Milnor MWR12X5 Quick start guide

Published Manual Number/ECN: ME7MXR11AE/2014264A
• Publishing System: TPAS2
• Access date: 07/29/2014
• Document ECNs: Latest
Schematic/Electrical Parts
Milnor® Washer-Extractor
MWR12X5, MWR16X5,
& MWR18X4
EP-Express Controls
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Table of Contents
ME7MXR11AE/14264A
Page Description Document
1 Component Parts List W7MXRPL/2014264N
3 Limited Standard Warranty BMP720097/2008272A
4 How to Get the Necessary Repair Components BIUUUD19/20081231
5 How to Use Milnor® Electrical Schematic Diagrams BIUUUK01/20130308
18 Sample Schematic BMP010012/2001503N
20 3 Phase Motor Connection Diagram BMP850029/1999362B
21 3P Motor Diagram-Multivolt W80008/2001253A
22 Board to Board Wiring W7MXRBW/2008422B
24 Flushing Supplies W7MXRCF/2006463B
26 Electrical Valves W7MXREV/2006463B
28 Microprocessor Inputs W7MXRIA/2013103B
30 Control Circuit Transformer W7MXRLV/2014264B
32 Start Circuit W7MXRS+/2006463B
34 Variable Speed Controller W7MXRVPA/2013103B
36 120V/1PH Variable Speed Controller W7MXRVPS/2014254B

C O M P O N E N T P A R T S L I S T W7MXRPL/2014264N
COMPONENT FUNCTION OF THIS WHERE TO FIND NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION BA >>PRINTED CIRCUIT BOARDS BADV BOARD=DISPLAY/SWITCH PANEL W7MXRBW 98CMCR1823 BD:EP PLUS DISPLAY BEHIND SWPNL BAUP BOARD=PROCESSOR+I/O W7MXRBW 98CMCR1822 BD:EP PLUS ->TEST CONTROL PANEL CR >>RELAY-PILOT OR CONTROL CRD RELAY-OK TO OPEN DOOR W7MXRS+ 09C024D71 RELAY 4PDT DIFGLD 14PN 240V CONTROL PANEL CRDL RELAY-DOOR CLOSED AND LOCKED W7MXRS+ 09C024D71 RELAY 4PDT DIFGLD 14PN 240V CONTROL PANEL CRE RELAY-OK TO LOCK DOOR W7MXRS+ 09C024D71 RELAY 4PDT DIFGLD 14PN 240V CONTROL PANEL CS >>CONTACTOR-MOTOR STARTER CSVP CONTACTOR-ENABLE INVERTER W7MXRS+ 98CMCR1801 12A 3P CONTACTOR NR 240V5/6 CONTROL PANEL EF >>FUSE OR FUSE HOLDER EF71A FUSE-CONTROL CIRCUIT X-BUS W7MXRS+ 09FF002F2H 2A 250V F2H CONTROL FUSE CONTROL PANEL EF71B FUSE-CONTROL CIRCUIT Y-BUS W7MXRS+ 09FF002F2H 2A 250V F2H CONTROL FUSE CONTROL PANEL EFP1 FUSE-120V FEED TRANSFORMER PRIMARY W7MXRLV 09FF006AWV FUSE BUSS STYLE CC TYPE FNQ-R 6 AMP 60 CONTROL PANEL EFP2 FUSE-120V FEED TRANSFORMER PRIMARY W7MXRLV 09FF006AWV FUSE BUSS STYLE CC TYPE FNQ-R 6 AMP 60 CONTROL PANEL EFP1 FUSE-HV FEED TRANSFORMER PRIMARY W7MXRLV 09FF003AWV FUSE BUSS STYLE CC TYPE FNQ-R 3 AMP 60 CONTROL PANEL EFP2 FUSE-HV FEED TRANSFORMER PRIMARY W7MXRLV 09FF003AWV FUSE BUSS STYLE CC TYPE FNQ-R 3 AMP 60 CONTROL PANEL EM >>ELECTROMAGNET AND SOLENOID EMDL SOLENOID-DOOR UNLOCK W7MXRS+ 09K063C24 DOOR LOCK SOLENOID 24V DOOR LATCH EMDR SOLENOID-DRAIN VALVE W7MXREV 96D35RAA71 DRAINVAL RT-ANG 3" 240V 50/60C BELOW SHELL ES >>POWER SUPPLY-ELECTRONIC ESPS POWER SUPPLY-MICROPROCESSOR W7MXRBW 98CMCR1825 PWRSP 5/12/-12V 85-264VAC/IN CONTROL PANEL EX >>TRANSFORMERS EXHV TRANSFORMER-INCOMING VOLT.240VAC W7MXRLV MESSAGE EW SEE EX37-1 OR -2 FOR VOLTAGE CONTROL PANEL EXHV-1 TRANSFORMER-208VAC TO 240VAC W7MXRLV 98CMCR0902 AUTOXFMR 208V/230V 250VA CONTROL PANEL EXHV-3 TRANSFORMER-380/480V TO 240V W7MXRLV 09UA025AAB XFMR 380-480PRI/120-240SEC250V CONTROL PANEL
TRANSFORMER-120V TO 240V W7MXRLV 09UB20AA71 XFMR 120V PRI/240V SEC 200VA CONTROL PANEL
MT >>MOTORS MTWE MOTOR-WASHER W7MXRVPA MESSAGE SO SEE SPECIFIC COMPONENT+NAMEPLATE BELOW SHELL MTWE MOTOR-WASHER W7MXRVPS MESSAGE SO SEE SPECIFIC COMPONENT+NAMEPLATE BELOW SHELL MV >>>MOTOR POWER INVERTERS MVINV INVERTER-VARIABLE SPEED LOW VOLTAGE W7MXRVPA 09MV030F74 VARSPEED 3HP 11A 230V GPD315 CONTROL PANEL MVINV INVERTER-VARIABLE SPEED MWR09-120V/1P W7MXRVPS 09MV005C37 INVERTER GPD205 5 AMPS 120V CONTROL PANEL
Page 1 of 2
1

C O M P O N E N T P A R T S L I S T W7MXRPL/2014264N
COMPONENT FUNCTION OF THIS WHERE TO FIND NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION SH >>SWITCH-HAND OPERATED SH01 SWITCH-208/240VAC W7MXRLV 09N050 TOGSW SPDT NO OFF 10A250V CONTROL PANEL SHDO SWITCH-UNLATCH DOOR W7MXRS+ 09N405PB10 SWASS PBBK 1NO DOOR LATCH SHMF SWITCH-MANUAL FLUSH W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT SK >>SWITCH-KEYLOCK SKPR SWITCH-RUN/PROGRAM W7MXRIA 09N127C KEYSW SPST 7A120VAC SCREW TERM SWITCH PANEL SM >>SWITCH-MECHANICAL OPERATED SMD SWITCH-DOOR CLOSED W7MXRS+ 02-04177 MICROSWITCH, 1 IN LEVER DOOR LATCH SME SWITCH-DOOR IS LOCKED W7MXRS+ 09R010D DOOR LOCK SWITCH DOOR LATCH SMWVB SWITCH-VIBRATION W7MXRIA 98CMCR0910 VIBRATION SWITCH CONTROL PANEL SP >>>SWITCH-PRESSURE SPHL PRESSURE SW-HIGH LEVEL MWR18 W7MXRIA 09N101 PRESS SW ASSY TRIP 4.85" CONTROL PANEL
PRESSURE SW-HIGH LEVEL MWR12&16 W7MXRIA 09N100 PRESS SW ASSY TRIP 2.5" CONTROL PANEL
SPLL PRESSURE SW.-LOW LEVEL W7MXRIA 09N100 PRESS SW ASSY TRIP 2.5" CONTROL PANEL VE >>VALVE-ELECTRIC OPERATED VEC1 VALVE-FLUSH DETERGENT W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEC2 VALVE-FLUSH BLEACH W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEC3 VALVE-FLUSH SOUR W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEC4 VALVE-FLUSH SOFTNER W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEC5 VALVE-FLUSH STARCH W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEFL VALVE-FLUSH W7MXREV 98CMCR0939 PERISTALTIC/WATER INLET REAR OF MACH VEMF VALVE-MANUAL FLUSH W7MXRCF MESSAGE MS CHEMICAL FLUSHING VALVE BY OTHERS SUPPLY INJECT VEWC VALVE-COLD WATER W7MXREV 98CMCR0937 3/4"DUOINLET 1/2"HOSEOUT REAR OF MACH VEWH VALVE-HOT WATER W7MXREV 98CMCR0937 3/4"DUOINLET 1/2"HOSEOUT REAR OF MACH
Page 2 of 2
2

PELLERIN MILNOR CORPORATION
LIMITED STANDARD WARRANTY
We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material and
workmanship for a period of one year from the date of shipment (unless the time period is specifically
extended for certain parts pursuant to a specific MILNOR published extended warranty) from our
factory with no operating hour limitation. This warranty is contingent upon the equipment being
installed, operated and serviced as specified in the operating manual supplied with the equipment,
and operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery, we
will at our option repair or replace the defective part or parts, FOB our factory. We retain the right to
require inspection of the parts claimed defective in our factory prior to repairing or replacing same.
We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment,
and this warranty shall be void if the equipment is tampered with, modified, or abused, used for
purposes not intended in the design and construction of the machine, or is repaired or altered in any
way without MILNOR's written consent.
Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered by
this warranty. For parts which require routine replacement due to normal wear such as gaskets,
contact points, brake and clutch linings, belts, hoses, and similar parts the warranty time period is 90
days.
We reserve the right to make changes in the design and/or construction of our equipment (including
purchased components) without obligation to change any equipment previously supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON
THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR
PURPOSE
. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR
DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF
ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR
OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR
ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY
OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW
CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT,
PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS
OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE
EQUIPMENT IT SELLS OR FURNISHES.
THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR
AND NO OTHER WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL
BE IMPLIED.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO
ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION
WITH THE SALE OR FURNISHING OF OUR EQUIPMENTTOANYBUYER.
OR ANY OTHER WARRANTY IMPLIED BY LAW INCLUDING BUT NOT
LIMITED TO REDHIBITION
BMP720097/2008272A
3

How to Get the Necessary Repair Components
PELLERIN MILNOR CORPORATION
BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU
How to Get the Necessary Repair Components
This document uses Simplified Technical English.
Learn more at http://www.asd-ste100.org.
You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor®factory.
Tell the supplier the machine model and serial number and this data for each necessary component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES
Telephone: [phone]
Fax: [phone]
Email: [email protected]
— End of BIUUUD19 —
4

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
BIUUUK01 (Published) Book specs- Dates: 20130308 / 20130308 / 20130308 Lang: ENG01 Applic: PCR UUU
How to Use Milnor®Electrical Schematic Diagrams
Milnor®electrical schematic manuals contain a table of contents/component list and a set of
schematic drawings. These documents are cross referenced and must be used together.
The table of contents/components list shows, for every component on every schematic in the
manual, the component item number (explained in detail below), statement of function, parent
schematic number, part number, description and electric box location. In older manuals, two
component lists are provided: List 1 sorts the components by function, and List 2 by type of
component. Newer schematic manuals include only the list sorted by component number.
The schematic drawings use symbols for each electromechanical component, and indicate the
function of each. Integrated circuits are not shown, but the function of each microprocessor input
and output is stated. Certain electrical components not pertinent to circuit logic, such as wire
connectors, are not represented on the schematic.
Most machines require several schematics to describe the complete control system and all the
options available on the included models. In most manuals there are some schematic pages that
don't apply to your specific machine because certain options and configurations are mutually
exclusive or are not necessary in all markets. You may find it helpful to mark or remove such
pages. A schematic page that only applies to a subset of machines will normally state, in the title,
which models and/or options it covers. Compare this with the nameplate on your machine and
with your purchase records.
Each schematic is devoted to circuits with common functions (e.g., microprocessor inputs, motor
contactors). Schematics appear in the manual in alphanumeric order.
1. Component Prefix Classifications and Descriptions
Component item numbers consist of up to six characters and appear as part of a component's
symbol on the schematic. The first two characters indicate the general class of component, and
the remaining characters are a mnemonic for the function. For example, “CD” is the code for all
time delay relays, and “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves
as a safety reset.
The following are descriptions of electrical components used in Milnor®machines. Descriptions
are in alphabetical order by the component class code (two character prefix).
Note 1: Some component class codes do not have a corresponding symbol, but are represented by a box
and an accompanying note describing the component. Examples of such codes are BA (printed circuit
board), ED (electronic display), and ES (electronic power supply).
BA=Printed Circuit Board—Insulating substrate on which a thin pattern of copper conductors
has been formed to connect discrete electronic components also mounted on the board.
CB=Circuit Breaker (Figure 1)—Automatic switch that opens an electric circuit in abnormal
current conditions (e.g., an overload).
Figure 1: Circuit Breaker (CB)
CD=Control, Time Delay Relay (Figure 2)—A relay whose contacts switch only after a fixed
or adjustable delay, once voltage has been applied to its coil. The contacts switch back to
normal (de-energized state) immediately when the voltage is removed.
5

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 2: Time Delay Relay (CD)
Coil and Contacts Legend
.
A. Coil
B. Contacts
CL=Control, Latch Relay (Figure 3)—A relay which latches in an energized or set position
when operated by one coil (the latch/set coil). The relay stays latched even though coil voltage
is removed. The relay releases or unlatches when voltage is applied to a second coil (the
unlatch/reset coil).
Figure 3: Latch Relay (CL)
Coils and Contacts Legend
.
A. Coils
B. Contacts
CR=Control, Relay (Figure 4)—A relay whose contacts switch immediately when voltage is
applied to its coil and revert to normal when the voltage is removed.
Figure 4: Standard Relay (CR)
Coils and Contacts Legend
.
A. Coil
B. Contacts
CP=Control, Photo-Eye (Figure 5)—Photo-eyes sense the presence of an object without direct
physical contact. Photo-eyes consist of a transmitter, receiver, and output module. These
components may be housed in one assembly with the transmitter bouncing light off of a
reflector to the receiver, or these components can be housed in two separate assemblies with
the transmitter pointed directly at the receiver. The photo-eye can be set to turn on its output
either when the light beam becomes blocked (dark operate) or when it becomes un-blocked
(light operate).
6

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 5: Photo-eye (CP)
Symbols Legend
.
A. Example of single
assembly
B. Example of two separate
assemblies
CS=Control, Contactor/Motor Starter (Figure 6)—A relay capable of handling heavier
electrical loads, usually a motor.
Figure 6: Other Control Symbols
EB=Electric Buzzer (Figure 6)—An audible signaling device.
EC=Electric Clutch (Figure 6)—A clutch consists of a coil and a rotor. The rotor has two
separate rotating plates. These plates are free to rotate independent of each other until the coil
is energized. Once energized the two plates turn as one.
ED=Electronic Display—A visual presentation of data, such as an LCD (liquid crystal display),
LED (light emitting diode) display, or VFD (vacuum florescent display).
EF=Electric Fuse (Figure 6)—A fuse is an over-current safety device with a circuit opening
fusible member which is heated and severed by the passage of over-current through it.
EL=Electric Light (Figure 6)—Indicator lights may be either incandescent or fluorescent.
EM=Electro Magnet Solenoid—A device consisting of a core surrounded by a wire coil through
which an electric current is passed. While current is flowing, iron is attracted to the core (e.g.,
a pinch tube drain valve solenoid).
ES=Electronic Power Supply—A device that converts AC (alternating current) to filtered and
regulated DC (direct current). The input voltage to the power supply is usually 120 or 240
VAC. The output is +5, +12, and -12 VDC.
ET=Thermal Overload (Figure 7)—A safety device designed to protect a motor. A thermal
overload consists of an overload block, heaters, and an auxiliary contact. The auxiliary contact
is normally installed in a safety (three-wire) circuit that stops power to the motor contactor
coil when a motor overload occurs.
7

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 7: Thermal Overload (ET)
Schematic Symbol Legend
.
A. Heater (one per phase)
B. Overload relay; contacts open if overload
condition exists
EX=Electrical Transformer (Figure 8)—A device that transfers electrical energy from one
isolated circuit to another, often raising or lowering the voltage in the process.
KB=Keyboard—Device similar to a typewriter for making entries to a computer.
MN=Electronic Monitor (CRT)—A cathode ray tube used for visual presentation of data.
MR=Motors (Figure 9)—Electromechanical device that converts electrical energy into
mechanical energy.
Figure 8: Transformer (EX) Figure 9: Electric Motor (MR)
MV=Motor (Variable Speed) Inverter—To vary the speed of an AC motor, the volts to
frequency ratio must be kept constant. The motor will overheat if this ratio is not maintained.
The motor variable speed inverter converts three phase AC to DC. The inverter then uses this
DC voltage to generate AC at the proper voltage and frequency for the commanded speed.
Note 2: Switch symbols used in the schematics and described below always depict the switch in its un-
actuated state.
PX=Proximity Switch (Figure 10)—A device which reacts to the proximity of an target without
physical contact or connection. The actuator or target causes a change in the inductance of the
proximity switch which causes the switch to operate. Proximity switches can be two-wire
(AC) or three-wire (DC) devices.
8

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 10: Proximity Switches (PX)
Switch Symbols Legend
.
A. Alternating current
proximity switch
B. Direct current proximity
switch
SC=Switch, Cam Operated (Figure 11)—A switch in which the electrical contacts are opened
and/or closed by the mechanical action of a cam(s). Applications include 35-50 pound timer
operated machines, Autospot, timer reversing motor assembly, and some balancing systems.
SH=Switch, Hand Operated (Figure 12)—A switch that is manually operated (e.g., Start
button, Master switch, etc.).
Figure 11: Cam Switch (SC) Figure 12: Hand Operated Switch
(SH)
SK=Switch, Key Lock (Figure 13)—A switch that requires a key to operate. This prevents
unauthorized personnel from gaining access to certain functions (e.g., the Program menu).
SL=Switch, Level Operated (Figure 14)—A switch connected to a float that causes the switch
to open and close as the level changes.
Figure 13: Key Switch (SK) Figure 14: Level Switch (SL)
SM=Switch, Mechanically Operated (Figure 15)—A switch that is mechanically operated by a
part of or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)
SP=Switch, Pressure Operated (Figure 16)—A switch in which a diaphragm presses against a
switch actuator.
9

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 15: Mechanical Switch (SM) Figure 16: Pressure Switch (SP)
ST=Switch, Temperature Operated (Figure 17)—A switch that is actuated at a preset
temperature (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or
Combistats).
TB=Terminal Board (Figure 18)—A strip or block for attaching or terminating wires.
Figure 17: Temperature Switch
(ST) Figure 18: Terminal Board (TB)
VE=Valve, Electric Operated (Figure 19)—A valve operated by an electric coil to control the
flow of fluid. The fluid can be air, water or hydraulic.
Figure 19: Electrically Operated
Valve (VE)
ZF=Rectifier (Figure 20)—A solid state device that converts alternating current to direct
current.
10

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 20: Bridge Rectifier (ZF)
Component Symbol Legend
.
A. Alternating current input
B. Direct current output
Figure 21: Bridge Rectifier
Component Legend
.
A. Alternating current in
B. Negative direct current
out
C. Positive direct current out
WC=Wiring Connector—A coupling device for joining two cables or connecting a cable to an
electronic circuit or piece of equipment. Connectors are male or female, according to whether
they plug into or receive the mating connector.
2. Component Terminal Numbering
CAUTION 1 : Risk of Mis-wiring—Due to electrical component manufacturing
inconsistencies, the pin numbers imprinted on components such as connectors and relay bases
used on Milnor machines often do not correspond to the pin numbers shown in the schematics.
• Ignore pin numbers imprinted on in-line connectors (e.g., Molex connectors) and relay
bases.
• Use the pin identification illustrations herein to identify pins on these components.
11

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 22: Plug-in Relays
11-pin Relay with Grey Base Legend
14-pin Relay with Grey Base (older)
14-pin Relay with Black Base (newer)
14-pin Relay with Beige Base (rare)
.
Left. View of
relay
and
base
Right. Same
view,
show-
ing pin
num-
bers
12

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Note 3: Relay functional names ending with the letter "M" (e.g., CRxxM) are not discrete components but
are a component of a printed circuit board. They are usually not individually replaceable.
Figure 23: AMP Connector Pin Locations
36-pin Connector
18-pin Connector Legend
.
A. View of mating halves of connector
B. Same view, showing assigned pin numbers
13

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 24: Molex Connector Pin Locations
15-pin Connector 9-pin Connector
6-pin Connector 4-Pin Connector
2-pin Connector Legend
A. View of mating halves of connector
B. Same view, showing assigned pin numbers
.
14

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
Figure 25: Pressure Switch
Component Legend
.
A. Contact 1—Normally open
B. Contact 2—Normally closed
C. Contact 3—Common
Figure 26: Toggle Switch
Component Legend
.
A. Normally closed contacts
B. Common contacts
C. Normally open contacts
D. Pole
Figure 27: Switch with Replaceable Contact Blocks
Rotary or Push-button Switch Component Legend
.
A. Terminal 7
B. Terminal 8
C. Terminal 4 if normally open; terminal 1 if normally closed
D. Terminal 5 if normally open; terminal 2 if normally closed
E. Terminal V
F. Terminal 9
G. Terminal Q if normally open; terminal K if normally closed
H. Terminal 6 if normally open; terminal 3 if normally closed
I. Terminal W
J. Terminal X
K. Terminal R if normally open; terminal L if normally closed
L. Terminal S if normally open; terminal M if normally closed
3. Features of Milnor®Electrical Schematic Diagrams
Document BMP010012 (following this section) is a sample schematic, based on a schematic
diagram for the Milnor®gas dryer. For the purposes of this exercise, the schematic is shown gray
and explanations of the items on the schematic are shown black.
The item numbers below correspond to the circled item numbers shown on the drawing.
1. The first six characters of the drawing number (W6DRYG) indicate that this is a wiring
diagram (W), identify the generation of controls (6), and identify the type of machine
(DRYG=Gas Dryer). These characters appear in the drawing number of every schematic in
the set.
The characters following the first six are unique to each drawing. The two characters
identified as the page number are an abbreviation for the function performed by the depicted
15

How to Use Milnor®Electrical Schematic Diagrams
PELLERIN MILNOR CORPORATION
circuitry (S+=three-wire circuit) and establish the order in which the schematic occurs in the
manual (schematics are arranged in alpha-numeric order in the manual).
Whenever circuitry changes are significant enough to warrant publishing a new schematic
drawing, the new drawing number will be the same as the old except for the major revision
letter (A in the example).
2. Included in the drawing title are the class of control system, the title of this circuit, and the
circuit voltage.
3. Line numbers are provided along the bottom edge of the drawing. These permit service
personnel in the field and at the Milnor®factory to quickly relate circuit locations when
discussing troubleshooting over the phone. Page and line numbers are referenced on the
drawing as explained in items five and six below.
4. Relay contacts show the page and line number on which the relay coil may be found. This is
the type of cross referencing most frequently used in troubleshooting.
5. Relay coils show the page and line number on which its associated contacts are located.
6. Relay contacts and relay coils show the physical location of the relay.
7. The designation MTA applies to electronic circuit board connections. Typically, a control
system will contain several different types of circuit boards and one or more boards of each
type. A numerical suffix identifies the board type and a numerical prefix identifies which one
of several boards of a given type is being depicted. For example, the designation 1MTA5
identifies this as the first I/O board (8 output, 16 input board) in the control system. As shown
on the drawing, a pin number follows the board number, separated by a dash. Thus, 1MTA5-
9 is pin 9 on this board. The numerical designations for board types vary from one control
system to another. Some of the board types commonly encountered on the Mark V and Mark
VI washer-extractor control and their designations are as follows:
• MTM1-MTM8 = Mother board
• MTA1-MTA5 = 8 output, 16 input (8/16) boards
• MTA11-MTA14 = 24 output boards
• MTA30-MTA40 = processor boards
• MTA41-MTA43 = digital to analog (D/A) boards
• MTA51-MTA55 = analog to digital (A/D) boards
• MTA81-MTA85 = balance A-D board
The complete listing of the boards utilized in a given control system can be found in the
component list for that system.
8. Wire numbers, as described earlier in this section, are shown at appropriate locations on the
schematic drawing.
9. Where diamond symbols appear at the end of a conductor, these are match points for
continuing the schematic on another drawing. The page and line number that continues the
circuit is printed adjacent to the diamond symbol. Where more than one match point appears
on the referenced page, match diamonds containing corresponding letters.
— End of BIUUUK01 —
16