Miller Electric DU-OP User manual

Quick
Specs
Weld meters — digital ammeter
and presettable voltmeter allow
monitoring of welding output for
each welder.
Multi-arc welding is here! One
dependable engine and two high-
performance arcs allow operators
to work independent of each other.
It’s a one-of-a-kind, go-anywhere
engine drive.
Miller Du-Op®Engine-Driven
Welder/Generator
Issued May 2008 • Index No. ED/10.9
Thermal overload protection
prevents machine damage if the
duty cycle is exceeded or airflow
is blocked.
Two 14-pin remote controls can
be used for precise adjustment
of amperage or voltage along
with contactor.
Increase profits with this multi-arc
machine by completing even your
most demanding jobs in half the
time compared to conventional
engine-driven welders. With two
arcs in one engine drive, fewer
machines are required for a job.
Double the amperage output
with a switch that parallels both
outputs to a single side. This
provides a safe and easy way to
run large electrodes, stud weld,
or carbon-arc gouge.
5,500 watts of AC generator
power independent of welding
output. Two 120 V, 20 A GFCI
duplex receptacles. Two 230 V,
20 A duplex receptacles.
Hot Start™provides positive stick
electrode starts to make it easy
to start all types of electrodes.
The Power of Blue® .
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted by Deutz for 2 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: [phone]
USA FAX: [phone]
Canadian FAX: [phone]
International FAX: [phone]
Heavy Industrial Applications
Pipe Welding
Structural
Processes
Stick (SMAW)
MIG (GMAW)
Flux Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Single Weld Mode:
3/8 in (9.5 mm) Carbons
Dual Weld Mode:
1/4 in (6.4 mm) Carbons
Output Range
Single Weld Mode: (Right side) CC/DC 30 – 600 A
Dual Weld Mode: (Both sides) CC/DC 15 – 300 A
CV/DC 10 – 32 A
Weld Output Rated at 104°F (40°C)
Single Weld Mode: 550 A at 30 VDC, 40% Duty Cycle
Dual Weld Mode: 275 A at 31 VDC, 40% Duty Cycle
Generator Output Rated at 104°F (40°C)
5,500 Watts Peak — 4,000 Watts Continuous
Weight Net: 2115 lb (959 kg) Ship: 2150 lb (975 kg)
Arc control (DIG) allows the arc
characteristics to be changed for
specific applications and electrodes.
Smooth running 7018 or stiffer,
more penetrating 6010 electrodes.

0
50
100
150
200
250
300
0 5 10 15 20 25 30
10 15 20 3025 40 50 60 80 100
AC AMPERES IN 240V MODE
AC VOLTS
0
25
50
75
100
150
125
WELD AMPERES
100% DUTY CYCLE
100
150
400
300
250
200
500
600
1000
800
0102030405060
AC AMPERES IN 120V MODE
0 50 100 150 200 250 300 350 400 450 500 550 600
DC WELD AMPERES AT 40% DUTY CYCLE
CV
CC
0
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
0.40
0.21
0.62
0.83
1.25
1.04
1.46
1.70
1.98
0.95
2.84
3.78
5.67
4.73
6.62
7.57
U.S. GAL./HR.
IMP. GAL./HR.
LITERS/HR.
SINGLE
DUAL
Welding
Mode
Single
Dual
Weld Output Rated
at 104˚ F (40˚ C)
550 A at 30 VDC,
40% Duty Cycle
275 A at 31 VDC,
40% Duty Cycle
Weld
Output
Range
30 – 600 A
15 – 300 A
10 – 32 V
Weld
Stations
Available
1
(Right side)
1 or 2
(Both sides)
Weld
Output
CC/DC
CC/DC
CV/DC
Max. Open-
Circuit
Voltage
85
85
49
*Additional 176 lb (80 kg) when fuel tank is full.
Engine Brand
Deutz, F3L-914
Features
Tier IV: EPA-certified, direct-injected, air-
cooled engine. Right-side service access with
service intervals of 500 hours for oil and
filters.
Type
Three-cylinder,
industrial, air-
cooled, diesel
Weld
Speed
1800 RPM
Idle: N/A
HP
49.3
Fuel
Capacity
25 gal
(95 L)
Oil
Capacity
9 qt
(8.5 L)
Automatic Engine
Shutdown
High oil
temperature
Low oil pressure
Coolant
Capacity
Air
Engine (Subject to change without notice.)
1
2
3
4
5
6
7
8
9
10
11
12
8
7
6
3
4
5
2
1
Front Panel Side Panels
2
Control Panel
Performance Data
Weight
Without Fuel*
Net: 2005 lb
(909 kg)
Ship: 2032 lb
(922 kg)
Dimensions
H: 47-5/8 in
(1210 mm)
W: 31-1/4 in
(794 mm)
D: 60-1/2 in
(1537 mm)
Generator Output Rated
at 104˚ F (40˚ C)
Peak: 5500 watts
Continuous: 4000 watts,
34/17 A, 120/240 VAC,
while welding
Sound Levels at
Rated Output,
7 m (23 ft)
83 dB (108 Lwa)
Specifications (Subject to change without notice.)
1. 120 VAC, 20 A GFCI Duplex Receptacle and Circuit Breakers
2. 240 VAC, 20 A Duplex Receptacle and Circuit Breakers
3. Battery Charging Warning Light
4. Engine Hour Meter
5. Engine Start Button
6. Manual Stop Control
7. Ether Starting Aid Switch (Optional)
8. Separate/Parallel Switch
1. Process Selector Switch
2. Arc Force (DIG) Control
3. Hot Start Switch
4. Ammeter
5. Voltmeter
6. Amperage/Voltage Control
7. High Temperature
Shutdown Light
8. Remote Amperage/Voltage
Control Switch
9. Output (Contactor) Switch
10. Negative Weld Output Terminal
11. CC Weld Output Terminal
12. CV Weld Output Terminal
FUEL CONSUMPTIONAUXILIARY POWER DUTY CYCLE

3
Genuine Miller Options and Accessories
Stick (SMAW) Welding
No. 2/0 Stick Welding Accessory Kits
#173 851
50 ft (15 m) No. 2/0 electrode cable with
electrode holder and 50 ft (15 m) No. 2/0
work cable with work clamp. 350 A at
100% duty cycle.
#043 952
100 ft (30.5 m) No. 2/0 electrode cable with
electrode holder and 50 ft (15 m) No. 2/0
work cable with work clamp. 300 A at
100% duty cycle.
Wire Feeders
SuitCase™X-TREME™ 8VS Wire Feeder
#300 093
SuitCase™X-TREME™ 12VS Wire Feeder
#195 500
Lightweight, portable, voltage-sensing wire
feeder for .045/.052 flux core and .035/.045
hard wire. Includes secondary contactor and
gas valve. Requires gun and drive roll kit.
See Lit. Index M/6.41.
MIG (GMAW) Guns
Miller produces a complete line of
dependable MIG guns. Check literature
for complete details. See Lit. Index Nos.
M/10.0 and M/13.4.
Remote Controls
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 82 mm). Includes
20 ft (6 m) cord and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
HWY-224 Trailer #043 805
A 2650 lb (1202 kg) capacity highway
trailer. Welded steel tubing frame, heavy-
duty axle with roller bearing hubs and
leaf-spring suspension. The HWY-224
comes with jack stand, 2 in (50 mm)
ball hitch, fenders and lights.
Note: Trailer is shipped unassembled.
OFR-224 Trailer #043 802
A 2650 lb (1202 kg) capacity off road
trailer. Welded steel tubing frame, heavy-
duty axle with roller bearing hubs and leaf
spring suspension. The OFR-224 comes
with jack stand and 2 in (50 mm) ball hitch.
Note: Trailer is shipped unassembled.
Lunette Eye 2-1/2 in (64 mm) #043 824
For use with both 224 trailers.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords. Works on all
224 and 430 trailers.
HWY-430 Tandem Axle Trailer #043 806
Smooth riding with 3750 lb (1701 kg)
capacity. Includes: adjustable hitch for
level operation, a hand operated parking
brake, a self-actuating hydraulic brake
system and a break-away device to lock
brakes if the trailer comes loose. It also
includes jack stand, fenders and lights.
(Hitch must be ordered separately.)
Note: Some assembly required.
Ball Hitch 2 in (50 mm) #043 864
For use with the 430 trailer.
Lunette Eye 3 in (76 mm) #043 863
For use with the 430 trailer.
4 West Four-Wheel Steerable Off-Road
Trailer #042 801
A heavy-duty 2570 lb (1166 kg) capacity
trailer designed for use in mines, quarries,
and other rough terrain. Has narrow 22 ft
(6.7 m) turning radius. Includes 3 in lunette
eye, universal hitch and safety chains.
Note: Trailer is shipped unassembled.
See page 4 for specifications on each trailer.
Trailers and Hitches

Litho in USA
Distributed by:
Equipment and Factory Options Stock No. Description Qty. Price
Miller Du-Op™Base Model #907 317
International Model #907 317-01-1 Dry Battery
#907 317-02-1 Dry Battery, Polarity Switches
Wire Feeders
Suitcase X-TREME™8VS Wire Feeder #300 093 Includes contactor and gas valve. See Lit. Index No. M/6.41
Suitcase X-TREME™12VS Wire Feeder #195 500 Includes contactor and gas valve. See Lit. Index No. M/6.41
MIG Guns and Consumables See Lit. Index No. M/10.0 and M/13.4
Stick Accessories
Welding Leads #173 851 2/0, 350 A, 100% duty cycle, 50 ft (15 m) stinger, 50 ft (15 m) work clamp
#043 952 2/0, 300 A, 100% duty cycle, 100 ft (30.5 m) stinger, 50 ft (15 m) work clamp
Remote Controls
RHC-14 #129 340 Hand control
Extension Cords #122 973 25 ft (7.6 m), 14-pin remote controls
#122 974 50 ft (15.2 m), 14-pin remote controls
#122 975 75 ft (22.9 m), 14-pin remote controls
Trailers and Hitches
HWY-224 Trailer #043 805 Trailer with lights, fenders and 2 in ball hitch
OFR-224 Trailer #043 802 Trailer with 2 in ball hitch
Lunette Eye, 2-1/2 in #043 824 Replaces the 2 in ball hitch on the HWY-224 or OFR-224
Cable Tree #043 826 Trailer mounted cable holder for HWY-224, OFR-224 or HWY-430
HWY-430 Trailer #043 806 Hitch required
Ball Hitch, 2 in #043 864 For HWY-430 only
Lunette Eye, 3 in #043 863 For HWY-430 only
4-West Trailer #042 801 Four-wheel steerable implement trailer
Date: Total Quoted Price:
Ordering Information
Trailer Specifications (Subject to change without notice.)
Net
Payload
2650 lb
(1202 kg)
3750 lb
(1701 kg)
2570 lb
(1166 kg)
Gross Vehicle
Weight Rating
2960 lb
(1343 kg)
4280 lb
(1941 kg)
3000 lb
(1361 kg)
Gross Axle
Weight Rating
3500 lb
(1588 kg)
2200 lb/axle
(998 kg/axle)
2000 lb/axle
(907 kg/axle)
Model
HWY-224
OFR-224
HWY-430
4 West
Height
of Bed
18-1/2 in
(470 mm)
19-1/4 in
(489 mm)
21-1/4 in
(540 mm)
Road
Clearance
7-1/2 in
(191 mm)
8-1/2 in
(216 mm)
8 in
(203 mm)
Net
Weight
355 lb
(161 kg)
530 lb
(240 kg)
430 lb
(1950 kg)
Track (Center
to center of
tires)
52 in
(1321 mm)
52 in
(1321 mm)
55-1/4 in
(1403 mm)
Standard Tires
(Standard rating
or P-size rating)
B78-13C
B78-13B
B78-13
Dimensions
Length: 122-1/2 in (3112 mm)
Width: HWY– 61 in (1549 mm)*
OFR–58-1/2 in (1486 mm)
Length: 156-1/2 in (3975 mm)
Width: 61 in (1549 mm)*
Length: 91 in (2311 mm)**
Width: 61-1/4 in (1556 mm)
* Width at outside of fenders. ** Does not include tongue.