Milnor COSHM 111 Manual

Published Manual Number/ECN: MPICOSHMCE/2015122A
• Publishing System: TPAS2
• Access date: 03/26/2015
• Document ECNs: Latest
Installation and Service
Shuttle Conveyors:
COSHM,COSHP,COSHQ 111 &112
COLFM,COLFP,COLFQ 111 &112
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Table of Contents
MPICOSHMCE/15122A
Page Description Document
1 1. Safety Information
2 Safety—Shuttle BIUUUS27VS/20051111
7 Proximity Safeguarding for Automatic Shuttle Conveyors BISUUI01/20080206
11 Understanding the Tag Guidelines BIUUUI02VS/20120126
14 Safety Placard Use and Placement, All elevating Conveyors BMP070024/2007215V
16 Safety Placard Use and Placement ISO, All Elevating
Conveyors BMP070025/2007215V
19 2. Installation
20 Attention Installers: Dryers, Shuttles B2T2007003/2013125A
21 Shuttle & Rail Installation - COSHP, COSHM,
COSHQ111/112, COLFP, COLFM, COLFQ111/112 MIQCOSHMCE/2012333A
32 Installation of the Laser Positioner for Traversing Shuttles BIVSVI01/20110301
41 How to Test Traversing Shuttle Stop Positions BIVSRC01/20110301
45 3. Service and Maintenance
46 Shuttle Preventive Maintenance BIVUUM01aa/20070306
51 Fastener Torque Requirements BIUUUM04/20080506
59 Parts Identification COSHM, COSHP, COSHQ 111/112, &
COLFM, COLFP, COLFQ111/112 MGQCOSHMCE/2015122A
70 Low Headroom Double Chain Hoist Option BMP140055/2015026A
77 Parts List MLQCOSHMCE/2002423V
85 4. Dimensional Drawings
87 Dimensional Drawing - COSHM111, 112 (60K Cakes) BDCOSHM2EE/2010306D
88 Dimensional Drawing - COSHM,P,Q111/112 Double Chain
Hoist Option BDCOSHM2EB/2015122D
89 Dimensional Drawing - COSHP111,112 (60K Cakes) BDCOSHP2CE/2010306D
91 Dimensional Drawing - COSHQ111,112 (60K Cakes) BDCOSHQ2BE/2010306D
93 Dimensional Drawing - COLFM111 (60K cakes) BDCOLFM1AE/2013343D
94 Dimensional Drawing - COLFM112 (60K cakes) BDCOLFM2AE/2013343D
95 Dimensional Drawing - COLFP111 (60K cakes) BDCOLFP1AE/2013343D
96 Dimensional Drawing - COLFP112 (60K cakes) BDCOLFP2AE/2013343D
97 Dimensional Drawing - COLFQ111 (60K cakes) BDCOLFQ1AE/2013343D
98 Dimensional Drawing - COLFQ112 (60K cakes) BDCOLFQ2AE/2013343D
99 Dimensional Drawing - Minimum Clearance Cart Shuttle Rail BDCTRAILAE/2011336D
100 Dimensional Drawing - Cart Rail Installation BDCTRAILAB/2007096D

Safety Information 1
1

Safety—Shuttle
PELLERIN MILNOR CORPORATION
BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060323 Lang: ENG01 Applic: VIP VSR VSL VSE VST VGU
Safety—Shuttle
1. General Safety Requirements—Vital Information for
Management Personnel [Document BIUUUS04]
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
2

Safety—Shuttle
PELLERIN MILNOR CORPORATION
1.1. Laundr
y
Facilit
y
—Provide a supporting floor that is strong and rigid enough to support–with
a reasonable safety factor and without undue or objectionable deflection–the weight of the fully
loaded machine and the forces transmitted by it during operation. Provide sufficient clearance fo
r
machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or
posted restrictions necessary to prevent personnel, machines, or other moving machinery from
accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors.
Ensure service connections to installed machines meet local and national safety standards,
especially regarding the electrical disconnect (see the National Electric Code). Prominently post
safety information, including signs showing the source of electrical disconnect.
WARNING 1 : Collision, Crushing and Pinch Hazards—Serious bodily injury or death
can result to personnel in proximity to machinery/systems that traverse, elevate, extend, pivot,
and/or tilt. The following mandatory minimum safety requirements must be installed with the
machinery system: • Safety fence inclosing machine movement areas, • Lockable electrical
interlocks on all gates, properly interfaced as shown on machine schematics, to disable machine
movement when any gate is opened, • Signs to alert personnel to these hazards, placed
prominently around the fenced area. Local codes may require additional precautions.
1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and
common sense. Provide personnel with the safety and operating instructions that apply to them.
Verify that personnel use proper safety and operating procedures. Verify that personnel
understand and abide by the warnings on the machine and precautions in the instruction manuals.
1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine
or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door.
Service any failing or malfunctioning device before operating the machine.
1.4. Hazard Information—Important information on hazards is provided on the machine safety
placards, in the Safety Guide, and throughout the other machine manuals. Placards must be kept
clean so that the information is not obscured. They must be replaced immediately if lost or
damaged. The Safety Guide and other machine manuals must be available at all times to
the appropriate personnel. See the machine service manual for safety placard part numbers.
Contact the Milnor Parts department for replacement placards or manuals.
1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of
good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake
shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely
worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g.,
cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc.,
whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell,
frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by
unqualified personnel.
2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards [Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 2 : Electrocution and Electrical Burn Hazards—Contact with electric powe
r
can kill or seriously injure you. Electric power is present inside the cabinetry unless the main
machine power disconnect is off.
• Do not unlock or open electric box doors.
3

Safety—Shuttle
PELLERIN MILNOR CORPORATION
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 3 : Entangle and Crush Hazards—Contact with moving components normally
isolated by guards, covers, and panels, can entangle and crush your limbs. These components
move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
3. Safety Alert Messages—External Mechanical Hazards [Document
BIUUUS12]
The following are instructions about hazards around the front, sides, rear or top of the machine.
CAUTION 4 : Strike and Crush Hazards—A traveling machine such as a shuttle can strike,
crush, or entrap you if you ride on it or enter its path. Traveling machines or their components
can move automatically in any direction. Placing a system machine on line by energizing the
machine control may immediately summon a shuttle or other traveling machine.
• Keep yourself and others off of machine.
• Keep yourself and others clear of movement areas and paths.
• Understand the consequences of placing a system machine on line.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
CAUTION 5 : Crush and Entrap Hazards—A traveling machine such as a shuttle can
crush or entrap you if the bed or bucket descends while you are under it. The bed or bucket can
descend with power off or on.
• Keep yourself and others clear of movement areas and paths.
WARNING 6 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall
or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine.
Shuttles and conveyor belts move automatically.
• Keep yourself and others off of machine.
4

Safety—Shuttle
PELLERIN MILNOR CORPORATION
4. Safety Alert Messages—Unsafe Conditions [Document BIUUUS14]
4.1. Damage and Malfunction Hazards
4.1.1. Hazards Resulting from Inoperative Safety Devices
WARNING 7 : Multiple Hazards—Operating the machine with an inoperative safety device
can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
WARNING 8 : Electrocution and Electrical Burn Hazards—Electric box doors—
Operating the machine with any electric box door unlocked can expose high voltage conductors
inside the box.
• Do not unlock or open electric box doors.
WARNING 9 : Entangle and Crush Hazards—Guards, covers, and panels—Operating the
machine with any guard, cover, or panel removed exposes moving components.
• Do not remove guards, covers, or panels.
4.1.2. Hazards Resulting from Damaged Mechanical Devices
WARNING 10 : Multiple Hazards—Operating a damaged machine can kill or injure
personnel, further damage or destroy the machine, damage property, and/or void the warranty.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
WARNING 11 : Crush Hazards—Chain and hoist—A broken chain or a malfunctioning
hoist can permit the belt/bucket assembly to fall or descend.
• Do not operate the machine with any evidence of damage or malfunction.
4.2. Careless Use Hazards
4.2.1. Careless Operation Hazards—Vital Information for Operator Personnel
(
see also
operator hazards throughout manual)
WARNING 12 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
CAUTION 13 : Goods Damage and Wasted Resources—Entering incorrect cake data
causes improper processing, routing, and accounting of batches.
• Understand the consequences of entering cake data.
5

Safety—Shuttle
PELLERIN MILNOR CORPORATION
WARNING 14 : Strike and Crush Hazards—Carelessly moving the machine with manual
controls can cause it to strike, crush, entrap, or entangle personnel. You have total control of
machine movement immediately after setting the Manual/Automatic switch to manual.
• Keep yourself and others clear of movement areas and paths.
• Understand the consequences of operating manually.
4.2.2. Careless Servicing Hazards—Vital Information for Service Personnel (see also
service hazards throughout manuals)
WARNING 15 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 16 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 17 : Crush and Entrap Hazards—A traveling machine such as a shuttle can
crush or entrap you if the bed or bucket descends while you are under it. The bed or bucket can
descend with power off or on.
• Secure both red safety pins in accordance with the instructions furnished, then lock out
and tag out power at the main machine disconnect before working under bed or bucket.
WARNING 18 : Strike and Crush Hazards—A traveling machine such as a shuttle can
strike, crush, or entrap you if you ride on it or enter its path. Traveling machines or their
components can move automatically in any direction. Placing a system machine on line by
energizing the machine control may immediately summon a shuttle or other traveling machine.
• Lock out and tag out power to the traveling machine at the main machine disconnect if
you must work in the path of the traveling machine.
— End of BIUUUS27 —
6