Metek Powervar Security II Series User manual

Security II Series
Uninterruptible Power Manager
For use with 420VA, 600VA, 800VA, 1100VA ,1440VA, 2200VA, and 3000VA
RoHS Compliant Uninterruptible Power Manager

2A01-00055 Rev M
1.0 - Introduction ................................................................. 5
2.0 - Safety Instructions ...................................................... 6
3.0 - Installation .................................................................. 10
4.0 - Operation .................................................................... 17
5.0 - Maintenance ............................................................... 26
6.0 - Specications ............................................................. 32
7.0 - Troubleshooting .......................................................... 60
8.0 - Warranty ..................................................................... 62
9.0 - Francais ...................................................................... 63
1.0 - Introduction. ........................................................ 65
2.1 - Consigne de Sécurité ......................................... 66
3.1 - Installation........................................................... 70
4.1 - Fonctionnement . ................................................ 77
5.1 - Entretien.............................................................. 81
10.0 - Deutsch .................................................................... 89
1.0 - Einleitung ............................................................ 90
2.1 - Sicherheitshinweise ............................................ 91
3.1 - Anschluss ........................................................... 95
4.1 - Betrieb ................................................................ 102
5.1 - Wartung .............................................................. 112
11.0 - Italiano ...................................................................... 120
1.0 - Introduzione ........................................................ 122
2.1 - Istruzioni Per la Sicurezza .................................. 123
3.1 - Installazione ....................................................... 127
4.1 - Funzionamento .................................................. 134
5.1 - Manutenzione .................................................... 143
TABLE OF CONTENTS

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A01-00055 Rev M
IMPORTANT NOTICE ON BATTERY WARRANTY
The warranty policy stated in Section 8 is not valid for applications
in which the Uninterruptible Power Manager (UPM) is regularly
and intentionally disconnected from AC mains power. AMETEK
Powervar’s battery warranty applies only to products that are
properly installed and consistently connected to AC mains power,
except during utility outages.
Products regularly and intentionally disconnected from AC mains
power will experience substantially reduced battery life. AMETEK
Powervar’s standard warranty term does not apply in these cases
and is supplanted by a 90-day warranty from time of shipment from
AMETEK Powervar. The warranty provided by AMETEK Powervar
provides for the replacement of the battery or battery systems in
the event that the batteries do not meet performance specications
as determined by AMETEK Powervar exclusively.

4A01-00055 Rev M
Danger- The danger symbol is used to indicate imminently
hazardous situations, locations, and conditions which, if
not avoided, WILL result in death, serious injury, and/or
severe property damage.
Caution- The caution symbol is used to indicate potentially
hazardous situations and conditions which, if not avoided,
may result in injury. Equipment damage may also occur.
Warning- The warning symbol is used to indicate
potentially hazardous situations and conditions which,
if not avoided, COULD result in serious injury or death.
Severe property damage COULD also occur.
Attention- The attention warning symbol is used to
indicate situations and conditions that can cause operator
injury and/or equipment damage.
Other warning symbols may appear along with the Danger
and Caution symbol and are used to specify special
hazards. These warnings describe particular areas where
special care and/or procedures are required in order to
prevent serious injury and possible death.
Electrical warnings- The electrical warning symbol is a
lightning bolt mark enclosed in a triangle. The electrical
warning symbol is used to indicate high voltage locations
and conditions may cause serious injury or death.
Explosion warnings- The explosion warning symbol is
an explosion mark enclosed in a triangle. The explosion
warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or
death if the proper precautions are not observed.
Alternating Current
Refer to instruction manual/booklet.
DANGER
CAUTION
WARNING
ATTENTION

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A01-00055 Rev M
1.0 INTRODUCTION
Thank you for your purchase of the AMETEK Powervar Security II Series
UPM (hereafter referred to as “UPM”). AMETEK Powervar manufactures
two versions of the UPM – a standard version, and a medical version
listed to UL60601-1 and cUL C22.2 No. 60601.1. In addition, all
models are compatible with International electrical distribution systems.
International versions are UL listed (Medical listed to IEC60601-1 and
EN60601) and carry the CE Mark. We’ve prepared this document to help
familiarize you with the functions and controls of this product. If, after
reviewing this manual, you have any questions at all, please feel free to
contact our technical support team by phone [phone]) or email
us at [e-mail].
AMETEK Powervar is a global provider of power management solutions,
headquartered in Waukegan, Illinois, with international sales and
distribution ofces in Swindon, United Kingdom, Toronto, Canada,
Mexico City, Mexico and Germany. All AMETEK Powervar solutions
incorporate a high energy surge diverter, a noise lter and a low
impedance isolation transformer. Together these components prevent
power disturbances from destroying, degrading or disrupting system
operations.
Registering your AMETEK Powervar Product
Please take a few moments to register your product purchase.
Registration is easy and quick via the product registration page found on
our website at [e-mail].

6A01-00055 Rev M
2.0 SAFETY INSTRUCTIONS
IMPORTANT - SAVE THESE INSTRUCTIONS
THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS.
KEEP THIS MANUAL HANDY FOR REFERENCE.
CAUTION
A battery can present a risk of electrical shock. Short-circuit currents
can be extremely high and can create severe burns as well as the risk of
re or explosion from vented gases. Always observe proper precautions.
When replacing batteries, use the same quantity, rating and type of
batteries used by AMETEK Powervar. The batteries used in this UPM
are sealed lead-acid and are maintenance free. Proper disposal of
batteries is required. Refer to your local codes for disposal of batteries.
UPM Rating Quantity and Battery Rating
420 VA 2 X 21W @ 12 VOLT
600 VA 2 X 34W @ 12 VOLT
800 VA 2 X 34W @ 12 VOLT
1100 VA 4 X 34W @ 12 VOLT
1440 VA 4 X 34W @ 12 VOLT
2200 VA 8 X 34W @ 12 VOLT
3000 VA 8 X 34W @ 12 VOLT
CAUTION
• This UPM contains voltages which are potentially hazardous. All
repairs should be performed by qualied service personnel.
• To reduce the risk of re, connect only to a circuit provided with
20 amperes maximum branch circuit over-current protection in
accordance with the National Electric Code, ANSI/NFPA 70.
• The UPM has its own internal energy source (battery). The output
receptacles of the UPM may be live even when the UPM is not
connected to an AC Supply.

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Statement of Intended use
The medical UPMs are intended to protect medical, non-medical
computer equipment and medical devices that need battery backup,
surge protection, voltage regulation and line noise ltering in and around
patient care areas. Safe and continuous operation of the UPM depends
partially on the care taken by users. Please observe the following
precautions. Not following these could result in warranty being voided.
NOTE:
• The UPM is intended for stationary use by itself. If the UPM is
integrated on to a mobile cart, it must be secured to the cart and
tested in the application by the end user.
• This UPM is intended for patient vicinity. AMETEK Powervar
products are not designed for use in any application intended to
support or sustain life.
• Do not use this UPM for life support applications in which a
malfunction or failure of the UPM system could cause failure or
signicantly alter the performance of a life-support device.
• Do not use this UPM near or around ammable gases. Do not use
this UPM within oxygen-enriched atmospheres.
• Do not disassemble the UPM.
• UPM is CLASS 1 equipment.
• Do not attempt to power the UPM from any receptacle except a
properly grounded receptacle that matches the input plug provided
with the UPM.
• Do not place the UPM near water or in environments of excessive
humidity.
• Do not allow liquid or any foreign object to get inside the UPM.
• Do not block air vents on the side of the UPM. Keep a minimum of
3 inches on all sides.
• Do not plug appliances such as hair dryers, fans, heaters, etc. into
the UPM.
• Do not place the UPM under direct sunshine or close to heat
emitting sources (excessively warm temperatures will shorten
battery life).
• This UPM is intended for installation in a temperature controlled,
indoor area free of conductive contaminants.
• The AC power source for the UPM should be conveniently near the
UPM and easily accessible – avoid extension cords or temporary
power strips to power the UPM.

8A01-00055 Rev M
• The total leakage current of the UPM and consumer connected
equipment should not exceed 3.5 mA for non-medical units.
• Not for use in a computer room as dened in the Standard for the
Protection of Electronic Computer/Data Processing Equipment,
ANSI/NFPA 75.
• The socket-outlet shall be installed near the equipment and shall
be easily accessible.
• The battery should be disconnected from the UPM by unplugging
at its quick connectors when maintenance or service work inside
the UPM is necessary and when not consistently connected to the
AC mains power.
• Do not dispose of batteries in a re – batteries may explode.
• Do not open or mutilate batteries. Doing so may release electrolyte
or other toxic substances, which may be harmful to the skin, eyes,
or the environment.
A battery can present a risk of electric shock and high short circuit
current. The following precautions should be observed when working
with batteries:
• Remove watches, rings, or any other metal jewelry or objects
which may make contact with the battery.
• Use tools with insulated handles.
FCC Issues
Attention
This UPM has been tested and found to comply with the limits for a
Class A digital devices (Class B compliance optional), pursuant to Part
15 of the FCC rules. These limits are designed to provide reasonable
protection against harmful interference in both residential and
commercial environments.

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This equipment generates, uses and can radiate radio frequency energy
and if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio and/or television
reception, which can be determined by turning the UPM equipment on
and off, the user is encouraged to try to correct the interference by one
or more of the following measures:
• Relocate the UPM.
• Relocate the load.
This device complies to Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept interference received, including
interference that may cause undesired operation.

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3.0 INSTALLATION
Inspecting the UPM
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and le
a claim for shipping damage:
1. File with the carrier within 15 days of receipt of the equipment;
2. Send a copy of the damage claim within 15 days to your service
representative.
NOTE:
Check the battery recharge date on the shipping carton label. If the
date has passed and the batteries were never recharged, do not
use the UPM. Contact your service representative.

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Quick Start Guide
This unit is shipped with the internal batteries disconnected.
Before starting the UPM, please follow these battery connection instructions.
IMPORTANT:
Wait 15 seconds after inserting the
battery plug(s) before pressing the ON
switch on the UPM front panel.
If you ship the UPM to another location
at a later date, disconnect the battery
plug(s) rst to ensure that safety is
maintained during shipment.
1. Remove UPM from the box
3. Remove UPM front cover and
connect battery connector
2. Plug UPM into the wall
4. Put front cover back on and
remove the yellow warning label
5. Turn UPM on by pressing
ON button for 3 seconds

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Unpacking the UPM
CAUTION
• Unpacking the unit in a low-temperature environment may cause
condensation to occur in and on the unit. Do not install the unit
until the inside and outside of the unit are absolutely dry {hazard of
electric shock}.
• The unit is heavy. Use caution when unpacking and moving the
unit.
Use care when moving and opening the carton. Leave the components
packaged until ready to install.
To unpack the unit and accessories:
1. Open the outer carton and remove the accessories packaged
with the unit.
2. Carefully lift the unit out of the outer carton.
3. Store the carton for future use.
Place the unit in a protected area that has adequate airow and is free of
humidity, ammable gas and corrosion.
NOTE:
Before installation, please read and understand the following
instructions. Carefully examine the carton for damage. Notify
the carrier immediately if damage is observed. Be sure to save
the carton should you ever need to ship the UPM for repair or
maintenance.
This UPM is intended for indoor use only. Although your
UPM is very rugged, its internal components are not
sealed from the environment. The UPM must be installed
in a protected environment away from heat producing
appliances such as furnaces, radiators, and heaters.
Protect the UPM from exposure to dripping or standing
water and high humidity or condensing air conditions.
The location should provide adequate airow around the
UPM. Provide a minimum 3” clearance on all sides for proper ventilation.

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A01-00055 Rev M
Applying Power to the UPM
Connect the power cord to a veried grounded 3 wire receptacle.
Verify that the Site Wiring Fault “SF” is off (120 VAC models only).
Once properly connected and initially checked, turn on the UPM by
pressing and holding the front panel On/Off switch for 3 seconds.
NOTE:
After applying power to the UPM, you must plug the battery enable
plug(s) into the battery enable socket(s) behind the front panel of
the UPM to operate.aaaa
420VA to 1440VA
2200VA to 3000VA

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Operational Tests
Observe the front panel of the UPM. The following table shows system
status behavior.
UPM LED DISPLAY UNIT STATUS
UPM output on
Battery charge status in 20% increments
UPM load status in 20% increments
UPM in battery operation due to improper incoming AC voltage
UPM overloaded
Battery fault or battery disconnected
Unit in buck operation due to high incoming AC voltage
Unit in boost operation due to low incoming AC voltage
Fault
UPM over temperature
UPM Front Panel

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UPM Load and Battery Indicators
UPM display showing normal operation
(Fully charged batteries with 60% load shown)
UPM display showing in battery backup operation
(Batteries 80% charged with 60% load shown)
UPM display showing an overload condition (Batteries
100% charged and greater than 100% load shown)
UPM display showing over-temperature condition
(Batteries 80% charged with 80% load shown)
UPM display showing a bad battery condition
(Inspect or replace battery unit loaded to 60%)
NOTE:
Depending on the charge state of the battery, it is possible
that the battery charge level LEDs may be ashing (this is
normal).
Initial Startup
With the connected equipment powered off, perform an initial test of
the UPM backup function by pressing the Test/Silence button on the
front panel for 5 seconds. During this test, the Battery LED ( ) on the
front panel should briey illuminate. It is also possible to test the backup
function by unplugging the UPM input power cord. If you choose to test
the UPM in this manner, you will note that the UPM will beep every few
seconds while the power cord is unplugged. The Battery LED ( ) will
also illuminate constantly.
Once you have performed an initial test of the UPM backup function,
turn on the connected computer equipment. Verify that the unit is not
overloaded. If the unit is overloaded all load LED’s will be on the fault
LED ( ) will ash, remove the least critical devices from the UPM one
by one until the overload LED is extinguished. With the connected loads
powered up, perform the backup test once again by pressing the Test/

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Silence button or unplugging the UPM. When this nal test is completed,
the UPM will be ready to use.
Reference the below UPM fault code chart to identify the status of the UPM.
UPM Status Code Denition
IF Inverter fault
BE Back-Feed fault
HL Unit is off due to a high line
LL Unit is off due to a low line
DB Unit is off due to a low battery
FF Fan fault
SF Site wiring fault
NOTE:
• If the UPM is on continuously, it will perform an auto battery test
every six days.
• If you are utilizing MopUPS Pro software, you can congure the
system to automatically self-test periodically.
• The UPM is shipped with a charged battery, but some discharge
naturally occurs during storage and shipment. You may use the
UPM immediately, but you should realize that backup time may be
less than the stated rating until the UPM battery has had at least
six hours to charge.
• AMETEK Powervar recommends that you do not plug laser
printers into the UPM. Laser printers are known to draw large
amounts of current when the fuser/heater assembly is energized.
Laser printers can easily overload the UPM or create a low voltage
condition that can interfere with the operation of the Voltage
Manager circuit.

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4.0 OPERATION
On/Off Button
The On/Off button is a dual function control:
• When the UPM is off and AC power is present to the UPM input,
pressing the On/Off button for more than 2 seconds will turn the
UPM output on.
• If battery is connected, pressing the On/Off switch for 2 seconds
or more will “cold-start” the UPM on its internal battery with no
incoming AC present.
• When the UPM is on, pressing the On/Off button for more than 2
seconds will turn off the UPM output power.
Test/Silence Button
The Test/Silence button is a dual function control:
• Pressing the Test/Silence button when AC power is present and
the UPM is operating causes the UPM to enter a self test mode in
which it tests both battery and inverter for a few seconds before
returning to the AC supply. We recommend you close all open les
before initiating self-test.
• When AC power fails, the UPM warns you with an audible alarm.
The Test/Silence button is used to silence the alarm. When battery
power begins to run low, the audible alarm will automatically return
and beep at a faster rate.
Load Monitor
The Load Monitor is a six-segment LED display that shows the current
load percentage. The rst 5 LED’s each indicate approximately 20%
load, with the 6th red LED showing the UPM is overloaded.
Battery Charge Monitor
The Battery Charge Monitor is a ve-segment LED display that shows
the charge capacity of the internal battery from zero to 100%. Each LED
indicates approximately 20% of full charge.

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Site Wiring Fault Indicator – (120 VAC models only)
The SF symbol will be displayed on the front panel of the UPM if it is
connected to an improperly wired AC receptacle. This is to indicate a
missing safety ground wire or a reversal in phase and neutral wiring. If
the “SF” is displayed on the front panel you should contact a qualied
electrician immediately.
NOTE:
Do not operate the UPM if the Site Wiring Fault LED is illuminated.
When lit, the LED is indicating a wiring condition, which may
represent a hazard of re or electrocution. In addition, improper
wiring may create reliability problems for both the UPM and the
connected system. Never use a 3-blade to 2-blade adapter
(often called a “cheater”) to power UPM. These devices remove
the safety ground connection to the UPM and will cause the Site
Wiring Fault LED to illuminate.
SPECIAL FEATURES AND OPTIONS
The back panel of the Security II UPM offers special features that can be
used to meet unique requirements such as: automated safe shutdown of
protected computers, remote status monitoring, service diagnostics, load
shedding, and sequenced start up.
The sections below offer software options and other resources you may
nd helpful for managing your connected loads. TOPIC: Automated safe
shutdown of protected systems when AC outages last longer than UPM
battery capacity.
SCENARIO A: Shutdown one computer located within 6 feet of the UPM:
• Use the USB Communications port, a USB cable (not provided),
download and install the software MopUPS Professional on the
computer you want to shutdown and mange. This link will get you
to information on the features of the software, and will provide
additional links to the User Guide and install packages for both

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Windows and Linux, http://connectivity.powervar.com/products/
mopups-pro/
SCENARIO B: Shutdown more than one computer sharing the UPM
output power, or in applications where any computers are more than 6
feet from the UPM.
• Purchase the optional ManageUPS Net adapter (SNMP/WEB card,
PN: AM-P1-R2), install it in the Extended Communications Slot
of the UPM and connect it to the TCP/IP LAN that the computers
are connected to. Information & User Guide for ManageUPS Net
Adapter can be found at this link: http://connectivity.powervar.com/
products/manageups.asp
• Purchase a license(s) for the software MopUPS NSA (Network
Shutdown Agent), download NSA and install it on each computer
that you want to shutdown. User Guide and Install Packages for
NSA can be found at this link: http://connectivity.powervar.com/
products/mopups-nsa/
• Use the Network Shutdown Controller menu in the WEB interface
of the ManageUPS Net Adapter to congure power events and
delays you want to trigger NSA to initiate shut down on each host
OS.
SCENARIO C: Automatic shutdown of one or more computers powered
by the UPM, based some event other than AC power failure i.e.
environment over temperature or other external event.
• Use the same options and method described above for Scenario
B, but choose the ManageUPS Net adapter with environmental
sensor included. (PN: AME-P1-R2). http://connectivity.powervar.
com/products/manageups-pe/
SCENARIO D: Automatic shutdown of legacy or proprietary engineered
system designed to interface with UPM status information presented as
relay contact closures or active High/Low 12V signals.

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• If your system is compatible with “simulated relay contact” or
designed for active high/iow 12VDC signals, use the DB9 Port
on UPM back panel. This port provides access to basic-signal
interfaces for use with some industrial control systems or with
legacy and open source UPM monitoring software to trigger
automated computer shutdown on low battery conditions.
The table below is a pin map to the various signals available on the
DB9 port.
DB-9 Denition for UPM
Pin Description
1 Low Batt - RS232 Level
2 RS232 RX
3RS232 TX
4 Inverter Shutdown during AC Fail
5 Ground
6 AC Fail - RS232 Level
7 AC Fail - Simulated NO Contact (programmable)
8 Low Batt - Simulated NO Contact (programmable)
9 Simulated Contact Ground
REMOTE MONITORING AND ALARM NOTIFICATIONS VIA IT
NETWORK OR BUILDING MANAGEMENT SYSTEMS
SCENARIO A: Monitor UPM Health and Power Quality via existing
SNMP monitoring system.
• Purchase the optional ManageUPS Net adapter (SNMP/WEB card,
PN: AM-P1-R2), install it in the Extended Communications Slot of
the UPM and connect it to the TCP/IP LAN that the computers are
connected to.
Congure the embedded email client in the adapter to access
an SMTP server on your enterprise network and send alarm
notications to email recipients.
Information & User Guide for ManageUPS Net Adapter can be found at
this link: http://connectivity.powervar.com/products/manageups/