MG Midget 1979 User manual


DGET
MARK
III
(GAN
6UL)
Driver's
Handbook
Publication Part No. AKM
4386
British
Leyland
Motors
Inc.
500 Wi
llow
Tree Road, Leonia
New
Jersey
07605
©
BRITISH
LEYLAND
UK LI
MITED
197 8
©
BRITISH
LEYLAND
UK LI
MITED
197 8

WARNING
Many
liquids
and
other
substances
used
in
motor
vehicles
are
poisonous
and
should
under
no circumstances be consumed
and
should
so
far
as possible be
~ept
a~ay.
fro~.
open
.wo~n'!S.
These
s~bstan~~~.among
others
incl';lde
~nti-
FOREWORD
This
Handbook
provides an
introduction
to
your
car,
together
with
information
on the care u
11
periodic maintenance required to
combine
trouble-free
motoring
with minimal
running
costs.
Claims
for the replacement
of
parts
under
warranty
must
be submitted to the
supplying
authoriz I
AustinMG
Dealer, or
when
this is
not
possible, to
the
nearest
authorized
Austin
MG
Dal
~
I
"
informing
them
of
the
vendor's
name
and
address. Except in emergency,
warranty
work
huld
always be carried
out
by an
appointed
authorized
Austin
MG
Dealer.
By keeping the
Passport
to Service, signed by the
authorized
Austin
MG
Dealer, or
vendor
in til '
vehicle, you
can
quickly establish the
date
of
purchase
and
provide the necessary details if
adjustm
cnt..
are
required to be carried
out
under
warranty.
Regular
use of the
Passport
to Service
Maintenance
Scheme is
the
best safeguard against th
possibility
of
abnormal
repair
bills at a
later
date.
Failure
to have
your
car
correctly
maintain
ed
could
invalidate
the
terms
of
the
Warranty
and
may result in unsatisfactory
operation
of
the
emission
control
systems.
Safety features
embodied
in the
car
may be
impaired
if
other
than
genuine
parts
are
fitted. In certain
territories, legislation
prohibits
the
fitting
of
parts
not
to the vehicle
manufacturer's
specification.
Owners
purchasing accessories while travelling
abroad
should
ensure
that
the
accessory
and
its
fitted
location
on
the
car
conform
to
mandatory
requirements existing in
their
country
of
origin.
Your
authorized
Austin
MG
Dealer
is provided with the latest
information
concerning speci I
service tools
and
workshop
techniques. This enables
him
to
undertake
your
service
and
repairs in
the
most
efficient
and
economic
manner.
The
operations
carried
out
by
your
authorized
Austin
M
Dealer
will be in
accordance
with
current
recommendations
and
may be subject to revision fron
time to time.
Further details on Service
Parts
will be
found
under
'SERVICE'
on page 75. Please note
that
referenc \
to right- or left-hand in this Handbook
are
made as if viewing the car from the rear.
Specification details set
out
in this
Handbook
apply
to a range of vehicles
and
not
to
any
particula ·
vehicle.
For
the specification
of
any
particular
vehicle owners
should
consult their
authorized
Austin
MG
Dealer.
During
running-in
from
new,
certain
adjustments
vary
from
specification figures detailed. They will
be set to specification by
your
authorized
Austin
MG
Dealer
at the 1,000 Mile
Free
Service
and
should
be
maintained
throughout
your
car's
life.
The
Manufacturers
reserve
the
right
to vary
their
specifications with or
without
notice,
and
at such
times
and
in such
manner
as they
think
fit.
Major
as well as
minor
changes may be involve d jn
accordance
with
the
Manufacturer's
policy
of
constant
product
improvement.
Whilst every effort is
made
to ensure the accuracy
of
the particulars
contained
in this
Handbo
ok,
neither
the
Manufacturer
nor
the
authorized
Austin
MG
Dealer, by
whom
this
Handbook
is supplied,
shall in any circumstances be held liable for
any
inaccuracy or the consequences thereof.
Whilst every effort is
made
to ensure the accuracy
of
the particulars
contained
in this
Handbo
ok,
neither
the
Manufacturer
nor
the
authorized
Austin
MG
Dealer, by
whom
this
Handbook
is supplied,
shall in any circumstances be held liable for
any
inaccuracy or the consequences thereof.
IJo,
Emission Controls
Your
car
is fitted with emission controls
and
devices required by the
United
States Clean
Air
Act.
Please read carefully the
'EMISSION
CONTROL
SYSTEMS'
section
of
the
Handbook
which
contains
information
on
the
emission
control
systems fitted to
your
car
and
recognition of
symptoms
of malfunctions which
could
affect emissions.
It is imperative
that
you familiarize yourself with
the
contents
of
this section,
and
ensure that
the
car
you
have
purchased
will
remain
in compliance with
the
intentions
of
the
above
act.
All
EMISSION
CONTROL
maintenance checks
and
adjustments
should
be
entrusted
to your
authorized
Austin
MG
Dealer.
CONTENTS
INTRODUCTION
TO
THE
CAR
CATALYTIC
CONVERTER
PRECAUTIONS
CONTROLS
INSTRUMENTS
AND
SWITCHES
STARTING
AND
RUNNING
INSTRUCTIONS
LOCKS,
FITTINGS
AND
BODY
SEATS
AND
SEAT
BELTS
HEATING
AND
VENTILATING
CARE
OF
'PHE
CAR
CLEANING
COOLING
SYSTEM
WHEELS
AND
TYR
BRAKES
AND
MAS T R Y IN RS
ELECTRICAL
IGNITION
ENGINE
..
EMISSION
CONTROL
SYST
EMS
-
EXCEPT
CALIFORNIA
- CALIFORNIA
FUEL
SYSTEM
..
TRANSMISSION
STEERING
AND
SUSPENSION
t'U~L
~Y~
·ltM
..
TRANSMISSION
STEERING
AND
SUSPENSION
GENERAL
DATA
SERVICE
..
MAINTENANCE
SUMMARY
LUBRICATION
..
Page
4
5
6
13
17
24
26
27
28
30
33
36
46
48
51
59
67
70
71
67
70
71
72
75
76
83

CATALYTIC CONVERTER
PRECAUTIONS
1. Use unleaded fuel only. This is essential to maintain the efficiency of til
emission control system. Unleaded fuel has the additional advantage that il
minimizes spark plug fouling, thereby giving improved engine performanc '.
2. Have your car maintained in accordance with the Maintenance Summary
outlined in this handbook. A correctly tuned engine minimizes exhaust
emissions and achieves the optimum performance and fuel economy.
3. Do not continue to operate your car if you detect any engine malfunction.
Misfire, or engine run-on may cause unusually high catalytic converter
temperatures. Damage to the catalytic converter 'may occur if any such
engine malfunctions are not rectified immediately.
4. DO
NOT
LEAVE
YOUR
CAR
UNATTENDED
WITH
THE
ENG
INE
RUNNING
AT ANY
TIME
as an unobserved rise in engine temperature
may cause damage to the engine and catalytic converter.
5. The use of a catalytic converter increases exhaust system temperatures. Do
not operate or park your car in areas where combustible materials such as dry
grass or leaves may come in contact with the exhaust system. The exhaust
system could ignite such materials under certain weather conditions.
6. Do not run the engine with a spark plug lead disconnected or a spark pili
removed or use any device that requires an insert into a spark plug hole in
order to generate air pressure (e.g. tyre pump, paint spray attachment, etc.)
as this could also result in catalytic converter damage.
7. Do not push or tow your car to start it. Use jumper cables. Under certaiI
conditions, pushing 'or towing could damage the catalytic converter.
S. The catalytic converter contains a ceramic material. Avoid heavy impact.
on the converter casing.
CONTROLS
CONTROLS
Fig. 1
Pedals
The pedals are arranged in the conventional positions.
(1) (2) (3) The brake pedal operates the dual hydraulic braking system applying the brakes
on all four wheels, and bringing the stop warning lights into operation when the
ignition is switched on.
Hand
brake
The hand brake is of the pull-up lever type, operating mechanically on the rear
(4) wheels only. To release the hand brake pull the lever upwards slightly, depress
the button on the end of the lever and push the lever down.
Gear
lever
The gear positions are indicated on the lever knob. To engage reverse gear mov
-e
(5) the lever to the right in the neutral position as far as possible. Lift the lever
and
move it forward to engage the gear. Synchromesh is provided on first, second,
third, and fourth gears.
The reverse lights operate automatically when reverse is selected with the ignition
switched on.
Fig. 1I
~\\
)1~lffZ=5S
\
Fig. 1

INSTRUMENTS
AND
SWITCHES
IGNITION/STARTER
SWITCH
AND
STEERING
LOCK
Fig.l
Key
number
The key number appears on the key, on the number tag supplied or on a lab "
attached to the windscreen of a new car.
NOTE
THE
KEY NUMBER in your DIARY and in a reference
book
at
HOM
E
and then
REMOVE
THE
LABEL with the key number
FROM
THE
CAR.
Consult your authorized Austin MG Dealer regarding key replacements for th
steering-column lock.
The steering-column lock (4), if used properly, will greatly reduce the possibility
of the car being stolen. ,
Unlocking
To unlock the steering, insert the
keyand
turn it to position
'I'.
If the steering-
wheel has been turned to engage the lock, slight movement of the steering-wh e I
will assist disengagement of the lock plunger. \
With the key in the position marked
'I'
the ignition is switched off and th
steering lock disengaged. The radio may be operated
with
the key in this position.
The key must be in this position when towing the car for recovery.
Ignition
and
To switch on the ignition,
turn
the key to position
'II'.
Further
movement again t
start
spring resistance to position
'III'
operates the starter motor. Release the key
immediately the engine starts.
Locking
To lock the steering, turn the key anti-clockwise to the-position marked"I', pre
the button (5), turn the key to the
'0'
position and withdraw it.
WARNING: The steering lock/ignition/starter switch and its electrical circuits ar
designed to prevent the ignition system and starter from being energized while th
steering lock is engaged. Serious consequences could result from alterations or
substitution of the steering lock/ignition switch or its wiring. In no circumstance
must the ignition switch be separated from the steering lock.
Do not lubricate the steering lock.
Fig. 1
INSTRUMENTS
Fig. 2
Speedometer
In addition to indicating the
road
speed this instrument also records the total
(1 ) distance (3) and the distance travelled for any particular trip (2). To .reset the
trip recorder, press the knob (4)
and
all the counters will return to zero.
Tachometer
This instrument indicates the revolutions per minute of the engine and assists
(5)
the driver to use the most effective engine speed range for maximum performance
in any gear (see page 15).
Coolant
The gauge indicates the temperature of the coolant as it Ieaves the engine cylinder
temperature
head. An important note about temperature is on page 14.
gauge
(6)
Fuel
gauge
When the ignition is switched on the fuel gauge indicates approximately the
(7)
amount
of fuel in the tank. An important note on filling with fuel is given on
pages 13 and 54 or 62.
Fig. 2
1--
~
Do not lubricate the steering lock.
Fig. 2

Instrument
dvvitches
WARNING
LIGHTS
AND
SYSTEMS
Fig. 3
Hazard G
REE
N. The direction indicato r warninglights willflash when the
hazard
warnin
(1) lights are operating.
Ignition
R
ED
.This light serves the dual purpose
of
reminding the driver to switch off th
(3)
ignition and
of
being a no-charge indicator.
Main
beam
B
LUE.
The
light glows when the headlights are switched on with the beams in
(4) the raised position. The light goes
out
when the beams are dipped.
IF
THE
WARNING
LAMP
(5)
GLOWS
AT ANY
TIME
EXCEPT
WHEN
STARTING
OR
WHEN
THE
IGNITION
IS
SWITCHED
ON AND
TH
E
HAND BRAKE IS APPLIED,
THE
CAUSE
MUST
BE INVESTIGATED
IMMEDIATELY.
Unless as a result of your investigation you are satisfied
that
it is safe to proceed,
you should leave the vehicle where it is
and
call for assistance. Even if you are
satisfied
that
it is safe to proceed, the
car
should only be driven in cases of real
emergency,extreme care should be taken and heavy braking avoided. In deciding
whether it is safe to proceed you should cons ider whether you will be infringing
the law.
Braking
system
The hydraulic brake system has two independent circuits.
If
hydraulic pressure
fails in one circuit, the remaining circuit will provide an emergency brake con-
dition on the
other
two wheels
and
allow the
car
to be brought to rest by
brake
pedal appl ication. This would be accompanied by the warning
lamp
(5) glowing
on the instrument panel.
AMBER.
The
warning light will glow when the ignition is switched on and
out
soon
after the engine is running, see 'STARTING AND RUNNINGIN-
STRUCTIONS'.
Direction
G
REE
N. The warning light flashes when the direction indicators are operating,
indicator
Additional warning is also given by the audible 'clicking'
of
the flasher unit.
(1)
Oil
pressure
(2)
Brake
RED
.
The
warning light serves two separate functions. Firstly, if the brak
(5)
system hydraulic pressure fails the lamp glows; secondly, the
lamp
glows as (l
hand
brake
'on' indicator. The warning light will only operate when the ignition
is switched on
-see
NOTE.
Seat
belt
RED.
The
warning light will glow for eight seconds each time the ignition start
(6) switch is operated, irrespective of whether the driver's seat belt is fastened- s
NOTE.
Anti-theft
Acombined ignition and steering lock with warn ing buzzer is fitted to the car.
warning
buzzer
The warning buzzer will sound if the driver's door is opened while the key is
in the lock. The buzzer will not operate if the key is removed from the lock.
When leaving the car unatt nded a
lway:
Set the
hand
brake.
Lock the steering by removing the k yfr n th ignition teering lock.
. Lock the car
door
s and rernov th k y.
Further
information on the seat belt warning system will be found on page 24.
NOTE:
As an automatic check the
'BRAKE'
and
'SEAT
BELT'
warning lamp.
will glow each time the ignition key is turned to position
'III'
(starter
m
o
~
o
r
operating). Consult
your
authorized Austin
MG
Dealer
if any
of
these warrun
lamps fail to glow when the
starter
is operating.
Fig. 3
Fig. 3

Instrument
nd Svvitches
COLUMN
SWITCH
Windscreen
washer
and
wiper
control
Fig. 4
Direction
indicators,
main
beam
and
horn
control
Fig . 4
Direction
The switch operates the indicators only when the ignition is switched on.
indicators
Move the lever to position
'A'
when turning left and to position
'B'
when turnin '
right.
After making a turn the signal is self-cancelled when the steering-wheel is returned
to the straight-ahead position.
The switch lever may be held against spring pressure to select either left or right
indicator and will cancel the indication immediately it is released without mov -
ment of the steering-wheel.
A visual warning of a front
or
.rear bulb failure is given when, after switching on
an indicator, the warning lamp and the serviceable bulb on the affected side giv
acontinuous light.
Headlamp
With the headlamps switched on at the lighting switch, move the lever forward
dipper
('C')
to use the main beams; the warning light willglow (BLUE). Return the lever
to the midway position to dip the beams.
Headlamp
Lift the lever towards the steering-wheel
('D')
to flash the headlamps irrespectiv
flasher
of whether they have been switched on at the lighting switch or not.
Horns
Press the end of the lever
('E')
inwards to sound the horns.
Fig. 4
Windscreen
Press the end of the lever inwards
('F')
to operate the washer jets.
washer
In cold weather the washer reservoir should be filled with a mixture of water
and a recommended washer solvent to prevent the water freezing.
To avoid possible damage to paintwork do not use radiator anti-freeze in the
windscreen washer.
Windscreen
Move the lever upwards
('G')
and then release it to obtain a single wipe. The
wiper
lever will return to the 'off' position and the blades will park automatically at
the completion of the wipe.
To operate the wipers at normal speed move the lever down to the first position
('H')
and to the second position
('J')
when a higher wiping speed is required.
NOTE:
Neither the windscreen wiper nor the washer can operate until the
ignition has been switched on.
S~
.
-
_

Instrument
s and Svvitches
SWITCHES
Fig. 5
Lighting
Press the lower end of the switch rocker to the first position
tc
operate the parkin
(1)
and
tail lamps
and
to the second position to operate the headlamps. The marking
on the switch is illuminated when the panel lamps are switched on.
Panel
lamps
The panel lights will function only when the side lamps are switched on. Turnin
(2) the switch
knob
clockwise switches on the panel lights; further clockwise move-
ment of the
knob
increases the light brilliance.
Hazard
To use the direction indicators as ahazard warning to other
road
users, press the
warning
lower end of the switch rocker, when all the direction indicators
and
their warnin T
(3) lights will operate together, irrespective of whether the ignition is on or off. Th
green illumination light on the face of the switch glows when the panel lights ar
switched on.
Return
the switch to the off position to cancel the warning.
Blower
switch
For
operating instructions see
'HEATING
AND
VENTILATING'.
and
heater
controls
(4)
Cigar-lighter
To operate, press the
knob
inwards and release. When the element has becom
(5) sufficiently heated the lighter will be partially ejected,
and
may be withdrawn
for use. The rim of the cigar-lighter is illuminated when the panel lights ar
switched on.
Courtesy
light
The courtesy light is controlled by a switch in the light
and
by a switch fitted t
(6) each
door
pillar. With the doors closed the light may be switched on by slidinu
the switch towards the steering column. Opening either
door
will switch on the
light,
and
closing the
door
will extinguish the light.
Fig. 5
Fig. 5
STARTING
AND
RUNNING
INSTRUCTIONS
The following instructions are a guide for starting, running
and
loading the car,
and
include notes on the use of the controls
and
the indications of the instruments..
Running
in
The treatment given to a new car will have an important bearing on its subsequent
life,
and
engine speeds during this early period must be limited. The following
instructions should be strictly adhered to.
During
the first 500 miles (800 km):
DO
NOT
exceed 45 m.p.h. (72 km/h).
DO
NOT
operate at full throttle in any gear.
DO
NOT
allow the engine to
labour
in any gear.
Exhaust
1. The catalytic converter contains ceramic material. Avoid heavy impacts on
catalytic
the converter casing.
converter
2. Use unleaded fuel only (91 octane). The use of leaded fuel will seriously impair
the efficiency of the emission control system.
3. The reaction in the catalytic converter increases exhaust system temperatures.
Care
must
be taken to avoid exhaust system contact with easily combustible
materials such as dry grass.
4. If the engine misfires, the cause mu tb immediately rectified to prevent
catalytic converter damage.
5. The use
of
any device which require an in rt into a
spark
plug hole in
order
to generate an air pressure, i.e. tyre pump or paint spray attachment, could
also result in catalytic converter
dam
age. .
Choice
of
fuel
The engine has been designed to operate only on unleaded fuel. It is essential
that
unleaded fuel is used otherwise serious damage can be caused in the catalytic
converter.
Filling
with
The
filler neck of the fuel
tank
is designed to accept fuel dispenser nozzles
of
the
fuel
type specified only for unleaded fuel.
The
dispenser nozzle
must
be inserted into
the filler neck sufficiently to open the
trap
door
for fuel to flow into the fuel tank.
Filling
with
The
filler neck of the fuel
tank
is designed to accept fuel dispenser nozzles
of
the
fuel
type specified only for unleaded fuel. The dispenser nozzle
must
be inserted into
the filler neck sufficiently to open the
trap
door
for fuel to flow into the fuel tank.

15 m.p.h. (24 km/h)
25 m.p.h. (40 krn/h)
40 m.p.h. (64 krn/h)
Starting
and Running
Instructions
Starting
Sit in the car, then wear and fasten the seat belts; this applies to both driver and
passenger.
Switch on the ignition and check:
That
the ignition warning light glows.
That
the fuel gauge registers.
Depress the throttle pedal fully and release.
Operate the starter. Do not depress the throttle pedal while the starter is operated.
As soon as the engine is started check:
That
the oil pressure gauge registers.
The ignition warning light has gone out.
Quickly depress and release the throttle pedal to set the automatic choke to its
correct position.
NOTE:
For cars operating in sub-zero temperatures, slowly depress the throttle
pedal until 2,500 revfmin is attained; maintain this speed until the engine reaches
normal operating temperature.
Ignition
The lamp should glow when the ignition is switched on,
and
go
out
and stay out
warning
lamp
at all times while the engine is running above normal idling speed. Failure to do
so indicates a fault in the battery charging system. Check
that
the fan belt is
correctly tensioned before consulting your authorized Austin MG Dealer.
Gear
change
Under normal driving conditions, it is recommended that to maintain the most
speeds
favourable exhaust emissions and fuel economy, the gears are selected at the
following speeds:
1st to 2nd
..
2nd to 3rd . .
3rd to 4th . .
Tachometer
For
normal
road
work, and to obtain the most satisfactory service from you r
engine, select the appropriate gear to maintain engine speeds of between 2,000
and
4,500 revImin.
When maximum acceleration is required upward gear selections should be
made
when the needle reaches the yellow sector (5,500-6,300 rev/min). Prolonged or
excessive use of the highest engine speeds will tend to shorten the life of the
engine. Allowing the engine to pull
hard
at low engine speeds must be avoided
as this also has a detrimental effect on the engine.
The beginning of the red sector (6,300 rev/min) indicates the maximum safe speed
for the engine.
Never allow the needle to enter the red sector.
Wet
brakes
If the car has been washed, driven through water, or over wet roads for prolonged
periods full braking power may not b v ilabl . Dry the brakes by applying the
foot brake lightly several times, while th r i in motion. Keep the hand brake
applied while using high pressure wa hing uipment.
Oil
pressure
warning
lamp
The lamp will glow when the ignition is switched on
and
go out soon after the
engine is running.
Vehicle
loading
Due
consideration must be given to the overa ll weight carried when fully loading
the car. Any loads carried on a luggage rack or downward load from a towing
hitch must also be included in the maximum loading.
Towing
Should it become necessary to tow the car, use the towing eyes provided.
for
recovery
The ignition/steering lock key must be at positions
'I'
or
'II'
and
must
not
be
removed during the tow.
For
tow starting the key must be at position
'II'.
If
the light continues to glow, stop the engine immediately
and
investigate the
cause. Start by checking the oil level.
Starter
Do
not operate the starter for longer than five to six seconds.
If
after areasonable number of attempts the engine should fail to start, switch
off the ignition and investigate the cause. Continued use of the starter when the
Starter
Do not operate the starter for longer
than
five to six seconds.
If after areasonable number of attempts the engine should fail to start, switch
off the ignition and investigate the cause. Continued use of the starter when the
engine will not start not only discharges the battery but may also damage the
starter.
If the starter pinion fails to engage .with the flywheel ring, or fails to disengage
when the engine starts, the starter will emit a high-pitched whine; release the
ignition key immediately. Should the starter pinion become
jammed
in mesh with
the flywheel ring, turn the squared end of the armature spindle with a spanner.
Temperature
Normal operating temperature is reached when the pointer is in the
'N'
sector.
gauge
Overheating may cause serious damage. Investigate any upward change in the
temperature gauge reading immediately. Check coolant level
and
fan belt tension.
Towing The towing weight of 1,3441b (610 kg) is the maximum that is permissible.
When
using
bottom
gear a gradient of up to 1 in 8 can be ascended while towing a
weight not exceeding this figure. It may be necessary to adjust the maximum
towing weight to comply with local conditions and regulations. The recommended
downward load of a trailer or caravan on the towing hitch is 75 lb (34 kg), but
this may be reduced or exceeded at the discretion of the driver. Any load carried
on the luggage rack or downward load from a towing hitch must also be included
;n
thP
TY":llV;1"Y"InJ:Y\ lrv:u-1UHT
"f
th""
"""h..
i£"l"" -
weight not exceeding this figure. It may be necessary to adjust the maximum
towing weight to comply with local conditions and regulations. The recommended
downward load of a trailer or caravan on the towing hitch is 75 lb (34 kg), but
this may be reduced or exceeded at the discretion of the driver. Any load carried
on the luggage rack or downward load from a towing hitch must also be included
in the maximum loading of the vehicle.

ENERGY CONSERVATION
It is essential that owners wishing to achieve the best possible degree of fuel
economy ensure, as a first priority, that their vehicle is tuned to its optimum level
of performance by regular maintenance in accordance with Leyland recom-
mendations.
Apart
from regular maintenance there are a number of areas where deliberate
and conscious actions on the
part
of the owner can achieve further quite marked
improvements. The following are recommended:
•After starting from cold, quickly depress and release the throttle pedal to set
the automatic choke to its correct position.
• Switch off the ignition if the vehicle is expected to be stationary for more than
half a minute.
• Avoid short stop-start journeys.
•Anticipate obstructions, junctions and sharp corners and adjust speed as
necessary. Do not generate unnecessary speed.
•Accelerate gently through the gears.
•Decelerate gently whenever possible and avoid heavy braking.
• Stay in top gear as long as possible without labouring the engine.
•Ensure tyres are correctly inflated.
•Remove any unnecessary weight.
CAUTION: Carburetter piston damper
An incorrectly fitted or lubricated carburetter piston damper can cause a marked
increase in fuel consumption. The cautionary note and instructions on carburetter
damper topping-up given on page 68 of this handbook
MUST
be observed.
LOCKS, FITTINGS
AND
BODY
Keys
Two keys and a duplicate set are provided, the large key for the steering lock/
ignition switch, and the all metal key for the glovebox, the doors and luggage
compartment.
To reduce the possibility of theft, locks are not marked with a number.
NOTE
THE
KEY NUMBERS IMMEDIATELY on taking delivery of the car, see page
6.
Lubrication
To ensure trouble-free operation it is essential that the locks, hinges and catches
are adequately lubricated. -
Locks. Inject a small quantity of thin oil, through the key slots and around the
push-buttons. Do not oil the steering lock.
Hinges. Apply grease or oil to the joints of the hinges.
Bonnet catches. Apply grease to the moving surfaces of the bonnet release
mechanism and oil to the release lever and safety-catch pivot points.
Doors
The
door
key can only be inserted or withdrawn when the key
and
key slot (1)
Fig. 1 are vertical. Forward key movement locks, opposite unlocks. To lock the doors
from inside the car, turn the locking lever (2), downwards.
Cubby
box
To open. Press the button (1) and lower the flap (2).
Fig. 2To lock. Insert the key and turn clockwise.
To unlock.
Turn
the key anti-clockwise.
Fig. 1
I,
"""""
\
~
Fig. 1Fig. 2

Locks,
Fittings
and
Body
Driving
mirrors
Fig. 3External. The mirror head is adjustable from the driving position when the
window is open.
Fig.4
Interior. The mirror stem with anti-dazzle head is designed to break away from
the mounting bracket on impact. The stem may be refitted in the mounting
bracket as follows. Align the stem ball (1) with the bracket cup (2), ensuring
that
the small protrusion (3) on the stem aligns with the indent of the mounting
bracket. Give the stem a smart tap with a soft instrument
to
join the two
components.
Anti-dazzle. To reduce mirror dazzle, pull the lever (4) away from the windscreen.
Bonnet
To raise the bonnet, pull the
knob
(1) located inside the car on the left-hand side
Fig. 6 below the fascia panel.
Press the safety catch (2) under the front of the bonnet
and
raise the bonnet.
When fully raised the support stay will automatically spring into engagement
and the bonnet will be held in the open position.
To close, raise the bonnet slightly, push the catch (3) on the bonnet stay rearward
to release the locking mechanism and lower the bonnet.Apply light pressur
with the palms of the hands at the front corners of the bonnet and press down
quickly; undue force is not necessary and may cause damage. The safety catch
and lock will be eard to engage.
Windows
and
Rotate
the handle (1) on each
door
to open and close the windows. The ventila-
ventilators
tion panels adjacent to each window may be opened after releasing the catch (2).
Fig. 5
Bumpers
Spilling fuel on the bumper may cause temporary local swelling of the rubber.
Remove stains by lightly wiping the whole of the bumper with petrol (gasoline)
or warm water and liquid detergent.
Fig. 3
Luggage
To open , insert the key and
turn
it clockwise,
turn
the handle in an anti-clockwise
compartment
direction
and
fully raise the lid. The support stay will automatically spring into
(boot)
engagement and the lid will be retained in the open position. Opening the
Fig .7 luggage compartment lid automatically switches on the courtesy lamp.
To close, raise the lid slightly, push the catch (1) on the support stay forward
to release the locking mechanism, and lower the lid. Closing the luggage com-
partment lid
automa
tically switches off the courtesy lamp.
Fig. 7
Fig. 7
I~II
If it is imperative that the car b driv n with th luggage com
par
tment lid open,
adverse effects can be minimized by adoptin th following procedure:
1. Close all windows.
2. Open the face vents fully.
3. Set the heater controls to circulate the maximum
amount
of cold or hot air.
4. Switch on the blower
motor
to maximum speed.
5.
Do
not
travel at high speed.
To lock,
turn
the key anti-clockwise and withdraw the key.
WARNING:
Exhaust fumes will b d awn jto the car if it is driven with the
luggage compartment lid open, cau ing a h lth h zard to passengers and driver.
Fig. 6
Fig. 6
3ND242
Fig. 5
Fig. 5
1\\
\
~
/
~H
d,
&\\ /i
1/
Iii
/~
I
3ND242
Fig. 4

Locks,
Fittings
and
Bodv
Dra in po i
nts
The body and doors are provided with drain holes to allow rain-water and
Fig. 8condensation to flow freely from the panels, thus preventing accumulated water
from causing rust and corrosion. It is essential
that
the drain holes are kept
clear
and
are not inadvertently blocked. When painting or applying underseal
to the body underpanels or doors, temporarily seal or mask the drain holes to
prevent the ingress of sealant. Periodically inspect the drain holes and clear any
obstruction using a piece of stiff wire or a suitable tool.
Jacking up beneath the underfloor may deform the drain apertures; always use
the jacking points provided.
Hard
top
Fitting. Lower the hood.
Fiqs.
9
and
10 Position the
hard
top on the car
and
engage the toggle fastener tongues in their
sockets on the windscreen rail. Check
that
the rubber sealing strip is correctly
positioned forward of the rail. Fasten the toggle links
and
lock them with the
securing brackets (inset, Fig. 9).
Fit
the bolts into
both
side-fixing brackets and
tighten them down gently
and
evenly until the
hard
top
seals at
both
sides and
the rear.
Do
not tighten the bolts
hard
down.
Check the width of the gap between the flanges of the side-fixing brackets (
Fig. 10), remove the bolts
and
fit packing washers between the flanges to th
thickness of the gap.
Refit
and
tighten the securing bolts.
Hood
It
is most important that the instructions for raising, lowering, and folding the hood
(Soft
top)
are carried out in the sequence given. Do not apply pressure to the frame-members
other than the header rail; undue force is not necessary and should be avoided.
Do not fold or stow the hood when it is wet or damp.
Fig. 8
5118 4 0
Lowering
(1) Unclip the sun visor and move to one side. Release the press studs on the
windscreen frame and
hood
frame links (Fig. 11).
(2) Release the "hood from the If-fa tening trip and the three fasteners on
each rear quarter panel.
(3) Open the toggle catches on the wind cr en rail (inset, Fig. 11).
(4) Press the header rail rearward to
11
p the hinge links, at the same time
keeping the hood material pull d out t w rd the rear away from the frame
(Fig. 12).
Fig. 12
/ J II
\\
Fig. 11
SIIU
DI
J
((
Fig. 10
Fig. 10
~
;/
I
'
~
----
Q....II
__
-c...
0
~
0
oo
Fig. 9
Fig. 9

Locks,
Fittings
and
Body
(5) Collapse the frame into its stowage position in
the
rear
compa
rtment
and
lay
the
hood
mate
rial on
the
luggage
compartment
lid.
(6)
Fold
the
quarte
r-light inwards, on a line between
the
qua
rter-light
and
back-
light (Fig. 13).
(7)
Fold
the
hood
over the frame into the rear
compartment
(Fig. 14).
(8) Lay the
hood
cover over the
hood
and
secure the
rear
edge with the fasteners
(Fig. 15).
(9)
Arrange
the cover
and
secure it at the sides with
the
fasteners provided at
each
quarter;
secure
the
front
edge to the cockpit rear panel with the four
press
studs (Fig. 15). Reposition the
sun
visors.
Raising
(1) .Remove the
hood
cover
and
open
both
doors.
(2)
Lift
the
hood
over
the
f
rame
and
lay it on the luggage
compartment
lid.
(3)
Unfold
the quarter-lights
and
pull the header rail forward
and
upwards at
the
point
indicated by the label. Ensure
that
the
hood
material
takes
up its
correct position as
the
frame is erected.
(4) Engage the
hood
toggle fastener tongues in their sockets on the windscreen
rail, check
that
the
rubber
sealing strip is correctly positioned forward of
the rail, and fasten the toggle links.
(5) Secure the hood with the fasteners on the
rear
quarte
rs, windscreen side-
posts, and frame hinge links.
(6) Stow the
hood
cover.
Tonneau
cover
Fitting. Lay the cover over the cockpit
and
secure the
rear
edge
and
sides with
the fasteners on the
tonneau
and
quarter-panels.
Extend the cover forward
and
secure
the
front edge to the fasteners on the
fascia panel
top
and
windscreen pillars.
Usage. The centre zip allows the cover to be folded down to give access to the
driving seat or
both
seats.
Fold
the
cover down behind
the
seat
and
secure it
with the fasteners to the heel
board
(see Fig. 16).
The
short
side zips permit th
use of seat belts when the cover is folded down.
Removing. Reverse the fitting procedure.
Fig. 13 Fig. 14 Fig. 15 Fig. 16
Fig. 16

SEATS
AND
SEAT BELTS
SEATS
Fig. 1
Seat
Driving position. Both seats are adjustable and can be moved easily into the
adjustment
most comfortable position. Move the lever (1) located beneath the front of the
seat outwards; hold the lever in this position while the seat position is adjusted.
The locking pin is spring-loaded and will automatically lock the seat in the
required position when the lever is released.
Seat back adjustment. The rake of the back or squab of the seats can also be
adjusted. Ease the body weight from the seat back and move the lever (2) rear-
wards. Release the lever
and
ensure
that
the seat back is fully locked in position;
check by applying back pressure on the seat.
Head
restraint
The vertical position of the head restraint (3) may be adjusted.
To lower, push the head restraint down towards the seat.
To
fasten
Lift the engagement tongue (1) from the stowing device (2)
and
draw
the belt
over the shoulder and across the chest
and
push
it into the locking device (3)
nearest the wearer.
NOTE:
Withdraw the belt from the reel with a steady pull: sudden snatches
should be avoided as these will lock the reel.
To
release
Depress the panel (4) marked
'PRESS'
on the locking device.
To
stow
Allow the belt to retract fully, manually assist the last few inches to retract.
Hoo
k
the engagement tongue (1)
onto
the stowing device (2). To prevent the tongue
sliding down the belt, ensure
that
the slide (5) is close to the tongue when the
belt is stowed on the stowing device,
To raise, place both hands under the restraint pad and lift the head restraint up
away from the seat.
SEAT
BELTS Fig. 2
Warning
The seat belt warning system functions when the ignition/starter switch is opera-
system
ted.
The
'FASTEN
BELTS'
lamp will be switched on for eight seconds each time the
ignition /starter switch is operated. The warning buzzer will sound for eight
seconds if the ignition/starter switch is operated before the driver's seat belt is
fastened.
Testing
Care
of
the
belts
WARNING: This test must be carried out under safe road conditions, i.e. on a
dry, straight paved road, during a period when the road is free from traffic. With
the belts in use, drive the car at 5 m.p.h. (8 km./h.)
and
brake
sharply.
The
automatic locking device should operate
and
lock the belt. It is essential
that
the
driver
and
passenger are sitting in a normal relaxed position when making the
test. The retarding effect of the braking must not be anticipated.
If a belt fails to lock, consult y
our
a
uth
orized Aust
in/MG
Dealer.
No unauthorized alterations or additions to the belts
should
be made. Inspect
the webbing periodically for signs of abrasion, cuts, fraying and general wear;
pay particular attention to the fixing points
and
adjusters.
~ig
•.1
Fig•.1
Wearing
Always wear a belt as a complete lap and diagonal assembly
and
never at any time
wear it loosely, as this reduces its protection. Ensure
that
the belt is lying flat
and
not
twisted. Always stow a seat belt
that
is
not
in use.
Never
attempt
to use a seat belt for more
than
one person, even for small children.
Fig. 2
II
~
Fig. 2
Do not attempt to bleach the belt webbing or re-dye it.
If
the belts become soiled,
sponge with
warm
water using a non-detergent soap
and
allow to dry naturally.
Do not use caustic soap, chemical cleaners or detergents for cleaning. Do not dry
with artificial heat or by direct exposure to the sun.
Renew a seat belt assembly that has withstood the strain of a severe impact.
I
Renew a seat belt assembly that has withstood the strain of a severe impact.

HEATING
AND
VENTILATING
CLEANING
HEATERThe heating and ventilating system is designed to provide fresh air either heated
by the engine cooling system or at outside temperature to the car at floor level
and for demisting and defrosting to the windscreen.
Interior
Carpets: Clean with a semi-stiff brush or a vacuum cleaner,preferably before
washing the outs ide of the car. Occasionally give the carpets a
thor
ough cleaning
with a suitable uph olstery cleaner. Carpets must not be 'dry-cleaned'.
Air
Two doors,located one at each side of the gearbox tunnel, control distribution
distribution
of air between screen and car interior. To supply air to the car, open the doors;
to boost the flow of air to the screen, close the doors.
Plastic faced upholstery: Clean with diluted
uph
olstery cleaner. Spot clean with
upholstery cleaner spread thinly over the surface with a brush or cloth, leave for
five minutes, then wipe over with a damp sponge or cloth.
Controls
Heater
(Fig. 1). A valve controlling the flow of coolant through the heater unit
is fitted on the bulkhead beside the battery. The valve is opened (1) by moving
the lever towards the battery. Moving the lever away from the battery closes (2)
the valve.
Air flow (Fig. 2). The
knob
(1) operates a valve in the air intake and controls the
flow of air to the car interior.
Turn
the
knob
anti-clockwise from the '
OFF
'
position to open the valve, the valve is fully open when the
knob
is turned to
the 'ON' position.
Booster. Press the lower end of the switch rocker (2) to boost the air flow.
Illumination
The markings on the booster switch, the control dial and the position indicator
on the rotary c
ontr
ol knob are illuminated when the panel lamps are switched on.
Body
Regular care of the body finish is necessary if the new appearance of the r
exterior is to be maintained against the effects of air pollution, rain,
and
mud .
Wash the bodywork frequently, using a soft sponge
and
plenty of water con-
taining car shampoo. Large deposits of mud must be softened with water before
using the sponge. Smears should be removed by a second wash in clean water,
and with the sponge if necessary. When dry, clean the surface of the car with
a damp chamois-leather. In addition to the regular maintenance, special attention
is required if the car is driven in extreme condit ions such as sea spray or on
salted roads. In these conditions and with other forms of severe contamination
an add itional washing operation is necessary which should include under-
body hosing. Any damaged areas should be immediately covered with paint and
acomplete repair effected as soon as possible. Before touching-in light scratches
and
abrasions with paint, thoroughly clean the surface. Use petrol/white spirit
(gasoline/hydrocarbon solvent) to remove spots of grease or tar.
Usag
eBy varying the settings of the air flow control, opening or closing the air distri-
bution doors, and utilizing the booster blower, a wide range of settings
can
be
obtained for heating, when the heater valve is open, or for ventilating when the
valve is shut, to suit prevailing conditions.
Bright
trim
Never use an abrasive on stainles , chromium, luminium, or plastic bright parts
and
on no account clean them with m tal poli h. Remove spots of grease or
tar
with petrol/white spirit (gasoline/hydroc rbon lvent)
and
wash frequently with
water containing car shampoo. Wh n th dirt ha been removedpolish with
a clean dry cloth or chamois-leather until bright. Any slight tarnish found on
stainless or plated components which have not received regular attention may be
removed with chrome cleaner. An occa ional application of light mineral oil or
grease will help to preserve the fini h, particularly during winter when salt may
be used on the roads, but these protectives must not be appl ied to plastic finishes.
Fig. 2
rg·~~
IIIIII
I
~
I
I
III
II II
" "
'
'']
1
\\

COOLING
SYSTEM
Expansion The expansion tank (1) and the spill tank (2) collects the coolant displaced by
tank
and cap expansion when the engine is heated to normal running temperature. The
Fig. 1 displaced coolant is.returned to the radiator when the system cools. The cap (3)
on the expansion tank maintains the pressure in the cooling system to 15 lbf/in"
(1·05 kgf/cm") maximum when the engine is running. If the sytem is hot, protect
the hands against escaping steam, turn the cap anti-clockwise until the stop is
felt, wait until all pressure has escaped, then press down and 'turn further until
the cap can be lifted off.
Checking The coolant level must only be checked when the system is cold.' Remove the
expansion
tank
cap to check the coolant level which must be maintained to the
half-full point of the tank.
Draining
To drain the cooling system, stand the car on level ground, remove the expansion
Fig. 1 tank cap (3), and the filler plug (4) from the coolant outlet elbow. Slacken the
hose clip and disconnect the bottom hose (5) at its connection to the radiator.
Remove the drain plug (6) on the cylinder block.
Collect the coolant in a clean container if it is to be used again as cars are filled
with a 50 per cent solution of anti-freeze before they leave the factory.
There is no provision for draining the heater, expansion tank or spill tank.
FiIIing Anti-freeze must be used in the cooling system when freezing conditions are
Fig. 1encountered.
Refit the drain plug (6), re-connect the bottom hose to the radiator, and check all
other hose connections.
Fill the system with coolant through the filler orifice until the level is up to the
bottom of the threads. Refit the filler plug. Top up the expansion tank with
coolant to the half-full point and refit the cap.
Run
the engine until normal operating temperature is reached. Stop the engine,
allow the system to cool, and remove the expansion tank cap. Remove the filler
plug and 'top up to the bottom of the threads and refit the filler plug. Top up
the expansion tank to the half full point and refit the cap.
Fig. 1
Frost
Water expands when it freezes, and if precautions are not taken there is con-
precautions
siderable risk of bursting the radiator, cylinder block, or heater. The heater unit
cannot be drained with the cooling system; it is therefore essential to use anti-
freeze in the cooling system in freezing conditions. '
When freezing conditions are likely to be encountered, have the specific gravity
of the coolant checked by your authorized Austin MG Dealer, and add anti-
freeze to give the required protection.
After the second year the system should be drained and flushed by inserting a
hose in the filling orifice and allowing water to flow through until clean. Ma
sure that the cooling system is water-tight, examine all joints and replace any
defective hose with a new one. Refill with the appropriate anti-freeze solution
and add 0·25 pint
(t
U.S..pint, 0·15 litre) of neat anti-freeze to the expansion
tank.
We recommend owners to use an ethylene glycol based anti-freeze to specification
B.S. 3151/2 or S.A.E. JI034 to protect the cooling system during frosty weather
and reduce corrosion to the minimum.
The correct quantities of anti-freeze for different degrees of frost protection are:
Anti-
'Commences
freeze to freeze Frozen solid
Amount
of
anti-freeze
%°C OF °C OF Pts. U.S. Pts. Litres
25
-13
9 - 26 - 15 2! 31·42
33t
-19
- 2 - 36 - 33 341·84
50
-36
- 33 - 48 - 53 4i 5i 2·7

WHEELS
AND
TYRES
Jacking
up
The jack is designed to lift
one
side of the car at a time. Apply the
hand
b
rake
,
Fig. 1 and block the wheels on the opposite side to that being jacked; use a wood block
jammed tight against the tyre tread.
Remove the plug (1) from the socket in the sill panel
and
insert the
arm
of the
jack into the socket.
Make
certain that the lifting arm is pushed fully into the
socket and
that
the base of the jack is on firm ground. The
jack
should lean slightly
outwards at the top to allow for the radial movement of the car as it is raised.
WARNING. Do not work beneath the vehicle with the lifting jack as the sole
means of support. Place suitable supports under the front side-members or
rear
axle to give adequate support
and
safety while working.
Jack
If
the
jac
k is neglected it may be difficult to use in a roadside emergency. Examine
maintenance
it occasionally, clean off accumulated dust,
and
lightly oil the thread to prevent
the formation of rust.
WHEELS
Preventive
Owners are recommended to check the wheel nuts on pressed-type wheels for
maintenance
tightness each week. Take care
not
to overtighten (torque wrench setting
45lbf
ft
(6·22 kgf m).
Spare
wheel
The spare wheel is stowed in the well of the Iuggage compartment.
Fig. 2Unscrew the clamp plate (1) to release the spare wheel.
When refitting, position the wheel face down in'the well of the luggage compart-
ment
and
retain in position with the clamp plate.
The spare wheel tyre on new cars is inflated above the recommended running
pressure. The pressure must be checked
and
adjusted before use.
Pressed
type
Slacken the four nuts securing the
road
wheel to the
hub;
turn
anti-clockwise to
Removing
and
loosen
and
clockwise to tighten. Raise the car with the
jack
to lift the wheel
refitting clear of the ground
and
remove the nuts.Withdraw the
road
wheel from the
hub.
Fig. 3
When
refitting the
road
wheel locate the wheel on the hub, lightly tighten the
nuts (1) with the wheel nut spanner,
and
lower the jack. Fully tighten the wheel
nuts, tightening
them
diagonally
and
progressively to the correct torque wrench
setting.
If the spare wheel is to be fitted, remove the centre trim (2) from the original
wheel
and
fit it to the wheel in use.
Replace the wheel disc
and
jack
socket plug.
Wire
type
Use the spanner and hammer to slacken
and
tighten the octagonal
hub
nut.
(When
fitted)
Removing
and
Always
jack
up a wheel before using the tools
and
always tighten the
hub
nuts
refitting
fully.
Fig. 4
Hub
nuts are
marked
'LE
FT'
or
'RIGHT'
to show to which side of the car they
must be fitted,
and
also with the word
'UNDO
'
and
an arrow.
Before replacing a wheel wipe all serrations, threads,
and
cones of the wheel
and
hub
and
then lightly coat them with grease. If a forced change is made on the
road, remove, clean, and grease as soon as conv nient.
Maintenance
When
the car is new, after the first long
run
or aft r 50 miles (80 km) of short
runs, jack up the wheels and use th
hamm
r
and
spanner to
make
sure they
are tight.
Fig. 1
\t\1
Fig. 3IIFig. 4
Fig. 2

Wheels
and
'Tyres
TYRES
Tyre
ma
rki
ngs
Max.
load and inflation figures. Tyres are marked with the maximum load and
inflation pressure figures. When fitting replacement tyres ensure that they are
to the same specification
and
marking. The permissible load and tyre pressures
are shown on page 73 of this handbook.
Wear indicator. Tyres fitted as original equipment have wear indicators incor-
porated in their tread pattern. When the tyre tread has worn down until 0·06 in
(1'5 mm) of the tread is remaining the wear indicator
bar
will appear across the
full width of the tread pattern.
Tyre
Tyres, including the spare, must be maintained at the pressures recommended
maintenance
(see 'GENERAL DATA'); check with an accurate tyre gauge at least once a
week,
and
regulate as necessary. Pressures should be checked when the tyres are
cold; do not reduce the pressure in warm tyres where the increase above the
normal pressure is due to temperature. See that the valve caps are screwed down
firmly by hand. The cap prevents the entry of dirt into the valve mechanism and
forms an additional seal on the valve, preventing any leakage if the valve core is
damaged. The spare wheel supplied with new cars is inflated above the recom-
mended running pressure. The pressure must be checked and adjusted before use.
Excessive local distortion can cause the casing of a tyre to fracture and may lead
to premature tyre failure. Tyres should be examined regularly, especially for
cracked walls, exposed cords, etc. Flints and other sharp objects should be
removed from the tyre tread; if neglected, they may work through the cover.
Any oil or grease which may get onto the tyres should be cleaned off by using
fuel sparingly.
Do
not use paraffin (kerosene), which has a detrimental effect on
rubber.
Tubeless tyres Normally a tubeless tyre will not leak as a result of penetration by a nail or other
puncturing object, provided
that
it is left in the tyre. At a convenient time have
the tyre removed for vulcanizing.
If
a small diameter puncture has been made a
temporary repair can be carried out with the tyre manufacturer's plugging kit.
NOTE:
The insertion of a plug to repair apuncture in a tubeless tyre must be
regarded as a temporary measure and a permanent vulcanized repair must be made
as soon as possible; In no circumstances should a plug repair be made to the
side wall of a tyre.
BRAKES
AND
MASTER
CYLI'NDERS
Brake
and
The level of the fluid in the brake master cylinder reservoir is visible through the
clutch
master
plastic reservoir (1); the level must be maintained up to the position marked (2)
cylinder
on the side of the reservoir.
Fig. 1To check the level of the fluid in the clutch master cylinder reservoir (3), remove
the plastic filler cap. The fluid level must be maintained at the
bottom
of the filler
neck.
Use only Lockheed Universal Brake Fluid (Series 329S) or Castro" Girling Brake
Fluid; alternatively, use a brake fluid conforming to F.M.V.S.S. 116
D.O
.T.3
specification with a minimum boiling-point of 260° C (500°F). Before refitting the
filler caps check that the breather holes (indicated by the arrows) in the caps are
clear. The centre disc (4) of the brake reservoir cap may be removed for cleaning.
Brake
pedal
A free movement of tin (3'2 mm) (A), measured at the pedal pad must be
Fig. ·2 maintained on the pedal. To adjust the free movement, slacken the stop light
switch locknut (1) and turn the switch (2) clockwise to decrease or anti-clockwise
to increase the clearance.Tighten the stop light switch locknut.
The instructions gi 'en for
the
temporary repair of tubeless tyres must be dis-
regarded when tubes are fitted. If in any doubt, consult your authorized Austin
regarueu
as
a
tempo
rary
measure
anu
a
permanent
vuicamzeu
repair
must
De
mau
e
as soon as possible. In no circumstances should a plug repair be made to the
side wall of a tyre.
Fig. 1Fig. 2
The instructions gi 'en for
the
temporary repair of tubeless tyres must be dis-
regarded when tubes are fitted. If in any doubt, consult your authorized Austin
MG
Dealer.
Tu bes When repairing tubes, have punctures or injuries vulcanised. Ordinary patches
should only be used for emergencies. Vulcanising is absolutely essential for tubes
manufactured from synthetic rubber.
:
Replacement
Radial-ply tyres are standard equipment and replacements must be of the radial-
ply type.
Wheel
and
tyre
Unbalanced wheel and tyre assemblies may be
responsibl~~
for.
a~n~rm~l
~~
~
Fig. 1Fig. 2

Brakes and
Master
Cylinders
Front
brakes
Ad
just
ment
of the disc brakes to compensate for fric
tion
pad
wear is
automa
tic
Fig. 3
and
manual
adjustment is
therefore
not
required.Before the lining material
(arrowed) has
worn
down to the minimum permissible thickness of
-rlr
in (1·6 mm)
or will have
done
so before the next inspection is due, the brake pads
must
be
renewed. Special equipment is required,
and
new
pads
should be fitted by an
authorized Austin
MG
Dealer.
Rear
brakes
Excessive
brake
pedal travel is an indication
that
the
rear
brake-shoes require
adjusting. The brakes on
both
rear
wheels must be adjusted to regain even and
efficient braking.
Adjusting
Block the
front
wheels, fully release the
hand
brake
and
jack
up each rear wheel
Fig. 4 in turn.
Turn
the adjuster (1) in a clockwise direction (viewed from the centre
of
the car) until the wheel is locked,
then
turn
the adjuster
back
until the wheel
is free to
rotate
without the shoes rubbing. Repeat the adjustment on the other
rear
brake.
Inspecting
Block the front wheels, release the
hand
brake,
and
jack
up each rear wheel in
rear
brake
turn. Remove the
road
wheel
and
slacken off the brake-shoe adjuster fully.
linings
Remove the two countersunk screws (pressed wheels) or the four nuts (wire
wheels)
and
withdraw the brake-drum.
Inspect the linings for wear,
and
clean out the dust from the backplate assembly
and
drum.
Refit the
drum
and
road
wheel
and
adjust the brake-shoes.
Hand
brake
The hand
brake
is
auto
matically adjusted with the rear brakes.
If
there is excessive
movement of the
hand
brake lever, consult
your
autho
rized
Aust
in
MG
Dealer.
Preventive
In addition to the recommended periodical inspection of b
rake
components it
maintenance
is advisable as the
car
ages,
and
as a
precau
tion against the effects of wear
and
deterioration, to
make
amore searching inspection and renew
part
s as necessary.
It is recommended
that:
(1) Disc
brake
pads,
drum
brake linings, hoses,
and
pipes should be examined
at intervals no greater
than
those laid
down
in the Maintenance Summary.
(2)
Under
normal operating conditions
brake
fluid should be changed completely
every 18
months
or 19,000 miles whichever is the sooner.
(3) All fluid seals in the hydraulic system
and
all flexible hoses
should
be renewed
every 3years or 37,500 miles whichever is the sooner. At the same time the
working surface of the piston and of the bores of the master cylinder, wheel
cylinders, and other slave cylinders
shou
ld be examined
and
new parts fitted
where necessary.
Care
must
be
take
n always to observe the following points:
(a) At all times use the recommended brake fluid.
(b)
Neverleave
fluid in unsealed
cont
ainers. It absorbs moisture quickly
and
can
be
dang
erous if used in the braking system in this condition.
(c)
Fluid
drained from the system or used for bleeding is best discarded.
(d)
The
necessity for absolute cleanlines t
hro
ughout cannot be over-
emphasized.
Replacing
brake-shoes
or pads
When
it becomes necessary to renew the brake-shoes or
pads
it is essential that
only genuine shoes or pads, with the correct grade of lining, are used. Always
fit new shoes or pads as complete axle sets, never individually or as a single
wheel set. Serious consequences could result from out-of-balance braking due to
mixing of linings.
Replacement brake-shoes
or
pads
are obtainable from
your
authorized Austin
MG
Dealer.
Fig. 3Fig. 4
1\\
Fig. 3
~/
MGb~r.
II
6'
~\\\I\
Fig. 4

ELECTRICAL
Polarity
The
electrical installation on this car is NEGATIVE
(-)
earth
return
and
the
correct polarity must be maintained at all times. Reversed polarity will per-
manently damage semi-conductor devices in the tachometer, and the radi
transistors (when fitted).
BATTERY
BOOSTING
AND
CHARGING
CAUTION:
The following precautions must be observed to avoid the possibility of
serious damage to the charging system or electrical components of the vehicle.
Battery
Ahigh speed charger may only be used if the battery has been completely
charging
disconnected from the vehicle electrical system. Certain types of maintenance-free
batteries, for example the lead-calcium type, can be damaged by high speed
chargers.
If
in doubt, consult your
autho
rized Austin
MG
Dealer.
rninal voltage of the battery;
d t the positive (
+)
terminal of the
th
nn
When charging the battery in the v
hid
fr m an outside source such as a trickle
charger, ensure
that:
- the charger voltage i th
- the charger positive (+ ) 1 d i
battery;
- the charger negative (- ) lead iconnected to the negative (- ) terminal of the
battery.
Battery
boost
Ahigh speed battery charger must
not
be used as a starting aid.
starting
and
charging
When connecting an additional battery to boost adischarged battery in the
Fig. 2 vehicle, ensure
that:
- the booster battery is of the same nominal voltage as the vehicle battery;
- the interconnecting cables are of sufficient capacity to carry starting curr nt :
- the cables are interconnected one at a time and to the booster battery first ;
- the cables are connected between the battery terminals in the following order:
first, +(positive) to +(positive)
and
then - (negative) to - (negative);
- the engine speed is reduced to 1,000 revfmin or below before disconnecting
the boost battery. The vehicle battery must never be disconnected while the
engine is running.
The electrolyte levels (1) in each cell are visible through the translucent battery
case or may be checked by fully raising the vent cover (2)
and
tilting it to one side.
The electrolyte level in each cell
must
be maintained so
that
the separator plate
(3) are
just
covered. To avoid flooding, the battery must
not
be topped up within
half
an
hour
of it having been charged from any source
other
than
the generating
system fitted to the car.
NOTE:
Do
not
leave the battery in a discharged state for any length of time.
When
not
in regular use have the battery fully charged,
and
every fortnight give
ashort refresher charge to prevent permanent damage to the battery plates.
More
frequent topping-up of the electrolyte levels may be necessary in hot
weather or when long journeys are made.
To top up the levels raise the vent cover
and
pour
distilled water into the
tro
ugh
(4) until all the rectangular filling slots (5) are full
and
the
bottom
of the
tro
ugh
is
just
covered. Press the cover firmly into position; the correct quantity of distilled
water will automatically be distributed to each cell. In extremely cold conditions,
run
the engine immediately after topping-up to mix the electrolyte.
DO
NOT
USE
A NAKED
LIGHT
WHEN
CHECKING
THE
LEVELS and do
not use tap water for topping-up.
Before fitting a radio or any
other
electrical equipment, make certain that it
has the correct polarity for installation in this vehicle.
Battery
The battery must be kept clean
and
dry, and the terminals should be smeared
Fig. 1with petroleum jelly. The vehicle must be level when the electrolyte in the cell
is being checked.
IMPORTANT:
The vent cover must be kept closed at all times, except when
topping-up. The electrolyte will flood if the cover is raised while either trickle-
or fast-charging the battery.
Fast
charging should only be undertaken in extreme
circumstances, and must
not
exceed 40 amps for a maximum period of one hour.
A single-cell' heavy discharge tester cannot be used on this type of battery.On
no occasion should the vent cover be detached from the battery.
UVlrU.KlA1"'l.l: ine
vent
cover
mUST
oe
xept
ciosec
at
all urnes, except wnen
topping-up. The electrolyte will flood if the cover is raised while either trickle-
or fast-charging the battery.
Fast
charging should only be undertaken in extreme
circumstances, and must
not
exceed 40 amps for a maximum period of one hour.
A single-cell' heavy discharge tester cannot be used on this type of battery.On
no occasion should the vent cover be detached from the battery.
Fig. 1
~\
~l
Fig. 2
~-
..
-----..
Table of contents
Other MG Automobile manuals