Miller Electric 300 457 User manual

OWNER’S MANUAL
©2008 Miller Electric Mfg. Co.
FORM: OM-237 279C 2008−04−21
All Terrain LX Running Gear For Gas And Diesel (300 457 And 300 458)
All Terrain LX Running Gear With Never FlattTires For Gas And Diesel (300 492 And 300 493)
DANGER! −Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
Beware of electric shock from wiring. Stop engine and
disconnect negative (−) cable from battery before install-
ing this kit. Reinstall all panels and covers.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Falling equipment can cause serious personal injury and
equipment damage. Use lifting eye to lift unit and properly
installed accessories only, NOT gas cylinders. Do not
exceed maximum lifting eye weight rating. Lift and sup-
port only with proper equipment and correct procedures.
NOTICE Indicates statements not related to personal injury.
Indicates special instructions.
Wear safety glasses with side shields.

OM-237 279 Page 2
1. Assembling Of All Terrain Running Gear (300 457, 300 492)
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
1
234
5
12
13
14
4
15
16
16
6
7
810
11
9
18
17
Ref. 803 903−H
Remove and dis-
card existing
hardware before
installing handle.
Remove paint from axle grooves
before installing retaining rings.
Gas
Model
Diesel
Model
⇓
⇓

OM−237 279 Page 3
Description (Qty)
Part
No.
Item
No.
1 220263 Assy, Handle Running Gear (1)
2 108940 Screw, 250−20x .75 Hexwhd.61d Gr5 Pld (2)
3 220375 Bracket, Crossmember (1)
4 604224 Screw, 250−20 x .75 Hexwhd .50d Stl Pld Slffmg Tap−rw (6)
5 601965 Screw, 375−16 x 1.00 Hex Hd−pln Gr5 Pld (4)
6 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr .88d (4)
7 235790 Rail, Base Support Rh (1)
8 135418 Axle, Running Gear .750 Dia X 25.745 (1)
9 602250 Washer, Flat .812id x 1.469odx.134t Stl Pld Ansi .750 (2)
10 220709 Wheel, Rbr Tire 10.250 Od X 3.125 Wide X .750 Bore (2)
10 238572 Wheel, Rbr Never Flat 10.250 Od X 3.125 Wide X .750 Bore (2)
11 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (2)
12 235794 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X 1.000 Bore (2)
12 237725 Wheel, Rbr Never Flat 14.500 Od X 4.750 Wide X 1.00 Bore (2)
13 235792 Axle, Wheel (Large) (1)
14 235789 Rail, Base Support Lh (1)
15 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr .65d (2)
16 197930 Label, Warning Do Not Weld On Base (2)
17 145655 Ring, Rtng Ext 1.000 Shaft X .052 Thk E Style Pld (2)
18 602251 Washer, Flat1.062idx2.000odx.134t Stl Pld Ansi 1.00 (2)
Be sure to provide model when ordering replacement parts.
Assembly:
Assemble base rails, axles, and wheels
(valve stems out).
.Install onto generator using rail
mountinghole 5 for gas models or 1 for
diesel models. Adjust to achieve prop-
er balance for application and acces-
sories.
Mount handles. Do not tighten hardware.
Install crossmember and tighten all hard-
ware.

OM-237 279 Page 4
2. Assembly Of All Terrain Running Gear With Protective Cage (300 458, 300 493)
Tools Needed:
7/16, 9/16 in
3/8, 9/16 in
Ref. 803 905−H
Remove paint from axle grooves
before installing retaining rings.
⇓
1
2
3
4
5
15
16
17
18
18
12
13
14
10
11
9
20
19
6
7
8
Remove and
discard exist-
ing hardware
before instal-
ling handle.

OM−237 279 Page 5
Description (Qty)
Part
No.
Item
No.
1 220260 Rail, Side (2)
2 108940 Screw, 250−20 x .75 Hexwhd .61d Gr5 Pld (8)
3 220266 Assy, Cable Holder (4)
4 220263 Assy, Handle Running Gear (2)
5 601965 Screw, 375−16 x 1.00 Hex Hd−Pln Gr5 Pld (4)
6 235790 Rail, Base Support Rh (1)
7 167788 Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr .88d (4)
8 135418 Axle, Running Gear .750 Dia X 25.745 (1)
9 602250 Washer, Flat .812id x 1.469od x .134t Stl Pld Ansi .750 (2)
10 220709 Wheel, Rbr Tire 10.250 Od X 3.125 Wide X .750 Bore (2)
10 238572 Wheel, Rbr Never Flat 10.250 Od X 3.125 Wide X .750 Bore (2)
11 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld (2)
12 235794 Wheel, Rbr Tire 14.500 Od X 4.750 Wide X 1.000 Bore (2)
12 237725 Wheel, Rbr Never Flat 14.500 Od X 4.750 Wide X 1.00 Bore (2)
13 235792 Axle, Wheel (Large) (1)
14 235789 Rail, Base Support Lh (1)
15 604224 Screw, 250−20 x .75 Hexwhd .50d Stl Pld Slffmg Tap−Rw (8)
16 111998 Pin, Cotter Hair .120 Dia X 2.375lg X .500 Shaft (4)
17 152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr .65d (8)
18 197930 Label, Warning Do Not Weld On Base (2)
19 145655 Ring, Rtng Ext 1.000 Shaft X .052 Thk E Style Pld (2)
20 602251 Washer, Flat1.062idx2.000odx.134t Stl Pld Ansi 1.00 (2)
Be sure to provide model when ordering replacement parts.
Assembly:
Assemble base rails, axles, and wheels
(valve stems out).
.Install onto welding generator. Use
mounting hole 5 in rails. Adjust to
achieve proper balance for applica-
tion and accessories.
Mount handles. Do not tighten hardware.
Install side rails and tighten all hardware.
Install cable holders.