Milltronics AiRanger SPL PL-573 User manual

AIRANGER SPL
Instruction Manual PL-573 March 2001
AIRANGER SPL
33455730
Rev. 1.2

© Siemens Milltronics Process Instruments Inc. 2001
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment.
These warning notices are accompanied by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and
operate this equipment in accordance with established safety practices and standards.
Warning:This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Instruments Inc. 2000. All Rights Reserved
Disclaimer of Liability
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designed and authored by Siemens Milltronics Process
Instruments Inc. Siemens Milltronics Process Instruments
Inc. will not be responsible for the contents of partial or
whole reproductions of either bound or electronic versions.
While we have verified the contents of this
manual for agreement with the instrumentation
described, variations remain possible. Thus we
cannot guarantee full agreement. The contents of
this manual are regularly reviewed and
corrections are included in subsequent editions.
We welcome all suggestions for improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications at the following address:
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpub[email protected]om
For the library of SMPI instruction manuals, visit our Web site: www.milltronics.com

PL-573 AiRanger SPL Page 3
Table of Contents
Specifications.............................................................................................................5
Electronics.......................................................................................................5
Programmer ....................................................................................................6
Transducer......................................................................................................6
Options............................................................................................................6
Cable...............................................................................................................7
Introduction ................................................................................................................9
About this Manual............................................................................................9
About the AiRanger SPL...............................................................................10
Important AiRanger SPL Features................................................................13
Installation ................................................................................................................15
AiRanger SPL................................................................................................15
Mounting........................................................................................................16
Interconnection..............................................................................................17
Optional Smartlinx®Module...........................................................................18
System Diagram............................................................................................18
Communication .............................................................................................20
SmartLinx®.....................................................................................................21
Level System Synchronization......................................................................22
Power............................................................................................................22
Programming............................................................................................................25
Display...........................................................................................................25
Keypad..........................................................................................................26
Program Mode Entry.....................................................................................27
Parameter Value Alteration...........................................................................27
Parameter Reset Features............................................................................27
Special Parameters.......................................................................................28
Programming Security...................................................................................28
Quick Start Parameters ...........................................................................................29
Operation ..................................................................................................................31
Display...........................................................................................................31
Keypad..........................................................................................................32
System Performance Evaluation...................................................................33
Performance Test Results.............................................................................34
Application Parameters...........................................................................................35
Volume Parameters (P050 to P055) .............................................................35
Failsafe Parameters (P070 to P072).............................................................39
Relay Parameters (P100 to P104, P110 to P113, P129)..............................41
mA Output Parameters (P200 to P203, P210 to P215, P219)......................48
Enhancement Parameters.......................................................................................51
Data Logging Parameters (P300 and P302).................................................52
Profile Records (P330 to P337).....................................................................53
Installation Records (P340 to P342)..............................................................56
Range Calibration Parameters (P650 to P654).............................................56
Temperature Compensation Parameters (P660 to P664).............................59
Rate Parameters (P700 to P707)..................................................................60
Measurement Verification Parameters (P710 to P713).................................62

Page 4 AiRanger SPL PL-573
Scanning Parameters (P725 to P729) ..........................................................64
Display Parameters (P730 to P733, P740) ...................................................65
Peripheral Communication Support Parameters (P740 to P749).....................67
SmartLinx®Parameters (P750 to P792).......................................................68
Echo Processing Parameters (P800 to P807) ..............................................69
Advanced Echo Processing (P810,P816-P825,P830-P835,P840-P845,P850-
P852).............................................................................................................72
Test Parameters (P900 to P913)...................................................................80
Measurement Parameters (P920 to P923)....................................................83
Master Reset (P999).....................................................................................85
Technical Reference ................................................................................................87
Transmit Pulse ..............................................................................................87
Echo Processing ...........................................................................................87
Distance Calculation......................................................................................88
Sound Velocity ..............................................................................................88
Volume Calculation .......................................................................................89
Measurement Response...............................................................................90
Application Examples....................................................................................91
Communication Support................................................................................98
Maintenance ...........................................................................................................101
Troubleshooting Guide..........................................................................................103
Measurement Difficulties.............................................................................104
Flashing “LOE” Display ...............................................................................104
Fixed Reading.............................................................................................105
Wrong Reading ...........................................................................................106
Programming Charts .............................................................................................109

PL-573 AiRanger SPL Page 5
Specifications
Specifications
Electronics
Power: ac: 100/115/200/230 V ac ±15%, 50/60 Hz, 31 VA
Environmental: location indoor / outdoor
altitude 2000 m max
ambient temperature –20 to 50°C (–5 to 122 °F)
relative humidity suitable for outdoor (Type 4X / NEMA 4X / IP65
enclosure)
installation category II
pollution degree: 4
Scan Points: 1 point per AiRanger SPL max.
frequency independent
Range: Level Measurement: 0.3 m (1 ft) to 60 m (200 ft) max.
Accuracy: 0.25% of range or 6 mm (0.24"), whichever is greater
Resolution: 0.1% of program range*or 2 mm (0.08"), whichever is greater
Memory: EEPROM (non-volatile) no back-up battery required
Programming: via removable programmer or optional Dolphin Plus
Display: Custom Graphics backlit LCD with 51 mm (2 in) x 127 mm (5 in) viewing
area
Temperature Compensation:
–50 to 150 °C (–58 to 302 °F)
integral transducer sensor
TS-3 temperature sensor
programmable fixed temperature
Temperature Error: with compensation: 0.09% of range
fixed temperature: 0.17% / °C deviation from programmed temperature.
Outputs: transducer drive: 150 to 315 V peak (transducer model dependent)
relays: 4 alarm/control relays
1 form "C" SPDT contact per relay,
rated 5 A at 250 V ac, non-inductive
analog: 1 output max.
0.1% resolution
0-20 or 4-20 mA, scalable
750 Ω, isolated, 30V rms
*program range is defined as the empty distance to the face of the transducer
(P006) plus any range extension (P801).

Page 6 AiRanger SPL PL-573
Specifications
Communications: SmartLinx®compatible
(see Options) RS-232 / 485 port
Dolphin compatible
proprietary bipolar current loop for BIC-2 communication
Enclosure: Type 4X / NEMA 4X / IP65
285 mm W x 209 mm H x 92 mm D (11.2" W x 8.2" H x 3.6" D)
polycarbonate
Weight: 2.7 kg (6 lb)
Approvals: See device nameplate.
Programmer
Power: 9 V (ANSI/NEDA 1604, PP3 or equivalent)
Ambient Temperature: –20 to 50°C (–5 to 122°F)
Keypad: 20 keys with tactile feedback
Interface: non-invasive, digital, infra-red
Enclosure: general purpose
67 mm W x 100 mm H x 25 mm D (2.6" W x 4" H x 1" D)
ABS plastic
Weight: 150 g (0.3 lb)
Transducer
Compatible Models: ST Ultrason®, LR, STH and Echomax®series
Refer to the associated instruction manual.
Options
Temperature Sensor: TS-3
Buffered Interface Converter:
BIC-II, SPL bipolar communication current loop to remote RS232 or RS422
port
SmartLinx®Modules
protocol specific modules for interface with popular industrial communication
systems. Refer to associated product documentation.
Dolphin Plus:
Milltronics Windows®-compatible interface and infrared ComVerter link
Refer to associated product documentation.

PL-573 AiRanger SPL Page 7
Specifications
Cable
Transducer: RG-62 A/U (or equivalent), 365m (1,200 ft) max.
See transducer instructions for short extensions
(in grounded metal conduit, separate from other wiring)
mA Output: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
2
) or equivalent
maximum separation 1,500 m (5,000 ft)
Synchronisation: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
2
) or equivalent
Relays: No shielded cable necessary
Bipolar current loop: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
2
) or equivalent
maximum separation 1,500 m (5,000 ft)
Temperature Sensor: Belden 8760 shielded / twisted pair, 18 AWG (0.75 mm
2
) or equivalent
365 m (1200 ft) per TS-3 maximum
RJ11 Link: No shielded cable necessary
maximum length 3 m (10 ft)
RS-232 Link: Belden 8770, 3 conductor/shielded, 18 AWG (0.75mm
2
) or equivalent
maximum separation 15m (50ft)
RS-485 Link: Belden 8770, 3 conductor/shielded, 18 AWG (0.75mm
2
) or equivalent
maximum separation 1200m (4000ft)
Smartlinx
®
module: refer to the associated instruction manual.

Page 8 AiRanger SPL PL-573
Specifications

PL-573 AiRanger SPL Page 9
Introduction
Introduction
About this Manual
This instruction manual provides information specific to the AiRanger SPL (Single
Point Level) monitor.
When references are made to other Milltronics products associated with an AiRanger
SPL based level measurement system, refer to the associated product instruction
manuals, if necessary.
After reading this Introduction and completing the physical Installation, first time
system installers may wish to use the AiRanger SPL Quick Start Guide, PL-431 for
step by step start up instructions.
Specifications lists the environmental, physical, and operational
characteristics associated with the SPL.
Introduction introduces installers and operators to the SPL, with brief
descriptions of key features.
Installation provides a step by step procedure to install and
interconnect a SPL based level measurement system.
Programming defines program mode display and keypad functions,
and general programming information.
Quick Start Parameters details the minimum recommended programming
required to prepare the SPL for RUN mode operation.
Operation defines RUN mode display and keypad functions,
including the RUN mode entry procedure and
performance evaluation recommendations.
Application Parameters details the programmable features which may be used to
alter Run mode display, failsafe, relay, and mA output
operation.
Enhancement Parameters defines the programmable features used to enhance
RUN mode operation. (Typically used as directed by the
Troubleshooting Guide).
Technical Reference provides detailed information for complex features and
details 2 specific application examples.
Troubleshooting Guide provides a quick reference to installation modification
and programming remedies to overcome challenging
operating conditions.
Programming Chart provides a convenient space to record all programming
for future reference.
REMEMBER!
"Programming is not complete until the Programming Chart is completed".

Page 10 AiRanger SPL PL-573
Introduction
About the AiRanger SPL
Note:
The AiRanger SPL is to be used only in the manner outlined in this instruction
manual.
This microprocessor based level monitor is designed specifically for bulk solids and
liquid level measurement applications. A SPL level monitor, utilizing a single
Milltronics ultrasonic transducer (ordered separately), accurately monitors vessel
material level without material contact.
The
SPL transmits electronic pulses to the ultrasonic transducer. The transducer
converts the electronic pulses to ultrasonic pulses which are emitted from the
transducer face in a narrow beam. The SPL measures the time from the pulse
emission, to receiving the reflection (echo) from the material. Using the time
measured, the SPL calculates the distance from the transducer face to the material.
The distance calculation is dependent upon the sound velocity within the vessel.
When a Milltronics ultrasonic/temperature transducer is used, variable air
temperatures are automatically compensated. For superior air temperature
compensation, a Milltronics TS-3 temperature sensor may be used. A simple
calibration feature compensates for
homogeneous (consistent composition)
atmospheres other than air.
The SPL is capable of monitoring wheat in 60 m (200 ft) high silo's, acetone in 45
gallon barrels, or almost anything in between.
This material and measurement range versatility is accomplished by utilizing
Milltronics patented Sonic IntelligenceTM. Sonic Intelligence provides high
measurement reliability, regardless of changing conditions within the vessel
monitored.