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Published Manual Number/ECN: MAI30VXXAE/2002044N
• Publishing System: TPAS
• Access date: 01/30/2002
• Document ECN's: Latest Available
Installation—
30015, 30022 Cxx, Vxx,Txx
Rigid Mount
Washer-Extractors
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available ECN.
This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting Pages
This manual may contain references to “yellow pages.” Although the pages containing
troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if
any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of
contents.
Trademarks of Pellerin Milnor Corporation
The following, some of which may be used in this manual, are trademarks of Pellerin Milnor
Corporation:
Ampsaver®Dye-Extractor®Gear Guardian®Milnet®Staph-Guard®
Autolint®Dyextractor®Hands-Off®Milnor®System 4®
Auto-Purge®E-P Express®Hydro-Cushion®Miltrac System 7®
Autovac E-P OneTouch®Mildata®Miltron Totaltrol®
CBW®E-P Plus®
Comments and Suggestions
Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation
Attn: Technical Publications
P. O. Box 400
Kenner, LA 70063-0400
Fax: (504) 469-1849
Table of Contents
for MAI30VXXAE/2002044N
30015, 30022 Cxx, Vxx,Txx Rigid Mount Washer-Extractors
Page Description Document/ECN
1 Warranty BMP720097/92732A
3 How to Order Parts BMP720097R/72332A
4 Rigid Mount Washer-Extractor Installation & Service Safety MSIN0704AE/9271BV
7 About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108
9 Glossary of Tag Illustrations - M-Style, 30" T-
Style, & 30" V-Style Washer-Extractors MSIUUMTGAE/2001134V
13 Section 1: Installation
14 Handling and Setting Procedures for Rigid Mount
30015 & 30022 Washer-Extractors MSIN0703BE/2001036V
18 Service Connections BIRQVI01/20020125
23 Section 2: Dimensional Drawings
25 Dimensional Drawing - 30015C4A & 30015C4T BD3015C4BE/2001332D
27 Dimensional Drawing - 30015V7J, T5E & T5X BD3015V7BE/2002044D
29 Dimensional Drawing - 30015J4P BD3015J4AE/2001064D
30 Dimensional Drawing - 30015J4P Options BD3015J4AB/2001064D
31 Dimensional Drawing - 30022C4A & C4T BD3022C4BE/2001332D
33 Dimensional Drawing - 30022V6J, T5E & T5X BD3022V6BE/2002044D
34 Dimensional Drawing - 30022V6J, T5E, & T5X Options BD3022V6BB/2001234D
35 Dimensional Drawing - Pedestal Base 30015
& 30022 Vxx, Txx BD30VBASAE/2000455D
3(//(5,10,/125&25325$7,21
/,0,7('67$1'$5':$55$17<
We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material
and workmanship for a period of one year from the date of shipment from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed,
operated and serviced as specified in the operating manual supplied with the equipment, and
operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,
we will – at our option – repair or replace the defective part or parts, FOB our factory. We
retain the right to require inspection of the parts claimed defective in our factory prior to
repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized
repairs or service to our equipment, and this warranty shall be void if the equipment is repaired
or altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,
brake and clutch linings and similar parts – are not covered by this warranty, nor are parts
damaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment
(including purchased components) without obligation to change any equipment previously
supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON
THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR
PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES
ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER
PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,
ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL
CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND
THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR
CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER
WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR
FURNISHES.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO
ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION
WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.
BMP720097
92732A
1
2
How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you this
machine, or directly from the MILNOR factory. In most cases, your dealer will
have these parts in stock.
When ordering parts, please be sure to give us the following information:
1. Model and serial number of the machine for which the parts are required
2. Part number
3. Name of the part
4. Quantity needed
5. Method of shipment desired
6. In correspondence regarding motors or electrical controls, please include all
nameplate data, including wiring diagram number and the make or
manufacturer of the motor or controls.
All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual
It is strongly recommended that you read the installation and operating manual
before attempting to install or operate your machine. We suggest that this manual
be kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION
32%2;.(11(5/$86$
FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R
72332A
3
MSIN0704AE/9271BV
ÈRIGID MOUNT WASHER-EXTRACTOR
INSTALLATION AND SERVICE SAFETY
ÊHazards During Assembly
ELECTROCUTION HAZARD—Contact with high voltage can kill or seriously in-
jure you.
☞All electrical connections must be made by a competent electrician.
ÊHazards During Servicing and Maintenance
ELECTROCUTION HAZARD—High voltage is present inside electric boxes, mo-
tors and many other components. Power switches on machine control panels
disable only control circuit power in certain boxes. You can be killed or seri-
ously injured on contact with high voltage.
☞Lock OFF and tag out power at the wall disconnect before servicing, except
where specifically instructed otherwise in this manual.
ENTANGLE AND CRUSH HAZARD—Belts and pulleys can entangle and crush
body parts.
☞Lock OFF and tag out power at the wall disconnect before servicing, except
where specifically instructed otherwise in this manual.
☞Insure belt guards are in place during service procedures.
B
ÊGeneral Safety Requirements
(specific warnings, next page and throughout manual)
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs or changes to the
machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death. The
owner or his selected representative (owner/user) is responsible for understanding and ensuring the proper operation
and maintenance of the machine. The owner/user must familiarize himself with the contents of all machine instruc-
tion manuals. The owner/user should direct any questions about these instructions to a Milnor®dealer or the Mil-
nor®Service department.
Most regulatory authorities (including OSHA in the USA) hold the owner/user ultimately responsible for
maintaining a safe working environment. Therefore, the owner/user must do the following:
•recognize all foreseeable safety hazards within his facility and take actions to protect his personnel,
equipment, and facility
•require that personnel are familiar with all functional and safety aspects of the machine
•ensure safety devices installed on the machine are in place and properly maintained
•ensure all machine parts and assemblies are properly maintained.
ËLaundry Facility—Provide a supporting floor that is strong and rigid enough to support--with a reasonable
safety factor and without undue or objectionable deflection--the weight of the fully loaded machine and the forces
transmitted by it during operation. (For washer-extractors, see “ABOUT THE FORCES TRANSMITTED BY MIL-
NOR®WASHER-EXTRACTORS.”) Provide sufficient clearance for machine movement. Provide any safety
guards, fences, restraints, devices, and verbal and/or posted restrictions necessary to prevent personnel, machines,
or other moving machinery from accessing the machine or its path. Provide adequate ventilation to carry away heat
and vapors. Ensure service connections to installed machines meet local and national safety standards, especially
regarding the electrical disconnect (see the National Electric Code). Prominently post safety information, including
signs showing the source of electrical disconnect.
ËPersonnel—Inform personnel about hazard avoidance and the importance of care and common sense. Provide
personnel with the safety and operating instructions that apply to them. Verify that personnel use proper safety and
operating procedures. Verify that that personnel understand and abide by point-of-hazard tags on the machine and
procedure-specific precautions in the instruction manuals.
ËSafety Devices—Ensure that no one eliminates or disables any safety device on the machine or in ths facility.
Do not allow machine to be used with any missing guard or cover. Service any failing or malfunctioning device
before operating the machine.
ËMaintenance—Ensure the machine is inspected and serviced in accordance with the norms of good practice and
with the preventive maintenance schedule. Replace belts, pulleys, brake shoes/disks, clutch plates/tires, rollers,
seals, alignment guides, etc. before they are severely worn. Immediately investigate any evidence of impending
failure and make needed repairs (e.g., cylinder, shell, or frame cracks; drive components such as motors, gear boxes,
4
MSIN0704AE/9271BV (1 of 2)
ÈRIGID MOUNT WASHER-EXTRACTOR
INSTALLATION AND SERVICE SAFETY
ÊHazards During Assembly
ELECTROCUTION HAZARD—Contact with high voltage can kill or seriously in-
jure you.
☞All electrical connections must be made by a competent electrician.
ÊHazards During Servicing and Maintenance
ELECTROCUTION HAZARD—High voltage is present inside electric boxes, mo-
tors and many other components. Power switches on machine control panels
disable only control circuit power in certain boxes. You can be killed or seri-
ously injured on contact with high voltage.
☞Lock OFF and tag out power at the wall disconnect before servicing, except
where specifically instructed otherwise in this manual.
ENTANGLE AND CRUSH HAZARD—Belts and pulleys can entangle and crush
body parts.
☞Lock OFF and tag out power at the wall disconnect before servicing, except
where specifically instructed otherwise in this manual.
☞Insure belt guards are in place during service procedures.
B
ÊGeneral Safety Requirements
(specific warnings, next page and throughout manual)
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs or changes to the
machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death. The
owner or his selected representative (owner/user) is responsible for understanding and ensuring the proper operation
and maintenance of the machine. The owner/user must familiarize himself with the contents of all machine instruc-
tion manuals. The owner/user should direct any questions about these instructions to a Milnor®dealer or the Mil-
nor®Service department.
Most regulatory authorities (including OSHA in the USA) hold the owner/user ultimately responsible for
maintaining a safe working environment. Therefore, the owner/user must do the following:
•recognize all foreseeable safety hazards within his facility and take actions to protect his personnel,
equipment, and facility
•require that personnel are familiar with all functional and safety aspects of the machine
•ensure safety devices installed on the machine are in place and properly maintained
•ensure all machine parts and assemblies are properly maintained.
ËLaundry Facility—Provide a supporting floor that is strong and rigid enough to support--with a reasonable
safety factor and without undue or objectionable deflection--the weight of the fully loaded machine and the forces
transmitted by it during operation. (For washer-extractors, see “ABOUT THE FORCES TRANSMITTED BY MIL-
NOR®WASHER-EXTRACTORS.”) Provide sufficient clearance for machine movement. Provide any safety
guards, fences, restraints, devices, and verbal and/or posted restrictions necessary to prevent personnel, machines,
or other moving machinery from accessing the machine or its path. Provide adequate ventilation to carry away heat
and vapors. Ensure service connections to installed machines meet local and national safety standards, especially
regarding the electrical disconnect (see the National Electric Code). Prominently post safety information, including
signs showing the source of electrical disconnect.
ËPersonnel—Inform personnel about hazard avoidance and the importance of care and common sense. Provide
personnel with the safety and operating instructions that apply to them. Verify that personnel use proper safety and
operating procedures. Verify that that personnel understand and abide by point-of-hazard tags on the machine and
procedure-specific precautions in the instruction manuals.
ËSafety Devices—Ensure that no one eliminates or disables any safety device on the machine or in ths facility.
Do not allow machine to be used with any missing guard or cover. Service any failing or malfunctioning device
before operating the machine.
ËMaintenance—Ensure the machine is inspected and serviced in accordance with the norms of good practice and
with the preventive maintenance schedule. Replace belts, pulleys, brake shoes/disks, clutch plates/tires, rollers,
seals, alignment guides, etc. before they are severely worn. Immediately investigate any evidence of impending
failure and make needed repairs (e.g., cylinder, shell, or frame cracks; drive components such as motors, gear boxes,
5
ÊHazards Requiring Immediate Service
MULTIPLE HAZARDS—Failure to maintain machine in proper working order can result in
fatal or serious injury to operators and/or damage to property. DO NOT permit operation
under any of the following circumstances:
☞Malfunctioning door interlock mechanism.
☞Malfunctioning limit switches.
☞Malfunctioning two hand inching.
☞Any evidence of cylinder damage.
☞Missing or removed guards, covers, or side panels.
☞Malfunctioning tilting components, including but not limited to safety limit switches,
electrical interlocks, and operator controls.
☞If any of these conditions occur:
•The machine makes a sound like skidding automobile tires as it comes out of extract.
•The wash or drain clutch does not disengage or it reengages during extract.
•V-belts jump off at the start of, during, or at the end of extract.
•A strange whining sound occurs at any time during extract.
B
6