Eaton 5P 1500 RT User manual

ENGLISH
5P 1500 RT
5P 2200 RT
5P 2200
5P 3000 RT
5P 3000
Installation
and user manual
Copyright © 2012 EATON
All rights reserved.
Service and support:
Call your local service representative
614-03898-00_EN

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Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
Important instructions that must always be followed.
Do not discard the UPS or the UPS batteries in the trash.
This product contains sealed lead acid batteries and must be disposed as it's explain in this manual.
For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE)
in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Information, advice, help.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual contains important instructions
that should be followed during installation and maintenance of the UPS and batteries.
The 5P models that are covered in this manual are intended for installation in an environment
within 0 to 40°C, free of conductive contaminant.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules.These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment.This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.
Certication Standards
UPS directives: UL 1778 4pth edition (UL listed).
Performance: IEC 62040-3: 2001.p
Radiated emission: FCC CFR 47 part 15 subpart B, Class A.p
Surges withstand ability: IEEE ANSI C62.41 Category A2 (UL Listed).p

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Safety of Persons
The system has its own power source (the battery). Consequently, the power outlets may be energizedp
even if the systems is disconnected from the AC power source.
Dangerous voltage levels are present within the system. It should be opened exclusively by qualied p
service personnel.
The system must be properly grounded.p
The battery supplied with the system contains small amounts of toxic materials.p
To avoid accidents, the directives listed below must be observed:
- servicing of batteries should be performed or supervised by personnel knowledgeable about betteries
and the required precautions.
- when replacing batteries, replace with the same type and number of batteries or battery packs.
- do not dispose of batteries in a re. The batteries may explode.
- batteries constitute a danger (electrical shock, burns).The short-circuit current may be very high.
Precautions must be taken for all handling:
Wear rubber gloves and boots.p
Do not lay tools or metal parts on top of batteries.p
Disconnect charging source prior to connecting or disconnecting battery terminals.p
Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground.p
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can
be reduced if such grounds are removed during installation and maintenance (applicable to equipment
and remote battery supplies not having a grounded supply circuit).
Product Safety
The UPS connection instructions and operation described in the manual must be followed inp
the indicated order.
A protection circuit breaker must be installed upstream and be easily accessible.p
The system can be disconnected from the AC power source by opening this circuit breaker.
Check that the indications on the rating plate correspond to your AC powered system and top
the actual electrical consumption of all the equipment to be connected to the system.
For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shallp
be easily accessible
Never install the system near liquids or in an excessively damp environment.p
Never let a foreign body penetrate inside the system.p
Never block the ventilation grates of the system.p
Never expose the system to direct sunlight or source of heat.p
If the system must be stored prior to installation, storage must be in a dry place.p
The admissible storage temperature range is -15 ºC to +50 ºC.p
Special Precautions
All handling operations will require at least two people (unpacking, installation in rack system).p
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must bep
energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature
less than 25 °C).This charges the battery, thus avoiding possible irreversible damage.
During the replacement of the Battery Module, it is imperative to use the same type and number ofp
element as the original Battery Module provided with the UPS to maintain an identical level of
performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.

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Contents
1. Introduction....................................................................................... 6
1.1 Environmental protection.................................................................................................6
2. Presentation ...................................................................................... 7
2.1 Standard installations.......................................................................................................7
2.2 Rear Panels......................................................................................................................8
2.3 Control panel ...................................................................................................................9
2.4 LCD description ............................................................................................................. 10
2.5 Display functions ........................................................................................................... 11
2.6 User settings ................................................................................................................. 11
3. Installation ...................................................................................... 13
3.1 Unpacking and contents check......................................................................................13
3.2 Battery module connection............................................................................................14
3.3 Tower installation ........................................................................................................... 15
3.4 Rack installation (RT only).............................................................................................. 15
3.5 Communication ports .................................................................................................... 16
3.6 Connection with a FlexPDU (Power Distribution Unit) module (optional) ...................... 17
3.7 Connection with a HotSwap MBP module (optional) .................................................... 17
3.8 UPS connection without a FlexPDU or HotSwap MBP module ....................................18
4. Operation......................................................................................... 19
4.1 Start-up and Normal operation.......................................................................................19
4.2 Starting the UPS on Battery...........................................................................................19
4.3 UPS Shutdown .............................................................................................................. 19
4.4 Operation on Battery Power .......................................................................................... 19
4.5 Return of AC Input Power..............................................................................................20
4.6 UPS remote control functions .......................................................................................20
5. Maintenance.................................................................................... 21
5.1 Troubleshooting .............................................................................................................21
5.2 Battery-module replacement .........................................................................................22
5.3 Maintenance on a UPS equipped with the HotSwap MBP module ..............................23
6. Appendices...................................................................................... 24
6.1 Technicalspecications .................................................................................................24
6.2 Glossary.........................................................................................................................25

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1. Introduction
Thank you for selecting an EATON product to protect your electrical equipment.
The 5P range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features
of your UPS (Uninterruptible Power System).
Before installing your 5P, please read the booklet presenting the safety instructions.
Then follow the indications in this manual.
To discover the entire range of EATON products and the options available for the 5P range,
we invite you to visit our web site at www.eaton.com/powerquality or contact your EATON representative.
1.1 Environmental protection
EATON has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
The cardboard we use comprises over 50% of recycled cardboard.p
Sacks and bags are made of polyethylene.p
Packing materials are recyclable and bear the appropriate identication symbol p
01
PET
Materials Abbreviations Number in
the symbols
Polyethylene terephthalat PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06
Follow all local regulations for the disposal of packing materials.
End of life
EATON will process products at the end of their service life in compliance with local regulations.
EATON works with companies in charge of collecting and eliminating our products at the end of
their service life.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing center for electrical and
electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations
concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
01
PET

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2. Presentation
2.1 Standard installations
Tower installation
D
W
H
Rack installation
D
H
W
Description Weights
(lb/kg)
Dimensions (inch/mm)
D x W x H
5P 1500 RT 58.60 / 26.60 20.6 x 17.4 x 3.4 / 522 x 441.2 x 86.2
5P 2200 RT 60.20 / 27.30
5P 2200
5P 3000 RT 81.10 / 36.80 25.5 x 17.4 x 3.4 / 647 x 441.2 x 86.2
5P 3000

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2. Presentation
2.2 Rear panels
5P 1500
8a
8b
5P 2200
8a
8b
5P 3000
11
8a
8b
1USB communication port
2RS232 communication port
3Not used, connector for automatic
recognition of an additional battery
module
4Slot for optional communication card
5Connector for ROO (remote ON/OFF)
or RPO (Remote Power OFF) control
730A outlet (L5-30R) for connection of
equipment (for 5P 3000 only)
8a Group 1: 2 programmable outlets for
connection of equipment
8b Group 2: 2 programmable outlets for
connection of equipment
9Primary Group: outlets for
connection of critical equipment
10 Attached 8 ft. input power cord for
AC-power source
5-15P for 1000 / 1500
5-20P for 2200
L5-30P for 3000
11 LED indicating site wiring fault (SWF)
alarm

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2. Presentation
2.3 Control panel
The UPS has a ve-button graphical LCD. It provides useful information about the UPS itself, load status,
events, measurements and settings.
Power On
Indicator (green)
On battery
Indicator (yellow)
Alarm
Indicator (red)
Normal mode
100%
17min
100%
2.7kW
3kVA
Efficiency: ~98%
Escape Up Down Enter On/Off
button
The following table shows the indicator status and description:
Indicator Status Description
Green On The UPS is operating normally.
Yellow On The UPS is on battery mode.
Red
On The UPS has an active alarm or fault. See trouble-
shooting on page 21 for additional information.

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2. Presentation
2.4 LCD description
After 5 minutes of inactivity, the LCD displays the screen saver.
The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen.
Operation status
Load/equipment status
Normal mode
100%
17min
100%
2.7kW
3kVA
Efficiency: ~98%
Battery status
Efficiency and load group information
The following table describes the status information provided by the UPS
Note: If other indicator appears, see troubleshooting on page 21 for additional information.
Operation status Possible cause Action
Standby mode The UPS is OFF, waiting for start-up
command from user
Equipment is not powered until
button is pressed.
Normal mode The UPS is operating normally. The UPS is powering and protecting
the equipment.
In AVR mode
No beep
The UPS is operating normally but
the utility voltage is outside normal
mode thresholds.
The UPS is powering the
equipment through a Automatic
Voltage Regulation device.
The equipment is still normally
protected.
On Battery
Battery LED is on
1 beep every 10 seconds
A utility failure has occured and
the UPS is in Battery mode.
The UPS is powering the equipment
with the battery power.
Prepare your equipment for
shutdown.
End of backup time
1 beep every 3 seconds
The UPS is in battery mode and
the battery is running low.
This warning is approximate, and
the actual time to shutdown may
vary siginificantly.
Depending on the UPS Load
and number of Extended Battery
modules (EBMs), the "Battery Low"
warning may occur before the
battery reaches 20 % capacity.

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2.5 Display functions
Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll
through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel
or return to the previous menu.
Menu map for Display Functions.
Main menu Submenu Display information or Menu function
Measurements Load W VA / Load A pf / Output V Hz / Input V Hz /
Battery V min / Efficiency / Power usage
Control Load Segments Group 1: ON / OFF
Group 2: ON / OFF
These commands overrule user settings for load segments.
Start battery test Starts a manual battery test
Reset fault state Clears active fault (UPS restart required)
Restore factory settings Returns all settings to original values
Reset power usage Clears power usage measurements
Settings Local settings Sets product general parameters
Input / output settings Sets Input and output parameters
ON / OFF settings Sets ON / OFF conditions
Battery settings Sets battery configuration
Fault log Displays event log or alarms
Identification UPS Type / Part Number / Serial Number / Firmware release /
Com card address
2.6 User settings
The following table displays the options that can be changed by the user.
Description Available settings Default settings
Local settings
Language [English] [French] [German] [Italian]
[Portuguese] [Spanish] [Russian]
Menus, status, notices and alarms,
UPS fault, Event Log data and
settings are in all supported lan-
guages.
English
User selectable when UPS is
powered for the first time.
LCD settings Authorizes to modify LCD screen
brightness and contrast to be
adapted to room light conditions.
Audible alarm [Yes] [No]
Authorizes to enable or disable
the buzzer if an alarm occurs.
Yes
In/Out settings
Output voltage [100 V] [120 V] [125 V] User selectable when UPS is
powered for the first time.
Input thresholds [Normal mode] [Extended mode]
Extended mode authorizes lower
input voltage (70 V) without
transferring to battery.
This can be used if the load can
withstand low voltage supply.
Normal mode
Sensitivity [High] [Low]
High: for sensitive equipment,
UPS will easily transfer to battery
when utility conditions are becoming
bad.
Low: for equipment that can
withstand bad utility conditions,
in that case, the UPS will not transfer
to battery.
High
Load segments -
Auto start delay
[No Delay] [1 s] [2 s]…[65354 s]
The equipment are powered on
with the specified delay relative
to the primary group.
Group 1: 3 s
Group 2: 6 s
2. Presentation

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2. Presentation
Description Available settings Default settings
In/Out settings
Load segments -
Auto shutdown
delay
[Disable] [0s] [1 s] [2 s]…[65354 s]
During a power outage,
authorizes UPS to turn off power to
equipment connected to Group 1
and/or Group 2 outlets.
This feature allows the shedding of
non-critical loads in order to conserve
battery power for critical loads
connected to the Primary group.
Group 1: Disable
Group 2: Disable
Overload
prealarm
[10 %] [15 %] [20 %] ... [100 %] [105 %]
Sets critical percentage of load where
alarm overload alarm occurs.
[105 %]
ON/OFF settings
Cold start [Disable] [Enable]
Authorizes the product to start on
battery power.
Enable
Forced reboot [Disable] [Enable]
If mains recover during a shutdown
sequence:
If set to Enable, shutdown sequence
will complete and wait 10 seconds
prior to restart,
If set to Disable, shutdown sequence
will not complete and restart will
occur immediately.
Enable
Auto restart [Disable] [Enable]
Authorizes the product to restart
automatically when mains recovers
after a complete battery discharge.
Enable
Energy saving [Disable] [Enable]
If Enable, UPS will shutdown after
5 min. of back-up time, if no load is
detected on the output.
Disable
Sleep mode [Disable] [Enable]
If disable, LCD and communication
will turn OFF immediately after UPS
is OFF.
If enable, LCD and communication
stays ON 1h30 min after UPS is OFF.
Disable
Remote command [Disable] [Enable]
If enable, shutdown or restart
commands from software are
authorised.
Enable
Battery settings
Automatic battery
test
[No test] [Every day] [Every week]
[Every month]
Available only if battery charge mode
is set to constant charge.
Every week
(in constant charge)
otherwise following ABM
Low battery
warning
[1 %] [2 %] ... [100 %]
The alarm triggers when the set
percentage of battery capacity is
reached during a back-up time.
20 %
Restart battery
level
[1 %] [2 %] ... [100 %]
If set, automatic restart will occur
only when percentage of battery
charge is reached.
0 %
Battery charge
mode
[ABM cycling] [Constant charge] ABM cycling
Deep discharge
protection
[Yes] [No]
If set to Yes, the UPS automatically
prevents battery from deep discharge
by adapting end of back-up time
voltage threshold.
Yes

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3. Installation
3.1 Unpacking and contents check
14
15
23
24
22
18 19
21
20
16 17
14 5P
15 Front panel parts
16 RS232 communication cable
17 USB communication cable
18 Software CD-ROM
19 Manual CD-ROM
20 Safety instructions
21 Quick start
22 Mounting kit for 19-inch bays (RT only)
23 2 supports for the upright position
24 NMC communication card (optional)
Packing materials must be disposed of in compliance with all local regulations concerning waste.
Recycling symbols are printed on the packing materials to facilitate sorting.

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3. Installation
3.2 Battery module connection
Caution: Before starting the UPS, please connect the internal battery.
Note: A small amount of arcing may occur when connecting the batteries.
This is normal and does not damage the UPS or present any safety concern.
A
C
B
AConnect the battery module
(never pull on the wires).
BAttach the left-hand side of the front
panel by sliding it then by locking
the push button.
CAttach the center panel.

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3. Installation
3.3 Tower installation
3.4 Rack installation (RT only)
Follow steps 1 to 4 for module mounting on the rails.
1
1
3
4
4
3
2
The rails and necessary hardware are supplied by EATON.

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3. Installation
3.5 Communication ports
Connection of RS232 or USB communication port (optional)
The RS232 and USB communication ports cannot operate simultaneously.
16
17
1. Connect the RS232 16 or USB
17 communication cable to
the serial or USB port on
the computer equipment.
2. Connect the other end of the
communication cable 16 or
17 to the USB 1or RS232 2
communication port on
the UPS.
The UPS can now communicate
with EATON power management
software.
Installation of the communication cards (optional, standard on the Netpack versions)
It is not necessary to shutdown
the UPS before installing
a communication card.
1. Remove the slot cover 4
secured by screws.
2. Insert the communication
card in the slot.
3. Secure the card cover with
the 2 screws.
Characteristics of the contact communication port (optional) Pins 1, 3, 4, 5, 6, 10: not usedp
Pin 2: common (user)p
Pin 7: low batteryp
Pin 8: operation on batteryp
power
Pin 9: UPS ON, equipmentp
supplied
n.o.: normally open contact
When a signal is activated, the contact is closed between the common (pin 2) and the pin
for the corresponding signal.
Contact characteristics (optocoupler)
Voltage: 48 V DC maxp
Current: 25 mA maxp
Power: 1.2 Wp

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3. Installation
3.6 Connection with a FlexPDU (Power Distribution Unit) module (optional)
25 26 27
FlexPDU
5P
1. Connect the UPS powercord 10
to the AC-power source.
2. Connect the input cord of the
FlexPDU module 27 to one of
the UPS outlets 9.
The cable and the connectors are
marked in red.
3. Connect the equipment to the
outlets 25 and 26 on the FlexPDU
module. These outlets differ,
depending on the version of the
FlexPDU module.
3.7 Connection with a HotSwap MBP module (optional)
The HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected
loads (HotSwap function).
UPS ON
OK to switch
Normal
UPS OUT
UPS IN
AC POWER
ByPass
HotSwap MBP
5P
28 29 30 31
34
32 33
1. Connect the input socket 34 on
the HotSwap MBP module to the
AC-power source.
2. Connect the UPS input socket
10 to the "UPS Input" 33 of the
HotSwap MBP module.
This cord and the receptacle are
marked blue.
3. Connect the UPS outlet 7to the
"UPS Output" 32 of the HotSwap
MBP module.
This cord and the outlet are
marked red.
4. Connect the equipment to the
outlets 28 on the HotSwap MBP
module.
These outlets differ, depending on
the version of the HotSwap MBP
module.
Caution: Do not use UPS outlets 8
and 9to supply equipment because
use of switch 31 on the HotSwap
MBP module would cut supply to
the equipment.

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3. Installation
HotSwap MBP module operation
UPS ON
OK to switch
Normal
UPS OUT
ByPass
29 30 31
UPS start-up with the HotSwap MBP module
1. Check that the UPS is correctly connected to the HotSwap MBP module.
2. Set switch 31 to Normal position.
3. Start the UPS by pressing the ON/OFF button on the UPS control panel.
The load is supplied by the UPS.
LED 29 "UPS ON - OK to switch" on the HotSwap MBP module goes ON.
HotSwap MBP module test
1. Set switch 31 to Bypass position and check that the load is still supplied.
2. Set switch 31 back to Normal position.
The HotSwap MBP module has a rotary switch
31 with two positions:
Normal the load is supplied by the UPS,
LED 29 is on.
Bypass the load is supplied directly by the
AC-power source. LED 30 is on.
3.8 UPS connection without a FlexPDU or HotSwap MBP module
Check that the indications on the name plate located on the back of the UPS correspond to the AC-power
source and the true electrical consumption of the total load.
10 98
1. 5P: connect the UPS input plug 10
to the AC-power source.
2. Connect the loads to the UPS.
It is preferable to connect the
critical loads to the ‘Primary’
outlet group shown as 9and
the non-critical loads to either
the Group 1 or Group 2 outlets
shown as 8. Group 1 and
Group 2 outlets can be
programmed to shed loads as
desired. For the 5P 3000
models, connect any high-power
device to the 30 A outlet 7.
3. To program shutdown of outlets
8during operation on battery
power to optimize the available
backup time, please check the
in/out settings.
Note: The UPS charges the battery as soon as it is connected to the AC-power source,
even if button is not pressed.
Once the UPS is connected to the AC-power source, eight hours of charging is required before
the battery can supply the rated backup time.

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4. Operation
4.1 Start-up and Normal operation
To start the UPS:
1. Verify that the UPS power cord is plugged in.
2. The UPS front panel display illuminates and shows EATON logo.
3. Verify that the UPS status screen shows , press to start.
4. Press the button on the UPS front panel for at least 2 seconds.
The UPS front panel display changes status to "UPS starting...".
5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before
continuing. See "Troubleshooting" on page 21.
If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front
panel to view the active alarms. Correct the alarms and restart if necessary.
6. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads
are powered and protected.
The UPS should be in Normal mode.
4.2 Starting the UPS on Battery
Before using this feature, the UPS must have been powered by utility power with output enabled
at least once.
Battery start can be disabled. See the "Cold start" setting in "ON/OFF Settings" on page 12.
To start the UPS on battery:
1. Press the button on the UPS front panel until the UPS front panel display illuminates and shows
a status of "UPS starting...".
The UPS cycles through Standby mode to Battery mode.The indicator illuminates solid.
The UPS supplies power to your equipment.
2. Check the UPS front panel display for active alarms or notices besides the "Battery mode" notice
and notices that indicate missing utility power. Resolve any active alarms before continuing.
See "Troubleshooting" on page 21.
Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart
if necessary.
4.3 UPS Shutdown
To shut down the UPS:
Press the button on the front panel for three seconds.
The UPS starts to beep and shows a status of "UPS shutting OFF...".The UPS then transfers to Standby
mode, and the indicator turns off.
4.4 Operation on Battery Power
Transfer to battery power
The connected devices continue to be supplied by the UPS when AC input power is no longer available.p
The necessary energy is provided by the battery.
Thepand indicator illuminates solid.
The audio alarm beeps every ten seconds.p
The connected devices are supplied by the battery.

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4. Operation
Low-battery warning
Thepand indicator illuminates solid.
The audio alarm beeps every three seconds.p
The remaining battery power is low. Shut down all applications on the connected equipment because
automatic UPS shutdown is imminent.
End of battery backup time
LCD displays "End of backup time".p
All the LEDs go OFF.p
The audio alarms stops.p
4.5 Return of AC Input Power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart
function has been disabled) and the load is supplied again.
4.6 UPS remote control functions
5P offers a choice between two remote control functions.
RPOp: Remote Power Off allow a remote contact to be used to disconnect all the equipment connected
to the UPS. Restarting the UPS requires manual intervention.
ROOp: Remote ON/OFF allows remote action of button to shut down the UPS.
These functions are obtained by opening a contact connected between the appropriate pins of connector 5
on the rear panel of the UPS (see gures below).
5
Remote control connection and test
1. Check that the UPS is OFF and disconnected from the AC input source.
2. Remove connector 5.
3. Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm2(18 AWG)
cable cross-section) between the two pins of connector 5(see diagram).
Contact open: UPS shutdown
Contact closed: UPS start-up (UPS connected to AC power and AC power is available)
Note: The local ON/OFF control using button overrides the remote-control function.
Contact open: UPS shutdown, LED goes ON.
To return to normal operation, deactivate the remote external contact and restart
the UPS by pressing button .
4. Plug connector 5into the back of the UPS.
5. Connect and restart the UPS following the previously described procedures.
6. Activate the external remote shutdown contact to test the function.
Warning:This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.