MIDWEST FASTENERS EAGLE User manual

450 Richard Street • Miamisburg, OH 45342
Phone: [phone] • Fax: [phone]
[phone]
Solid State – Capacitor Discharge
Pin Welding System
Owner’s Manual
9/08

Solid State – Capacitor Discharge
Pin Welding System
Owner’s Manual
• Installation
• Operation
• Maintenance
MIDWEST FASTENERS, INC.
450 Richard Street
Miamisburg, OH 45342
Phone: [phone]
Fax: [phone]
©2008 Midwest Fasteners, Inc. All rights reserved. Printed in U.S.A.

TABLE OF CONTENTS
Warranty...........................................................................................2
Safety Precautions............................................................................3
Eagle Overview................................................................................4
Eagle Installation .............................................................................5
Eagle Welder Setup ..........................................................................6
Eagle Gun Setups.............................................................................6
Controller Adjustment......................................................................8
Making A Test Weld.........................................................................8
Weld Quality ....................................................................................9
Preventive Maintenance .................................................................10
Troubleshooting ............................................................................10
Eagle Welder Specifications ..........................................................13
Eagle Gun Specifications ..............................................................13
Eagle Welder Exploded View & Parts List ...................................14
Eagle Gun Exploded View & Parts List ........................................15
Eagle Electrical Schematic ............................................................16
Eagle PC Board Diagram...............................................................16
GENERAL
INSTALLATION
SETUP & OPERATION
MAINTENANCE,
TROUBLESHOOTING
& SPECIFICATIONS
WARRANTY: All parts used in the assembly of your MIDWEST FASTENERS Eagle Pin Welding System are fully guaranteed for three
(3) years from factory shipment date.
Under this warranty, MIDWEST FASTENERS reserves the right to repair or replace, at its option, defects in material or workmanship
which occur during the warranty period. Notice of any claim for warranty repair must be furnished to MIDWEST FASTENERS within
ten (10) days after the defect is discovered. MIDWEST FASTENERS does not assume liability for shipping, or liability for any labor
or material related to use of this system, unless such costs are expressly authorized in writing by MIDWEST FASTENERS.
MIDWEST FASTENERS, INC. does not warrant defects in welders, parts or accessories resulting from abuse, improper installation
or use, or for reasons beyond its control.
This warranty is valid only when welding pins and/or studs purchased from or approved by MIDWEST FASTENERS.

3 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
• Comply with all electrical, fire and other applicable codes or ordinances
in the installation and use of stud welding systems.
• Remove all combustible or volatile materials from the weld area. Although
weld splatter resulting from stud welding is normally minimal, proper
precautions should be taken when welding near or through combustible
materials to insure that sparks or weld material do not come in contact
with combustible material.
• Recommend wearing of eye protection at all times when welding. Spectacle
type frames with Shade No. 3 absorptive and filter lens and side shields
are suggested. Never look directly at the weld arc without wearing eye
shields. Precautions are especially recommended when welding overhead.
• Recommend use of proper ear protection with all CAPACITOR
DISCHARGE stud welding systems. The stud welding operator and anyone
working within five (5) feet of the stud welding operation should use ear
protection devices, under certain circumstances.
• Use of protective clothing is suggested. Type of clothing will vary as to
application, weld position and stud welding being used; however, in all
cases, it should be fire resistant and sufficient to protect welding operator
from weld splatter and material, especially when welding overhead.
• Keep hands, clothing, etc. away from the weld stud, stud-holder and all
other parts in contact with them during the weld cycle.
• Keep weld cable and connectors in good condition. Inspect periodically
for broken insulation and/or other electrical hazards.
• Do not operate with worn or poorly connected cables. Inspect all cables
often for bare or exposed wires, broken insulation layers and/or loose
connections. Repair all such connections before welding use.
• Do not stand in water or on damp surfaces while welding. Avoid wearing
wet or sweaty clothes. Do not weld in the rain.
WARNING
Use extreme caution when servicing or troubleshooting
any component of this stud welding system.
If possible, turn all power controls “OFF”
and disconnect all electrical cables.
For other suggested precautions, safe practices, etc.
regarding welding, refer to “Safety in Welding and Cutting”,
AWS Z49.11 (1999), American Welding Society.
SAFETY
PRECAUTIONS
EYE
PROTECTION
HEARING
PROTECTION
HIGH VOLTAGE

4 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE OVERVIEW The Eagle is a compact, heavy duty, capacitor discharge pin welder. The weld
energy is stored in capacitors located inside the control unit. The amount of
stored energy can be controlled by rotating the voltage control knob located
on the front panel.
CD weld pins, or studs, used with the Eagle must have a specially designed
projection at the weld end. When the pin is inserted on the weld gun and
placed against the workpiece, and the trigger switch is depressed, the following
occurs:
1. The energy stored in the capacitors travels through the weld cables to
the pin.
2. The rapid rise in current ignites the pin tip and allows a welding arc to
be established between the pin and the workpiece.
3. The arc melts the base of the pin and a portion of the workpiece.
4. The spring pressure from the welding gun forces the pin into the molten
metal created by the arc.
5. The weld cycle ends upon contact of the pin to the workpiece.
6. The welding gun is then removed. Upon removal, the controller will
automatically recharge to the set voltage.
CAUTION
The noise generated by stud welding
may exceed allowable levels
established by O.S.H.A. For this reason
it is recommended that proper ear protection be worn
based on the weld pin type and application.
WARNING
Voltages inside the unit can reach 200 volts D.C.
even if the unit is turned off. All repair work
should be handled by factory trained personnel.
HEARING
PROTECTION
HIGH VOLTAGE

5 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE INSTALLATION
NOTE: All cables should be
laid out straight or in large loops.
Poor welds may result if
welding cables are closely
coiled or stacked up.
Eagle Components
Eagle Cable Connections
Controller
Weld Gun
Controller
CDSW-005-00
Weld Gun
CDWG-201-06T
Ground Cable
CDGC-200-15
Ground
Cable
WELDVOLTAGEMINMAX
VOLTAGE
CONTACT
TRIGGER
CONTROLGUN
GROUND
READY
Follow the process below to properly install your Eagle pin welder.
1. Carefully remove the controller, cables and weld gun from the shipping
packaging.
2. Set the Controller on a clean, dry, sturdy surface near an appropriate
voltage supply and the workpiece.
3. Connect the Ground Cable male cam-lok connector to the controller
receptacle marked “GROUND.”

6 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
4. Attach the Ground Cable firmly to a clean (free from paint, rust, scale,
grease or oil) area on the workpiece.
5. Connect the Gun Cable male cam-lok weld connector to the Eagle
receptacle marked “GUN”.
6. Connect the Gun Cable control connector to the Eagle receptacle marked
“CONTROL”.
7. Plug the Controller Power Cord to appropriate power source.
After installation, two setup phases must be completed before welding can
begin. These phases are:
• EagleWeld Gun Setup, and
• ControllerAdjustment.
Your Eagle gun setup will depend on your application and the particular pin
to be welded. Setting up the gun consists of the following:
1. Locate the pins (or studs) that were shipped for your job and load a pin
into the weld gun.
2. Make sure that the gun “setup” accessories that came with the Eagle
weld gun are adjusted properly and fastened tightly. Illustrations on the
following pages show proper setup for:
• Insulation Pins (Fig. 1)
• Insulation Pins with Collet Protector (Fig. 2)
• Insulation Pins with Internal Stop (Fig. 3)
• Weld Studs (Fig. 4)
NOTE:These components may need to be adjusted, or changed, as your
job requirements change. Also, accessories should be changed as wear
or arcing begins to affect weld quality and performance.
EAGLE SETUP
EAGLE GUN SETUP

Eagle Gun Setup
WELD STUDS
Eagle Gun Setup
INSULATION PINS
WITH INTERNAL STOP
Eagle Gun Setup
INSULATION PINS
WITH COLLET PROTECTOR
Eagle Gun Setup
INSULATION PINS
7 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
(Fig. 1) (Fig. 2)
(Fig. 3) (Fig. 4)
Weld
Pin
Optional Weld Gun Setup for Insulation Pins Longer Than 4"
(NOTE: shown with Internal Stop and Stop Adjuster
used for long pins, rather than “B”-Stop.)
1/8 - 3/16"
Protrusion
1. Seat weld pin firmly against internal stop.
2. Loosen these adjustment screws.
3. Slide the Leg/Foot assembly until weld
pin flange extends 1/8"- 3/16" beyond
foot (or spark shield.)
4. Retighten adjustment screw.
Weld
Pin
1. Seat weld pin firmly against stop.
2. Loosen these adjustment screws.
3. Slide the Leg/Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot (or spark shield.)
4. Retighten adjustment screw.
Adjustable
Leg Foot
1/8"- 3/16" Protrusion
“B”
Collet Spark
Shield
(Optional)
“B”
Stop
Weld
Pin
1. If “B” Stop is used, seat weld pin firmly
against stop.
2. Loosen these adjustment screws.
3. Slide the Leg/Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot (or spark shield.)
4. Retighten adjustment screw.
Adjustable
Leg/Foot
1/8"- 3/16" Protrusion
“B”
Stop
(optional)
“B”
Collet
(inside
Protector)
Collet
Protector Collet Protector
Insert
1. Seat weld pin firmly against “B” stop.
2. Loosen these adjustment screws.
3. Slide the Leg/Foot assembly until
weld stud flange extends 1/8"- 3/16"
beyond foot.
4. Retighten adjustment screw.
1/8"- 3/16" Protrusion
Weld
Stud
Adjustable
Leg FootB
Collet
B
Stop

After verifying that the welding system is installed and your weld gun is
setup properly for your application, the final step is to adjust your stud welding
controller to the proper settings.
1. Turn the controller ON/OFF switch to “ON.” Verify by observing
ON/OFF lamp and READY light illuminated.
2. Using the chart below, you may adjust the “VOLTAGE” control up or
down until the “WELDVOLTAGE” indicator reads the proper setting.
The chart settings shown below are "reference" settings to be used as
starting points. Actual voltage settings may vary depending upon the
conditions or each application and use. The voltages shown also assume
that the following are in use (as described in previous Installation/Setup
sections of this manual.)
A) Straight polarity cable set ups in use (Gun = Negative, Ground = Positive.)
B) Ground connection directly to the part to be welded and connected in
a solid manner, and connected to unit for proper pin/stud style in use.
C) 1/8" protrusion of pin/stud onto work (3/16" for Aluminum) for an equal
amount of spring pressure in the gun.
D) “Silver” gun spring for Mild or Stainless Steel (“Black” for Aluminum
applications).
E) Good, clean accessories and work surface to be welded, with proper
setup of all accessories.
Pin/Stud Type Pin/Stud Dia Pin/Stud Mat’l. Voltage Setting
12 GA Mild Steel 75-85
10 GA or Stainless 85-95
12 GA 110-120
10 GA 120-130
#10 or 3/16" Mild Steel 120-130
1/4" or Stainless 145-155
#8 120-130
#10 or 3/16" 130-140
NOTE: Be sure that proper observation of all safety precautions are
in place before performing the next step.
8 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
CONTROLLER
ADJUSTMENT
&
MAKING A TEST WELD
Aluminum
Aluminum
Insulation Pin
Weld Studs
(Flanged)

9 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
WELD QUALITY
3. Pick up the weld gun and place the pin or stud firmly against the
workpiece (A test workpiece should be material that is similar to the
workpiece to be welded to in actual production.)
4. Depress the weld gun trigger, wait momentarily, and then pull the gun
straight back off the pin.
5. Test the weld integrity (see below.)
•A
GOOD weld is determined by bending the welded pin back and
forth. Failure should occur in the stud shank or workpiece, not in the
weld.
•HOT weld shows excessive splatter in and under weld area — adjust
voltage downward.
•COLD weld shows little or no splatter and may have a void between
the pin and workpiece — adjust voltage upward.
6. Adjust the weld voltage up or down until a satisfactory weld is consistently
achieved.
When weld quality is satisfactory, the Eagle is properly installed and setup.
If you need assistance
with setup, or operation, call
MIDWEST FASTENERS
Technical Support at
[phone]
Monday through Friday
between 8am and 5pm
Eastern time.
Stud Welded Joint Quality (Weld Pins)
GOOD
Even weld
fillet
all around
Excessive splatter
and
thin weld fillet
Little or
no weld
fillet
HOT COLD

10 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
Your MIDWEST FASTENERS welder is designed for long service with
minimal care. Ordinary common sense maintenance will keep it operating
efficiently. The following are a few tips on preventive maintenance.
1. Treat the cables with respect. Avoid sharp bends or kinks which may
break the cables. DO NOT use the cables as a “towline” to drag or lift
the controller. Avoid damaging or straining the cables at connectors
where they enter the gun or controller. Never tie-off or heavily pull on
cables in any way.
2. Unit fan and louvers on the sides of the controller should be free from
obstructions at all times to prevent overheating.
3. Keep the controller and gun clean and dry as well as free of grease,
moisture, dust and dirt. Do not lubricate any part of your Eagle
weld gun.
4. The weld gun is for welding pins and studs only. Do not use the weld
gun as a multipurpose tool (i.e., Hammer—banging pins to test welds
or break studs, Scraper—removing rust, scale or weld splatter, etc.)
When troubleshooting the Eagle, the following precautions must be observed.
1. Controller power must be TURNED OFF and unplugged!
NOTE: Dangerous voltage levels can still be present in the controller—
even after power is disconnected.
2. The use of a volt/ohmmeter is recommended to verify where any voltage
may, or may not, be present.
3. The use of a continuity tester (or trouble shooting light) can be used for
continuity checking (disconnected) cables only.
4. On-board LEDs—color-coded notification lights are located and labeled
on the Eagle front panel. They indicate the following:
READY (red)— unit is charged and ready to weld at voltage as set.
CONTACT (yellow)—gun is in connection with grounded surface and
control unit. All weld cables have continuity.
TRIGGER (green)—gun trigger and trigger cables are in communication
with control unit and have continuity.
A sequence of red, yellow, green should produce a weld of each fastener
placed. If there is an absence of any LED in sequence, consult the chart
on the following pages.
The troubleshooting chart on the following pages can assist in locating and
fixing problems with the Eagle.
PREVENTIVE
MAINTENANCE
HIGH VOLTAGE
TROUBLESHOOTING

11 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
TROUBLESHOOTING CHART
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
1. Welder does not turn on
and will not weld.
2. Circuit Breaker trips each
time the controller is
turned on.
3. Circuit Breaker trips when
weld is made.
4. Welder turns on, but
does not operate.
A. Power cable connection at controller
or 115 VAC outlet not complete.
B. Power cable/connector damaged.
C. Open circuit breaker or damaged
wall outlet.
A. Shorted weld capacitor.
B. Shorted rectifier.
C. Faulty circuit breaker.
D. Shorted transformer.
A. Shorted charge SCR.
B. Faulty printed circuit (PC) board.
A. Open circuit in weld or ground
cables.
B. Open circuit in trigger cable or
defective trigger switch.
C. Capacitors not charging.
Inspect power cable connection. Repair
if loose.
Check for continuity. Repair break or
replace connector.
Reset circuit breaker. If problem
persists, check with ohmmeter.
Replace defective part.
Check capacitors safety vent seal for
rupture hole. Replace or isolate/
remove capacitor if defective.
Check with ohmmeter. Replace rectifier
if defective.
Check with ohmmeter. Replace if
defective.
Remove two orange wires from charge
rectifier. If breaker continues to trip,
replace transformer.
Check with ohmmeter. (Should not
show continuity in either direction.)
Replace if defective.
Repair or replace PC board.
With cables plugged into welder, touch
collet or chuck to grounded surface.
Check for “Contact” (yellow) light.
If light does not come on, repair or
replace defective cables. (NOTE:
DO NOT trigger gun while in
contact with grounded surface.)
With cables plugged into welder, hold
gun away from grounded surface
and depress trigger button. Check
for “Trigger” (green) light. If light
does not come on, repair or replace
defective trigger switch or control
cable assembly.
Check for indication of capacitor charge
on voltmeter. Replace PC board if
no charge is actually occurring.
Continues, next page. >

12 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
TROUBLESHOOTING CHART (Continued)
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
4. Welder turns on, but
does not operate. (cont.)
5. Weld is excessively hot
regardless of voltage
setting.
6. Consistently poor or
erratic welds.
7. No “Contact” light.
(Yellow LED)
8. No “Trigger” light.
(Green LED)
9. 1 Amp fuse blows.
10. 1/2 Amp fuse blows.
D. Weld SCR shorted.
E. Defective printed circuit (PC) board.
A. Shorted charge SCR.
B. Faulty printed circuit board.
C. Open voltage potentiometer.
A. Improper gun setup.
B. Improper grounding, cable
installation or incorrect polarity.
C. Weld cables coiled.
D. Incorrect weld voltage setting.
E. Pins (or studs) not perpendicular to
workpiece.
F. Faulty printed circuit board.
A. Faulty ground connection.
B. Break in weld cable, connectors or
receptacles.
C. Faulty printed circuit board.
A. Faulty trigger switch.
B. Break in control cable, connectors
or receptacles.
C. Faulty printed circuit board.
A. Shorted components on PC board.
A. Shorted components on PC board.
Turn power off, unplug welder from
AC power. Remove PC Board. Check
for continuity between weld cam-lok
receptacle and negative buss bar.
Replace SCR if continuity exists.
Repair or replace PC board.
Check continuity across SCR. No
reading should be observed in either
direction. Replace charge SCR if
continuity exists.
Repair or replace PC board.
Replace defective voltage “pot”.
Check gun for proper setup (see pg.7).
Check grounding and cable installation
for proper setup (see pg.7).
Straighten out cables or place in
random loops.
Adjust as necessary (see pg.8).
Adjust gun set up as necessary. Re-
place bent/defective legs (see pg.7).
Repair or replace PC board.
Verify ground cable/connections.
Replace defective component(s).
Repair or replace PC board.
Replace defective switch.
Replace defective component(s).
Repair or replace PC board.
Repair or replace PC board.
Repair or replace PC board.
If you need assistance with setup, or operation, call MIDWEST FASTENERS Technical Support
at [phone] Monday through Friday between 8am and 5pm Eastern time.

13 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE WELDING SYSTEM
SPECIFICATIONS
EAGLE GUN
SPECIFICATIONS
Weight...............................26 pounds
Power Requirement...........115 VAC, 60 Hz, 20 Amp
Pin/Stud Range .................14 ga. – 1/4" dia. weld base
Weldable Materials ...........Mild Steel, Stainless,
and Aluminum
Weld Mode .......................Contact
Weld Rate .........................20/minute (maximum)*
(* Dependent on stud size.)
Weld Voltage.....................35–175 VDC
Capacitance ......................70,000 mfd
Ground..............................15' Ground Cable
Weight...............................1.6 pounds
(not including cables)
Pin/Stud Range .................14 ga. – 1/ 4" dia.
Weldable Materials ...........Mild Steel, Stainless,
and Aluminum
Material ............................High strength, impact
resistant, polycarbonate
Dual Cable Length............35'
WELD VOLTAGE MIN MAX
VOLTAGE
CONTACT
TRIGGER
CONTROL GUN
GROUND
8"
13"
10"
5"
4

"
2"
READY

14 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE WELDER
PARTS LIST
1 1 050-1004-67 Cabinet Handle
2 1 050-1002-56 Sheet Metal Cover
3 1 050-1002-87 Knob - Voltage Control
4 1 050-1003-16 Potentiometer - Voltage Control
5 1 050-1005-09 Digital Voltmeter
6 1 050-1004-11 Circuit Breaker
7 1 050-1004-05 Power Switch
8 1 050-1003-26 LED - Trigger (Green)
8 1 050-1003-27 LED - Contact (Yellow)
8 1 050-1003-28 LED - Ready (Red)
9 1 056-2001-71 Internal Cable - CD
10 1 050-1004-20 Terminal Strip - 12 Pin
11 1 050-1001-88 Buss Bar - Negative
12 1 050-1001-87 Buss Bar - Positive
13 1 060-1009-01 Charge Bridge Rectifier
~~ 2 050-1004-73 Shoulder Bushing - Nylon
14 1 050-1003-72 Charge SCR
15 1 050-1004-21 Terminal Strip - 6 Pin
16 1 050-1004-74 Power Cord
17 2 050-1002-03 Capacitor Clamp
18 1 050-1003-54 Resistor - Bleed
19 4 050-1004-80 Resistor Mounting Bracket
20 1 050-1003-53 Ballast Resistor
21 1 050-1004-83 Grommet - Power Cord
22 1 050-1002-26 Eagle Chassis - Base
23 1 050-1001-19 PC Board Mounting Bracket
24 1 056-2001-45 Wiring Harness Assembly
25 1 056-2001-57 PC Board Assembly
26 1 050-1001-20 PC Board Support - V
27 2 050-1005-03 PC Board Standoff
28 1 050-1001-22 PC Board Support - H
29 2 050-1002-07 Weld Capacitor - Eagle
30 1 050-1002-71 Transformer Mounting Bracket
31 1 056-2001-70 Main Transformer (Toroid)Assy.
32 1 050-1002-35 Control Receptacle (PM/F)
33 2 060-3068-00 Camlock Receptacle (PM/F)
34 1 050-1001-28 SCR Mounting Bracket
35 1 050-1001-29 Main SCR
36 1 050-1001-30 SCR Box Clamp
37 1 050-1001-31 Negative Weld Cable Assy.
Not Shown
2 050-1001-05 Fuse Holder
1 050-1001-01 Fuse - 1 Amp AGC
1 050-1001-08 Fuse - 1/2 Amp AGC
1 050-1001-62 Data Plate
2 050-1001-56 Eagle Logo Cover Decals
1 050-1001-53 Eagle Control Panel - Top Decal
1 050-1001-54 Eagle Control Panel - Btm. Decal
1 050-1001-55 Eagle Name Cover Decal
Item Qt’y. Part No. Description
6
7
4
8
9
12
13
14
16
17
18
19
21
22
2
1
31
28
27
26
25
24
23
11
10
20
30
29
3
5
15
35
34
33
32
37
36

15 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE/TALON GUN
PARTS LIST
Item Qt’y. Part No. Description Item Qt’y. Part No. Description
1 1 050-1002-36 Male Control Connector
2 1 060-3046-00 Male Weld Connector
3 2 181-3029-01 10-32 x 5/8 Pan Head Screw
4 1 060-3005-01 Rear Body Cap - Eagle
5 1 050-1005-65 Right Gun Body Half
6 1 060-3010-01 Shaft Spring (Silver)
7 1 181-3029-19 10-32 x 5/8 Soc Head Screw
8 1 181-3029-20 10-32 x 3/16 Set screw
9 1 060-3028-00 Gun Shaft Block
10 1 060-3029-00 Gun Shaft
11 1 060-1004-01 Pig-Tail Weld Cable
12 1 181-3029-05 10-32 x 1/2 pan Head Screw
13 1 181-1260-01 #10 Split Lock Washer
14 2 181-3029-20 10-32 x 3/16 Set Screw
15 1 050-1003-94 Shaft Bearing
16 1 101-0601-00 Standard Faceplate
17 2 181-3029-20 10-32 x 3/16 Set Screw
18 3 181-3029-18 8-32 x 3/4 Soc Head Screw
19 1 060-3221-00 Shaft Boot
20 2 101-0801-01 Weld Gun Leg (Optional)
21 1 060-3222-07 Boot Retainer
22 1 060-3222-06 Boot Retainer Split Ring
23 1 101-0701-00 Weld Gun Foot (Optional)
24 2 181-1260-39 #10 Flat Washer (Optional)
25 2 181-3029-19 10-32 x 5/8 SHC Screw (Opt.)
26 1 050-1005-48 Control Cable
27 1 050-1005-70 Rubber Cable Sleeve, Small
28 1 050-1005-71 Weld Cable
29 1 050-1005-55 Rubber Cable Sleeve, Large
30 1 060-3311-46 Weld Cable Lug
31 1 060-3053-00 Trigger Micro Switch
32 1 050-1005-66 Left Gun Body Half
33 1 060-3003-00 Trigger Button Spring
34 1 050-1005-35 Trigger Button
Not Shown
060-3010-04 Shaft Spring (Copper)
060-3010-02 Shaft Spring (Gold)
060-3010-03 Shaft Spring (Black)
060-3010-05 Shaft Spring (Red)
24
25
12
13
14
15
16
17
18
19
20
21
22
23
3
4
5
6
7
8
9
10
11
31
32
33
34
2
1
27
26
30
29
28

16 ©2008 MIDWEST FASTENERS, INC. — Eagle Pin Welding System
EAGLE ELECTRICAL SCHEMATIC
EAGLE/TALON PC BOARD
120VAC
(Y)
DIGITAL
VOLTMETER
24V
6V
F1
F2
1 AMP
.5 AMP
8
10
23
24
3
5K Ω
25W
120VAC
FAN
150V
TRIGGER
+CD
GUN
25K Ω50 Ω
50W
5
WELD
CAPACITORS
Eagle/Talon
P.C.BOARD REV.2
056-2001-57
CB
POWER
ON/OFF
C1-2
READY
CONTACT
TRIGGER
(R)
(G)
716 49
2
6
14
15
17
20
13
12
–
+
TO WELD CAPACITOR
TO WELD CAPACITOR
–
TO 115VAC
Q1
D14
OPT
O1 D2
R19
R18
R17
C5
D12
R37
R21
R20
R12
D6
Q5 R25
R32
POT5
Q4
R38
C12
C2
R15 D3
D18
6A6
R11
6A6
D4
D13
D19
D5
R22
D7
R5
Q3
C1
C4
R8
R7
D8
R10 R9 D10
D9
R1
R2
R3
R4
R6
BLEEDTRIGGER
U3
R30
JEC 727A987
POT3 POT4
R14
R28
R29
R27
R26
ZD3
LED1
R31
C11
6A6
D17
6A6
D16
D15
6A6
Q7
OPT
O2
R33 R34
ZD4 JEC 94V-O
11/5/2003
U1
C8
C7
U2
C6
D1
D11
R16
C10
ZD1 ZD2
R13
POT1
C3 POT2
R36
MIDWEST FASTENERS, INC.
D23
D22
D24
D25
D21
D20
CD WELDER BRD # 2
R35
C9
OPT
O3
Q6
Q2
R39

NOTES:

450 Richard Street • Miamisburg, OH 45342
Phone: [phone] • Fax: [phone]
[phone]
Solid State – Capacitor Discharge
Pin Welding System
Owner’s Manual
9/08