MILLASUR anova GC5500 Instruction Manual

Instructions and user manual
GC5500
Millasur, SL.
Rua Eduardo Pondal, No. 23 - Pol. Ind. Sigüeiro
15688 - Oroso - A Coruna 981 696 465 www.millasur.com

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ANOVA want to congratulate you for choosing one of our products
and guarantees the assistance and cooperation that has always
distinguished our brand over time.
This machine is designed to last many years and to be very useful if used
according to the instructions in the manual. We recommend, therefore,
read this manual and follow all our recommendations.
For more information or questions you can contact through our web media
such as www.anovamaquinaria.com.
INFORMATION ON THIS MANUAL
Pay attention to the information provided in this manual and on the
machine for their safety and that of others.
This manual contains instructions for use and maintenance.
Take this manual with you when you go to work with the machine.
The contents are correct at the time of printing.
the right to make changes at any time without affecting our legal
responsibilities are reserved.
This manual is considered an integral part of the product and must
stay with this in case of loan or resale.
Ask your dealer for a new manual in case of loss or damage.
READ THIS MANUAL BEFORE CAREFULLY USING THE MACHINE
To ensure that your machine will provide the best results, read the rules of
use and safety carefully before using.
OTHER WARNINGS:
Improper use may cause damage to the machine or to other objects.
Adapting the machine to new technical requirements could cause
differences between the contents of this manual and the purchased
product.
Read and follow all instructions in this manual. Breaching these
instructions could result in serious personal injury.

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CONTENT
1. INDICATIONS AND GENERAL SAFETY REGULATIONS
2. GENERAL INFORMATION
3. INSTRUCTIONS
4. MAINTENANCE
5. STORAGE
6. TROUBLE
7. SPECIFICATIONS
8. Warranted
9. ENVIRONMENT
10. DESPIECE
11. STATEMENT EC

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1. INDICATIONS AND GENERAL SAFETY REGULATIONS
To ensure the best working conditions and safety, please read the following
paragraphs:
One of the basic factors of security is respect for the maintenance intervals (see
maintenance chart). Also, never attempt repairs or maintenance if you have no experience and
/ or tools required.
ELECTROCUTION
- The generators supply electrical current during use.
- Never touch damaged or disconnected cable connections.
- Never operate a generator with wet hands feet.
- Never expose the equipment to liquid splashes or outdoors, or place it on a
wet floor.
- Keep electrical cables and connections in good condition.
- The use of material in poor condition can cause electrical shock or equipment damage.
- Provide a differential protection device between the generator and the apparatus if
the length or the cables used is greater than 1 meter.
- Use flexible and resilient rubber sheathed cables in accordance with current regulations.
- The generator must not be connected to other energy sources, such as public distribution
network. In the particular case a backup connection is foreseen to networks
electrical existing, should only perform this operation a qualified electrician.
To do this you must take into account the differences in operating the equipment, according to
the public grid or generator is used.
- The lightning protection breakers depends on a specifically provided in the generator. If the
latter should be replaced, it should be done by others with identical nominal values and
characteristics.
FIRE Never refuel the fuel tank while the generator is running or the engine is hot.
- Clean any traces of fuel with a clean cloth.
- Fuel is extremely flammable and explosive vapors. Do not smoke, approaching
a flame or cause sparks when refueling the fuel tank.
- Keep any flammable or explosive product (fuel, oil, rags, etc.) when the
group is underway.
- Place the generator always on level ground, flat and level in order to prevent the
fuel tank spills on the engine.
- The storage of chemical / oil products and handling is carried out according to the
laws.
EXHAUST GASES
- Exhaust gases contain highly toxic component: carbon dioxide. This component
can cause death if present in very high concentrations in the air we breathe.
- For this reason, always use your generator in a well ventilated place where the
gases can not accumulate.
- In addition, good ventilation is required for the proper operation of your generator. Without
this ventilation, the engine quickly increase the temperature to values that produce accidents
or damage to the equipment or surrounding property.
- However, if an operation must be performed within a building, provide for the
appropriate ventilation so that persons or animals are not present
affected.

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BURNS - Never touch the engine or muffler during operation of the generator set or for a few
minutes after his arrest and off.
- Some conservation oils are flammable. In addition, some are dangerous if inhaled.
Make sure you have good ventilation. Use a protective mask during handling.
- The hot oil may cause burns. Avoid direct skin contact with hot oil. Make sure the
system is not under pressure before any intervention. Never start with the oil filler
cap and / or fuel out of place.
ENVIRONMENTAL PROTECTION
- A leaking exhaust can cause an increase in the noise level of the generator. To
ensure its effectiveness, periodically examine the muffler of the machine.
- Never empty or spillage of the engine oil in the ground, but in a container provided
for the purpose. Service stations can regain their used oil.
- Try to avoid, where possible, the reverberation of the sound walls or other
structures: the volume would be amplified.
- If your generator exhaust is not equipped with a para-sparks and must use
the group in wooded areas, grassy or weedy uncultivated land, pay close attention and watch
the sparks do not cause fire. Clear a large enough area in the place where anticipated move
your generator.
GENERAL SAFETY TIPS
Before using the group need to know how to stop the group immediately and fully understand
all the controls and maneuvers.
- Never let other people use ei generator without having been previously given
instructions.
- Never let children touch the generating set, even standing. Avoid using
of the generator group in the presence of animals.
- Never start the engine without air filter or without exhaust.
- Never reverse the positive and negative terminals of the batteries during assembly. Polarity
reversal may entail serious wear on electrical equipment.
- Never cover the generating set with any material during operation or after
stop. Wait for it to cool.
- Never cover the generating set with a thin layer of oil in order to protect the
rust attack.
- In any case, respect the local regulations in force concerning generators before using yours.
WARNING! The engine must not operate in environments that are
explosives. No electrical or mechanical component is shielded, so sparks could
occur. Changing the fuel filter must be done with a cold engine to avoid any risk of
fire as a result of fuel sprays. Always cover the alternator if it is under the fuel filter.

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Throughout this manual other safety standards are described. Read them carefully.
These generators are not designed to run continuously:
IT IS RECOMMENDED THAT USE to be given to either domestic engines and special
character (aluminum engines and side valves) and / or professional use (OHV and
diesel engines).
2. GENERAL INFORMATION
This symbol indicates that you should pay special attention to the prompts
beside him.
This manual has been specially prepared to acquaint with the use and maintenance applied in
this generator. Manual Study this carefully to avoid problems caused as a result of use or poor
maintenance. When you receive your generator check the good condition of the material and
that you have all of your equipment. A group handling must be done carefully, prepared in
advance having the intended displacement use or storage.
DESCRIPTION
This generator includes an internal combustion engine 4-stroke, single cylinder, air cooled,
directly spinning a generator. The speed load 3000 or 3600 rpm. At this speed, the frequency
of current supplied is 50Hz or 60Hz. These models incorporate a switch which is
disconnected when protection intensity required by the electrical devices fed exceeds the
possibilities of the machine.
IDENTIFICATION OF PARTIES
1. Plug fuel tank.
2. Plug output current.
3. Fuel tank.
4. Escape
5. Alternator
6. Oil plug
7. Set wheels
8. Manual Start (shooter)
9. Voltmeter
10. Ignition key
1
e
2
o
3
4
5
6
7
8
9
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3. INSTRUCTIONS FOR USE
3.1. PREPARATION START (STARTING PRE)
CHECKING THE OIL LEVEL AND FILLING
- Verification and the oil fill is performed with the group set on a horizontal surface.
- Remove the oil filler cap and clean the rod oil level.
- lnsert rod oil level in the oil filler neck unthreaded.
- Remove and check the level indicated on the dipstick. If the level is too low, fill
to the top of the oil filler neck with recommended oil (SAE10W-30). In response
to the temperatures of the work area, you can refer to the table below refer to the
most appropriate grade of oil. For any doubt consult with your sales center ..
Changing from oil after the first 25 hours of operation and after every 100
hours.
FILLING FUEL TANK
- Clean the contour of the filler neck of the tank.
- Check the fuel level in the level indicator and, if necessary, refuel with recommended fuel.
- Check before each start fuel level of the engine.
- Use only approved fuel.
- Do not start the engine when it contains an insufficient amount of fuel.
Never use oil / fuel or dirty fuel. the use of alternative fuel unauthorized recommended
not recommended.
AIR FILTER
- Check the cleanliness of the air filter regularly machine.
- Remove the cover from the air filter and check that the filter is
in good condition and completely clean. If you notice damage
replace it immediately.
- If there is too much dirt clean with pressurized air and soak it
in a cleaning solvent, dry it and add a few drops of engine oil.
Drain excess oil and replace the filter in its initial location.
Starter battery (optional)
grasp filter
Air filter
Indoor air filter
grasp filter

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- Check the charge status regularly, at the least 1 every 6 months. In sealed-type batteries
make a charger recharges a battery or replace appropriate if the load is not adequate.
- In acid battery type, remove blocking devices if necessary, and plugs.
- Fill vessels electrolyte (top level: 10 to 15 mm below the plates).
- Let stand for 30 minutes battery.
- Readjust the level with the electrolyte.
Advice: to check electrolyte levels, use a stick Iimpio.
- Check the status of battery charge with the help of a tester.
- Record the concentration levels of the acidómetro read and compare with those given in
table. For the average concentration level of the electrolyte, add the values read in the
acidómetro and divide the number of punctures.
- The calculated value will indicate the charge status of your battery. Recharge if necessary.
POSITIONING FOR USE
- Place the generator on a flat, horizontal surface.
- The slope of the group should not exceed in any case 20 ° in each direction.
- Provide supply oil and fuel in a place near the utilization of the
group, respecting a minimum safety distance.
- Choose a location Iimpio, airy and shelter from the weather.
- Provide good ventilation if used within a local (even if that use is not exceptional).
- lnstall the generator set in a place that does not hinder the passage of people or
animals.
OVERLOAD GENERATOR
Never exceed the capacity (Amps and / or Watts) of the rated power of the generator
during continuous operation. Before connecting and starting the generator,
calculates the electric power required for electrical appliances (in watts or amps).
The value of this electrical power (in watts or amps) can usually be found in the nameplate
bulbs, electrical appliances, motors, etc. The sum of the powers of all devices to be used shall
not exceed the nominal power of your group.
Note: an electrical device (jig saw, cut, etc.) consume more watts or amps that indicated on
the plate when the motor is subjected to overstrain. For example, a saw cut to be an extremely
hard material requires 3 to 4 times more watts or amps that indicated in plate builder.

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Article type
watios
Examples
Switched on
average
use
Watios Article
Switched on
average use
incandescent lamps
Heat resistance
X1
X1
100W lamp
100W (W)
100 VA (W)
fluorescent lamp
x 2
X 1.5
40W lamp
80VA (W)
60 VA (W)
Powered devices
X 3-5
x 2
refrigerator 150W
450-750VA
(W)
300 VA (W)
3.2. STARTUP, OPERATION AND OFF THE GENSET
STARTING THE GENSET
- Check oil levels and gasoline.
- Put the fuel cock in the "OPEN" [OPEN].
- Put the throttle lever position "CLOSED"
- Turn the ignition of the engine in the "ON / I"
MANUAL START
- Pull the starter grip lightly until you feel that resists and then pull giving a
thud.
WARNING: Do not allow the starter grip Ia snapped back into position, but should accompany
her hand slowly to avoid
damage the pitcher.
ELECTRIC START -optional-
- Turn the ignition key (1) to the "START" position "and hold it in this position until the engine
starts.
WARNING: If the engine fails to start at the end of 5 seconds cease try and wait 10
seconds before starting any other attempt. - Once the engine is running again to turn
the ignition key to the "ON" position.
NOTE: WARNING SYSTEM OIL: Blinking switch on / off during starting of the engine indicates
a level insufficient oil. The engine will not start or stop without being able to restart until the oil
reservoir (contact the engine will remain in the ON position, "open) to refill.
OPERATION OF THE GENSET
When the temperature of the engine start up, return the choke lever to
Position "CLOSED" gradually.
- Once the system has stabilized motor (3 minutes), or connect the outlets
male or their devices in the sockets of the female generator.

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- Option: Check the switch located between the two female sockets or the side of a
of them is on. From that moment you can now use your electrical appliances.
During operation of the engine, check:
1- if vibrations occur or abnormal noises;
2- backfiring or engine if running with difficulty;
3- color exhaust gases (if they are black or too white).
If you notice one of the points above, stop the march of the
engine and contact your local distributor.
If two or more elements requiring electrical power and which have
to be connected to the generator, ensure these are connected one
by one and the maximum power first, followed by the second
element of higher power.
In the case of power supply in a home or circuit, NEVER connect
the generator to the main supply line and clear the electric
connection to the outside line, breaking the circuit in the main
differential input.
WARNING: Damage and / or fire in the generator. When it is necessary to connect
the generator to a power supply in a building, make sure you have a qualified
electrician to do the job. Incorrect connection between the generator and loads may
cause damage to the generator, even a fire and serious damage to the system.
Familiar with the parameters in the control panel to ensure proper use of the rated output of
the group electrógeno.PRECAUCIÓN group generator can operate at its rated output only
under temperature, pressure and humidity constant. The temperature variation, pressure and
humidity may influence the output power of the generator.
The temperature range in which the unit can start to 15C -40ºC.Las standard conditions are:
- Ambient temperature: 25ºC.- Atmospheric Pressure: 100kPa- Relative humidity: 30% .-
height above sea level: 1000 m
Pay special attention to the connection of the positive and negative poles in the generator.
RIGHT
INCORRECT
RIGHT

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CAUTION The current output of the generator should not be used as a power
source for charging the battery.
STOPPING THE ENGINE
IN AN EMERGENCY:
1- To stop the engine in an emergency, turn the switch to OFF / OFF
IN NORMAL USE:
1- Turn the power off to the position OFF / OFF.
2- Disconnect all sockets that are in the panel. Disconnect the battery charging cables.
3- Turn the switch to the OFF position / OFF.
4- Turn fuel valve to the CLOSED position.
4. GENERAL MAINTENANCE GENERATOR
Remove the high voltage cable from the spark plug before performing any
maintenance
4.1. TABLE OF GENERAL MAINTENANCE
* Check the oil level every day and add more if necessary.
** Clean the filter more often when using the generator set in a dusty environment.
*** These operations must be carried out in one of our dealers.
Game rockers with the engine cold.
Intake and exhaust: 0.06 ~ 0.10
Maintenance program:
Although periodicity is provided in the maintenance schedule for maintenance, you must remember that it is the
environment in which the engine determines the maintenance program works. Therefore, if the engine works
under extreme conditions, should take shorter intervals between operations. Use the program provided to
establish their own program tailored to the particular conditions of use.
* These maintenance periods apply only to engines working with fuel and oil according to the specifications
provided in this handbook.
4.2. CHANGE ENGINE OIL

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- Hot engine, remove the cap of the oil filler opening and unscrew
drain plug.
- Drain the oil and dispose of in an authorized recycling. NEVER discard the engine oil directly
into the environment.
- Screw and over-tighten the drain plug and fill the sump with oil through the filling hole of the
tank until the oil level reaches the upper level gauge.
4.3. CLEANING THE SPARK PLUG
- Remove the spark plug with a proper tool and adapted to the type of thread. Check the level
of carbon buildup and discoloration.
- Remove the remains carbonization. Adjust the distance between the electrodes (0.7 to 0.8
mm).
- Check that the washer spark plug is in good condition and thread the spark plug by hand to
avoid damaging the thread.
- When you have put the plug in place, tighten with the help of a spark plug wrench to
compress the washer.
NOTE: If colocase a new spark plug, tighten 1/2 turn with a wrench spark plug, once the
previously placed by hand to compress the washer.
In the case of placing a plug already used, tighten only 1/8 to 1/4 turn after it is placed by
hand, to compress the washer.
4.4. CLEANING THE FILTER ELEMENT AIR
- Remove the lid of the air filter.
- Remove the cartridge cover and support.
- Clean the prefilter with a liquid detergent and water. Allow to dry on a clean tissue.
Impregnate the prefilter with the new oil and escúrraIo Iimpio engine on a tissue to remove
excess oil. Replace if too dirty or damaged.
- Tap the cartridge of the filter gently on a flat surface to the powder off. Replace if too dirty or
damaged.
- Refit the prefilter on the stand and place it at the top.

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- Reassemble the cartridge in the holder and reassemble the lid on the body.
4.5. CLEANING THE FUEL FILTER
- Turn the fuel valve to the closed position.
- Remove cap sediment, o-ring and filter.
- Clean the parts with non-flammable liquid.
-Re-install the components.
- Turn the valve to the open position, and check for possible losses.
4.6. TIGHT CONTROL THE BOLTS AND NUTS
- Check the screws and nuts around the generator they are tight.
- Tighten them if necessary.
4.7. MAINTENANCE BATTERY STARTING (ELECTRIC START)
- Check and maintain the starter battery every month. Check the electrolyte level and fill with
distilled water only if necessary.
- Check the charging status with the help of a acidómetro and recharge in the event that
necessary (see also paragraph ELECTRIC START).
If your drive can be started with manual start, but can not start with the starter, operate the unit
with manual start and charge the battery for 20 minutes. If the unit can not be started with the
starter, replace the battery as follows.
- Disconnect the positive and negative poles of the battery cables.
- Remove the clamping plate of the battery.
- Install a new battery and the clamping plate.
- Connect the relevant cables with positive and negative poles.

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5. STORAGE INSTRUCTIONS
Generating sets that must be stored for more than 30 days must undergo a series of
operations to achieve good conservation.
1. Pour the additive in the fuel tank or a storage tank. Start the engine for a few moments to
circulate the additive through the carburetor. The engine and fuel can be stored for 24 since
months.
2. Change the crankcase oil with the hot engine. Replace with new oil quality
appropriate.
3. Remove the spark plug and add about 15 ml of oil in the engine and cylinder. Replace the
plug in place and start the engine to distribute the oil.
4. Remove dirt from the cylinder, the fins of the cylinder head, the crankcase of refrigerating,
grid steering wheel and exhaust.
5. Clean the generator.
6. Tape inlets and air outlets alternator plastic adhesive tape.
7. Store the generator in a clean, dry place.
* If emplease the additive, drain all fuel from the tank and start the engine
until it stops.

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6. TROUBLESHOOTING
SYMPTOM
The engine will not start using the manual start
PROBABLE CAUSES
1- Is the engine switch in the ON position?
2- The flashing warning light of oil when the starter is operated?
3- Is the tap open fuel (ON)?
4- Is there enough fuel?
5- fuel reaches the carburetor?
To check, loosen the drain with tap on the ON (open) position (Figure M)
6- Is sparking at the height of the spark plug?
CORRECTIVE ACTIONS
A. Remove the cap from the spark plug. Clean the outline of the plug base and then remove it.
B. Replace the spark plug in his cap.
C. Switch on the engine
D. Place the plug on the engine in order to ground the side electrode and pull the caster to see if sparks between
the electrodes.
E. If there is no spark, replace the spark plug.
SYMPTOM
overheating
PROBABLE CAUSES
1- The ventilation air intakes are clogged?
Likely overheating 2-
CORRECTIVE ACTIONS
1- Clean protective suction and expulsion of air.
2- Check the charge.
SYMPTOM
There is no current at the output
PROBABLE CAUSES
1- switch offline
Defective switch 2-
3- female socket defective
4- Power Cord defective units
5- defective Alternator
CORRECTIVE ACTIONS
1- Connect the switch
2- Replace switch
3- Change the female socket
Replace cord 4-
5- Check, repair or replace the alternator
SYMPTOM
noisy machine
PROBABLE CAUSES
1- bearings Spoiled
2- defective Escape
CORRECTIVE ACTIONS
Check and replace 1-
Check and replace 2-
SYMPTOM
The switch disconnects
PROBABLE CAUSES
1- overload the generator
2- cord or faulty equipment
CORRECTIVE ACTIONS
1- Reduce load
Check and replace 2-

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ELECTRIC CABLE SECTION
7. TECHNICAL SPECIFICATIONS
Model
GC5500E
Motor
ANOVA MA389
Power
13HP
displacement
389 cc
Type
4-stroke OHV - Petrol
rpm media
3000-3600
voltage adjustment
automatic AVR
Switched on
CDI
type on
Manual / Electric
fuel capacity
25L
Consumption
313 g / Kwh
oil capacity
1.1 L
Oil sensor
YES
Generator
average frequency
50-60hz
Voltage
120/240V - 230/400V
Rated power
5200W
Maximum power 5500W
Net weight
91 kg
Total weight 95 kg
Dimensions
695x 535 x 575 mm
8.WARRANTY
This warranty covers all defects in material production defects does not include normal wear
parts such as bearings, brushes, wires, plugs or fittings for the machine, damage or defects
resulting from abuse, or alterations suffered; or transport costs.
Reserves the right to refuse any claim where the purchase can not be verified or when it is
clear that the product was not properly maintained. (Clean ventilation slots, lubrication,
cleaning, storage, etc. ...)
Your purchase receipt must be kept as proof of purchase date.
Your tool should be returned to your dealer in an acceptable clean condition and in its original
box, if applicable, accompanied by the proof of purchase.
Noise (dB) ≤74

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13.1. WARRANTY PERIOD
- The warranty period (1999-1944 CE Act) under the terms described below is 2 years from the
date of purchase on parts and labor against defects in workmanship and material.
13.2. EXCLUSIONS
Not Covered:
- Natural wear and tear.
- misuse, neglect, careless operation or lack of maintenance.
- Defects caused by misuse, damage due to manipulations by unauthorized personnel by
Anova or use of non-original spare parts.
RINSE AND INFORMED IS EXPRESSLY EXCLUDED FROM THAT WARRANTY
COVERAGE DEFECTS CAUSED BY:
1. Using inappropriate, abusive or outside the capabilities of the machine.
2.Instalaciones deficient or inadequate power.
3.CONNECTING machine in incorrect voltages.
4.Desgaste natural parts.
5.The damage hard or sewage and damage from dry running in hidrolavadoras and water
pumps.
6.Daños stroke, entry of foreign materials inside the equipment, crushing or abrasion.
7. In cycle engines 2 times, the damage caused by incorrect fuel-oil mixtures, inappropriate
lubricants, fuel inappropriate, bad fuel or contaminated.
8. engines 4 cycle gasoline or diesel times as appropriate, the damages caused by improper
fuel, poor fuel quality or contaminated, and total or partial lack of lubrication and the use of
inappropriate lubricants.
13.4. IN THE EVENT OF IMPACT
- The guarantee must be properly completed with all requested data, and accompanied by the
purchase invoice.
9.ENVIRONMENT
Protect the environment. Recycle oil used for this taking it to a recycling machine. Do not pour
used oil into drains, earth, rivers, lakes or seas.
Get rid of your machine organically. We should not get rid of the machines
together with household garbage. Plastic components and metal can be classified
according to their nature and recycled.
The materials used for packaging this machine are recyclable. Please do not throw
packaging in the household rubbish. Pull these packages in an official waste
collection point.

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10. EXPLODED VIEW

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10. EXPLODED VIEW

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