Milnor CE Series Installation and operating manual

Published Manual Number/ECN: MTVAUS04U1/2016283A
• Publishing System: TPAS2
• Access date: 07/05/2016
• Document ECNs: Latest
CE_, COINC11_, CONVEY_,
COSTA_
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.


MTVAUS04U1/16283A
1 1. English
3 Safety Guide - Stationary (non-Shuttling) Conveyors MTVAUS02EN/20071015
13 2. Nederlands
15 Veiligheid—Lopende Band MTVAUS02NL/20071015
25 3. Français
27 Securite—Convoyeur MTVAUS02FR/20071015
37 4. Deutsch
39 Sicherheit—Transportband MTVAUS02DE/20071015
49 5. Italiano
51 Sicurezza—Convogliatore MTVAUS02IT/20071015
61 6. Polski
63 Instrukcja bezpieczestwa - Transportery Poziome
Stacjonarne MTVAUS02PL/20071015


English 1
1


Published Manual Number: MTVAUS02EN
• Specified Date: 20071015
• As-of Date: 20071015
• Access Date: 20101117
• Depth: Detail
• Custom: n/a
• Applicability: VJU VIS VSS VAU
• Language Code: ENG01, Purpose: publication, Format: 1colA
Safety Guide—
Stationary (non-
Shuttling) Conveyors
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
3

Applicable Milnor®products by model number:
CETC0025 CETC2525 CETC4825 CEXC0020 CEXC0025 CEXC0030 CEXC2420
CEXC2425 CEXC2430 CEXC4820 CEXC4825 CEXC4830 CEXL0025 CEXL2425
CEXL4825 CEXR0025 CEXR2425 CEXR4825 COINC11- COINC11H COINC11K
COINC11Q COINC11R COSTA112 COSTA113 COSTA114 COSTA121 COSTA122
COSTA123 COSTA124 CONVEY24 CONVEY36 CONVEY40 CONVEY42 CONVEY48
CONVEY50 CONVEY60
4

Table of Contents
PELLERIN MILNOR CORPORATION
Table of Contents
Sections
Figures, Tables, and Supplements
1. General Safety Requirements—Vital Information
for Management Personnel
(Document BIUUUS04)
1.1. Laundry Facility
1.2. Personnel
1.3. Safety Devices
1.4. Hazard Information
1.5. Maintenance
2. Internal Electrical and Mechanical Hazards
(Document BIUUUS21)
2.1. Safety Placards—Internal Electrical and Mechanical
Hazards
(Document BIUUUS15)
2.2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards
(Document BIUUUS11)
3. External Mechanical Hazards
(Document BIUUUS22)
3.1. Safety Placards—External Mechanical Hazards
(Document
BIUUUS16)
Figure 1: External Mechanical Hazards
3.2. Safety Alert Messages—External Mechanical Hazards
(Document BIUUUS12)
4. Safety Alert Messages—Unsafe Conditions
(Document BIUUUS14)
4.1. Damage and Malfunction Hazards
4.1.1. Hazards Resulting from Inoperative Safety Devices
4.1.2. Hazards Resulting from Damaged Mechanical Devices
4.2. Careless Use Hazards
4.2.1. Careless Operation Hazards—Vital Information for
Operator Personnel (see also operator hazards throughout
manual)
4.2.2. Careless Servicing Hazards—
Vital Information for Service
Personnel (see also service hazards throughout manuals)
5

PELLERIN MILNOR CORPORATION
BIUUUS04 (Published) Book specs- Dates: 20071015 / 20071015 / 20101117 Lang: ENG01 Applic: VJU VIS VSS VAU
1.
General Safety Requirements—Vital Information for
Management Personnel
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
1.1.
Laundry Facility
Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety
factor and without undue or objectionable deflection–the weight of the fully loaded machine and
the forces transmitted by it during operation. Provide sufficient clearance for machine movement.
6

General Safety Requirements—Vital Information for Management Personnel
PELLERIN MILNOR CORPORATION
Provide any safety guards, fences, restraints, devices, and verbal and/or posted restrictions
necessary to prevent personnel, machines, or other moving machinery from accessing the
machine or its path. Provide adequate ventilation to carry away heat and vapors. Ensure service
connections to installed machines meet local and national safety standards, especially regarding
the electrical disconnect (see the National Electric Code). Prominently post safety information,
including signs showing the source of electrical disconnect.
1.2.
Personnel
Inform personnel about hazard avoidance and the importance of care and common sense. Provide
personnel with the safety and operating instructions that apply to them. Verify that personnel use
proper safety and operating procedures. Verify that personnel understand and abide by the
warnings on the machine and precautions in the instruction manuals.
1.3.
Safety Devices
Ensure that no one eliminates or disables any safety device on the machine or in the facility. Do
not allow machine to be used with any missing guard, cover, panel or door. Service any failing or
malfunctioning device before operating the machine.
1.4.
Hazard Information
Important information on hazards is provided on the machine safety placards, in the Safety Guide,
and throughout the other machine manuals. Placards must be kept clean so that the
information is not obscured. They must be replaced immediately if lost or damaged. The
Safety Guide and other machine manuals must be available at all times to the appropriate
personnel. See the machine service manual for safety placard part numbers. Contact the Milnor
Parts department for replacement placards or manuals.
1.5.
Maintenance
Ensure the machine is inspected and serviced in accordance with the norms of good practice and
with the preventive maintenance schedule. Replace belts, pulleys, brake shoes/disks, clutch
plates/tires, rollers, seals, alignment guides, etc. before they are severely worn. Immediately
investigate any evidence of impending failure and make needed repairs (e.g., cylinder, shell, or
frame cracks; drive components such as motors, gear boxes, bearings, etc., whining, grinding,
smoking, or becoming abnormally hot; bending or cracking of cylinder, shell, frame, etc.; leaking
seals, hoses, valves, etc.) Do not permit service or maintenance by unqualified personnel.
— End of BIUUUS04 —
7

Internal Electrical and Mechanical Hazards
PELLERIN MILNOR CORPORATION
BIUUUS21 (Published) Book specs- Dates: 20071015 / 20071015 / 20101117 Lang: ENG01 Applic: VJU VIS VSS VAU
2.
Internal Electrical and Mechanical Hazards
2.1.
Safety Placards—Internal Electrical and Mechanical Hazards
[Document BIUUUS15]
One or more safety placards on the machine, similar to the following, alert personnel to hazards
inside the machine and in electrical enclosures.
2.2.
Safety Alert Messages—Internal Electrical and Mechanical
Hazards
[Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 1 : Electrocution and Electrical Burn Hazards—
Contact with electric power
can kill or seriously injure you. Electric power is present inside the cabinetry unless the main
machine power disconnect is off.
• Do not unlock or open electric box doors.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 2 : Entangle and Crush Hazards—
Contact with moving components normally
isolated by guards, covers, and panels, can entangle and crush your limbs. These components
move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
— End of BIUUUS21 —
8

External Mechanical Hazards
PELLERIN MILNOR CORPORATION
BIUUUS22 (Published) Book specs- Dates: 20071015 / 20071015 / 20101117 Lang: ENG01 Applic: VJU VIS VSS VAU
3.
External Mechanical Hazards
3.1.
Safety Placards—External Mechanical Hazards
[Document BIUUUS16]
One or more safety placards on the machine, similar to the following, alert personnel to hazards
around the front, sides, rear or top of the machine.
Figure 1: External Mechanical Hazards
3.2.
Safety Alert Messages—External Mechanical Hazards
[Document
BIUUUS12]
The following are instructions about hazards around the front, sides, rear or top of the machine.
WARNING 3 : Fall, Entangle, and Strike Hazards—
Machine motion can cause you to fall
or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine.
Shuttles and conveyor belts move automatically.
• Keep yourself and others off of machine.
— End of BIUUUS22 —
9

Safety Alert Messages—Unsafe Conditions
PELLERIN MILNOR CORPORATION
BIUUUS14 (Published) Book specs- Dates: 20071015 / 20071015 / 20101117 Lang: ENG01 Applic: VJU VIS VSS VAU
4.
Safety Alert Messages—Unsafe Conditions
4.1.
Damage and Malfunction Hazards
4.1.1.
Hazards Resulting from Inoperative Safety Devices
WARNING 4 : Multiple Hazards—Operating the machine with an inoperative safety device
can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
WARNING 5 : Electrocution and Electrical Burn Hazards—Electric box doors—
Operating the machine with any electric box door unlocked can expose high voltage conductors
inside the box.
• Do not unlock or open electric box doors.
WARNING 6 : Entangle and Crush Hazards—Guards, covers, and panels—Operating the
machine with any guard, cover, or panel removed exposes moving components.
• Do not remove guards, covers, or panels.
4.1.2.
Hazards Resulting from Damaged Mechanical Devices
WARNING 7 : Multiple Hazards—Operating a damaged machine can kill or injure
personnel, further damage or destroy the machine, damage property, and/or void the warranty.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
4.2.
Careless Use Hazards
4.2.1.
Careless Operation Hazards—
Vital Information for Operator Personnel (see
also operator hazards throughout manual)
WARNING 8 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
CAUTION 9 : Goods Damage and Wasted Resources—Entering incorrect cake data
causes improper processing, routing, and accounting of batches.
• Understand the consequences of entering cake data.
10

Safety Alert Messages—Unsafe Conditions
PELLERIN MILNOR CORPORATION
4.2.2.
Careless Servicing Hazards—Vital Information for Service Personnel (see
also service hazards throughout manuals)
WARNING 10 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 11 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
— End of BIUUUS14 —
11


Nederlands 2
13


Published Manual Number: MTVAUS02NL
• Specified Date: 20071015
• As-of Date: 20071015
• Access Date: 20160705
• Depth: Detail
• Custom: n/a
• Applicability: VJU VIS VSS VAU
• Language Code: DUT01, Purpose: publication, Format: 1colA
VEILIGHEID—
Lopende Band
WARRSCHUWING: De in deze handleiding opgenomen informatie is door
Pellerin Milnor Corporation alleen in het Engels voorzien. Milnor heeft
getracht een vertaling van goede kwaliteit te verkrijgen, maar maakt geen
claims, doet geen beloften en biedt geen garanties betreffende de
nauwkeurigheid, volledigheid of adequaatheid van de in de niet-Engelse
versie opgenomen informatie.
Bovendien heeft Milnor geen enkele poging gedaan de in de niet-Engelse
versie opgenomen informatie te controleren, aangezien dit geheel door
derden is gedaan. Om deze redenen wijst Milnor uitdrukkelijk elke
aansprakelijkheid voor fouten wat betreft inhoud of vorm af en neemt zij
geen enkele verantwoordelijkheid op zich voor vertrouwen op, of gevolgen
van, het gebruik van de informatie in de niet-Engelse versie.
Milnor, of diens lasthebbers of functionarissen, zijn in geen enkel geval
aansprakelijk voor directe, indirecte, incidentele of strafrechtelijke
schade of gevolgschade die op welke wijze dan ook het gevolg is van
het gebruik van, of onvermogen tot gebruik van, of vertrouwen op, de
niet-Engelse versie van deze handleiding, of die het gevolg is van
fouten, weglatingen of vergissingen in de vertaling.
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
15

Toepasselijk Milnor®producten op modelnummer:
CEXC0020 CEXC0025 CEXC0030 CEXC2420 CEXC2425 CEXC2430 CEXC4820
CEXC4825 CEXC4830 CEXL0025 CEXL2425 CEXL4825 CEXR0025 CEXR2425
CEXR4825 COINC11- COINC11H COINC11K COINC11Q COSTA112 COSTA113
COSTA114 COSTA121 COSTA122 COSTA123 COSTA124 COSTQ114 COSTR112
CONVEY24 CONVEY36 CONVEY40 CONVEY42 CONVEY44 CONVEY48 CONVEY50
CONVEY60
16
This manual suits for next models
39
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