring
height over the
ground [cm]
1 -
2 29
3 47
4 64
5 83
6 101
Table 3. The tow bar hitch-ring height over the ground is shown in the
table above.
Couple the tow bar hitch-ring with the tractor lower
hitch, check that the coupling is solid and verify that it is
secured against accidental release.
WARNING!
Couple with tractors the minimum weight of which is equal to or
higher than of the baler.
Connect the equipment to the baler:
• couple the PTO drive shaft;
• connect the hydraulic system;
• connect the lighting system;
• connect the control system.
3.2.2. COUPLING THE BALER WITH THE REAR PTO
Check the PTO speed and sense of rotation before coupling the PTO
drive shaft.
Stop the tractor engine, remove the ignition key, and engage the
parking brake of the tractor.

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OPERATING MANUAL - Z587 BALER
Operating the machine
Do not use PTO drive shafts with any ratings different from the
manufacturer's requirements.
The PTO drive shaft is a power transmission component with a "CE"
Certificate.
Each PTO drive shaft is complete with operating instructions. Follow
all PTO drive shaft operating instructions and this Manual.
Install the PTO drive shaft supplied with the machine between the
tractor PTO and the machine transmission gearbox.
The tractor coupling procedure is shown on the PTO drive shaft.
Verify that the minimum distance shown in Fig. 8 will not be exceeded
when turning (with the maximum collapse).
The minimum distance is 4 cm.
Fig. 8. PTO length
Make sure that the PTO length is correct. The guards must overlap by
1/3 of length minimum with the shaft fully extended.
Fig. 9. PTO guard length
• Make sure that the PTO shaft safety holders are properly aligned.
Verify that the guards can freely rotate around the shaft; if they
cannot, relubricate them properly.
• Secure the guard safety chain.
• See the PTO drive shaft operating instructions for more details on
operating the device.
Never operate the PTO drive shaft with its guard missing
or damaged or without the extra cone guards on the
tractor PTO and the machine PIC.
WARNING!
3.2.3. CONNECTING THE HYDRAULIC SYSTEM
Connect the hydraulic lines:
• Connect the pickup lift line with the cut-off valve to the single-
action DCV.
• Connect the chamber power lines to the double-action DCV.
Before lifting the pickup:
• Switch the cut-off valve lever to "OPEN", then lift the pickup (into
the transport position).
• With the pickup up, switch the cut-off valve lever to "CLOSED" to
close the hydraulic system. The pickup should remain up.
Min. 4 cm
L min
L max
Min 1/3 L max