Minebea Intec X3 User manual

X3 Process Indicator PR 5410
Instrument Manual
Translation of the original instrument manual 9499 050 54103 Edition 12.7.0 10/10/2022
Release 4.60.xx-Exx
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: [phone] Fax: [phone]

Foreword
Must be followed!
Any information in this document is subject to change without notice and does not represent a commitment on
the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained
and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial
number as well as all license numbers relating to the product have to be cited.
Note
This document is partially protected by copyright. It may not be changed or copied, and it may not be used
without purchasing or written permission from the copyright owner (Minebea Intec). The use of this product
constitutes acceptance by you of the abovementioned provisions.

Table of contents
1 Introduction.........................................................................................................................................9
1.1 Read the manual......................................................................................................................................................... 9
1.2 This is what operating instructions look like .......................................................................................................... 9
1.3 This is what lists look like...........................................................................................................................................9
1.4 This is what menu items and softkeys look like.....................................................................................................9
1.5 This is what the safety instructions look like.......................................................................................................... 9
1.6 Hotline........................................................................................................................................................................ 10
2 Safety instructions.............................................................................................................................. 11
2.1 General notes ............................................................................................................................................................. 11
2.2 Intended use............................................................................................................................................................... 11
2.3 Initial inspection......................................................................................................................................................... 11
2.4 Before operational startup....................................................................................................................................... 11
2.4.1 Installation .......................................................................................................................................................12
2.4.2 Opening the device.........................................................................................................................................12
2.4.3 Supply voltage connection............................................................................................................................12
2.4.4 Protective ground connection ......................................................................................................................13
2.5 RF interference suppression ................................................................................................................................... 14
2.6 Failure and excessive stress.................................................................................................................................... 14
2.7 Important note.......................................................................................................................................................... 14
2.8 Repairs and maintenance........................................................................................................................................ 14
2.8.1 General information ...................................................................................................................................... 14
2.8.2 Electrostatically sensitive parts ................................................................................................................... 14
2.8.3 Replacing fuses ...............................................................................................................................................15
3 Device description ............................................................................................................................. 16
3.1 General notes ............................................................................................................................................................ 16
3.2 Overview of the device ............................................................................................................................................ 16
3.2.1 Communication protocols .............................................................................................................................17
3.3 Housing .......................................................................................................................................................................17
3.3.1 General notes ..................................................................................................................................................17
3.3.2 Dimensions ..................................................................................................................................................... 18
3.3.3 Control panel cut-out.................................................................................................................................... 18
3.4 Display and operating elements ............................................................................................................................ 19
3.4.1 General information ...................................................................................................................................... 19
3.4.2 Overview.......................................................................................................................................................... 19
3.4.3 Display ............................................................................................................................................................. 19
3.4.4 Operating elements.......................................................................................................................................23
3.5 Overview of connections.........................................................................................................................................29
3.5.1 Plug-in cards...................................................................................................................................................30
X3 Process Indicator PR 5410 Table of contents
Minebea Intec EN-1

4 Device installation.............................................................................................................................. 32
4.1 General notes ............................................................................................................................................................32
4.2 Mechanical preparation...........................................................................................................................................32
4.3 EMC-compliant installation .................................................................................................................................... 33
4.3.1 Connecting the screens.................................................................................................................................33
4.3.2 Connecting the equipotential bonding conductor...................................................................................33
4.4 Hardware construction ............................................................................................................................................33
4.4.1 Main board......................................................................................................................................................33
4.4.2 Display board..................................................................................................................................................35
4.4.3 Network port...................................................................................................................................................35
4.4.4 RS-232 interface.............................................................................................................................................36
4.4.5 Digital inputs ................................................................................................................................................. 40
4.4.6 Digital outputs................................................................................................................................................42
4.5 Connecting analog load cells and platforms........................................................................................................45
4.5.1 General information ......................................................................................................................................45
4.5.2 Connecting a load cell with a 4-wire cable.................................................................................................46
4.5.3 Connecting a load cell with a 6-wire cable.................................................................................................47
4.5.4 Connecting between 2 and8 load cells (650 Ω) using a 6-wire connection cable ..............................48
4.5.5 Connecting load cells of type series PR 6221 ............................................................................................49
4.5.6 Testing the measuring circuit ......................................................................................................................49
4.5.7 External supply to load cells..........................................................................................................................51
4.5.8 Connection to relay PR 1626/6x ..................................................................................................................52
4.5.9 Connecting an analog weighing platform (CAP… series).........................................................................54
4.6 Accessories ................................................................................................................................................................57
4.6.1 General information ......................................................................................................................................57
4.6.2 2× RS-232-interface ......................................................................................................................................59
4.6.3 1× RS-232 interface and 1× RS-485 interface ............................................................................................ 61
4.6.4 CANopen interface.........................................................................................................................................70
4.6.5 Connexx module ............................................................................................................................................72
4.6.6 Analog inputs and outputs...........................................................................................................................78
4.6.7 BCD output (open emitter) ........................................................................................................................... 81
4.6.8 BCD output (open collector).........................................................................................................................85
4.6.9 Switch settings ...............................................................................................................................................89
4.6.10 Output modes ................................................................................................................................................90
4.6.11 Opto-decoupled inputs and outputs.......................................................................................................... 91
4.6.12 Status LEDs on fieldbus card........................................................................................................................96
4.6.13 ProfiBus DP interface ....................................................................................................................................96
4.6.14 InterBus-S interface......................................................................................................................................101
4.6.15 DeviceNet interface .....................................................................................................................................106
4.6.16 CC-Link interface ..........................................................................................................................................110
4.6.17 ProfiNet I/O interface................................................................................................................................... 112
4.6.18 EtherNet/IP interface ...................................................................................................................................116
X3 Process Indicator PR 5410 Table of contents
EN-2 Minebea Intec

5 "Standard" application ..................................................................................................................... 119
5.1 Functions...................................................................................................................................................................119
5.1.1 General information .....................................................................................................................................119
5.1.2 Display functions...........................................................................................................................................119
6 "EasyFill" application....................................................................................................................... 120
6.1 Functions.................................................................................................................................................................. 120
6.1.1 General information .................................................................................................................................... 120
6.1.2 Display functions.......................................................................................................................................... 120
6.1.3 Filling mode ..................................................................................................................................................120
6.2 Application menu [Start] ....................................................................................................................................... 120
7 Getting started .................................................................................................................................122
7.1 Power failure/Data backup/Restart .................................................................................................................... 122
7.1.1 Power failure................................................................................................................................................. 122
7.1.2 Data backup.................................................................................................................................................. 122
7.1.3 Overwrite protection ................................................................................................................................... 122
7.1.4 Restart ........................................................................................................................................................... 123
7.2 Switching on the device......................................................................................................................................... 124
7.2.1 Setting the date and time ........................................................................................................................... 125
7.3 Switching off the device ........................................................................................................................................ 126
7.4 Warm-up time......................................................................................................................................................... 126
7.5 Configuring and calibrating using the front-panel keys.................................................................................. 126
7.5.1 Parameter table (SEtuP).............................................................................................................................. 126
7.5.2 Recalibrating the internal weighing point using the front-panel keys ............................................... 130
7.5.3 Changing the dead load of the internal weighing point using the front-panel keys........................ 133
7.5.4 Displaying the calibration data of the internal WP using the front-panel keys................................. 134
7.5.5 Reading out calibration data for WP dead load and max using the front-panel keys...................... 136
7.5.6 Search for Pendeo load cells and set dead load using the front-panel keys ......................................137
7.5.7 Creating a PIN code using the front-panel keys ..................................................................................... 138
7.5.8 Deleting the PIN code using the front-panel keys ................................................................................. 139
7.5.9 Entering fieldbus parameters using the front-panel keys ....................................................................140
7.5.10 Entering the network address using the front-panel keys.................................................................... 142
7.5.11 Displaying the network address using the front-panel keys ................................................................ 144
7.6 Displaying/deleting alibi entries using the front-panel keys.......................................................................... 145
7.6.1 Displaying/deleting alibi entries ............................................................................................................... 145
7.6.2 Deleting alibi entries.................................................................................................................................... 147
7.7 Finding and connecting a device with a notebook/PC..................................................................................... 147
7.8 Finding and connecting the device automatically in the network..................................................................148
7.9 Searching the device in the network with "IndicatorBrowser"........................................................................ 148
7.10 Resetting the network address ............................................................................................................................ 149
7.11 Operation using VNC .............................................................................................................................................150
7.12 Operation via a web browser.................................................................................................................................151
X3 Process Indicator PR 5410 Table of contents
Minebea Intec EN-3

7.13 System setup........................................................................................................................................................... 152
7.13.1 Serial ports parameter ................................................................................................................................ 152
7.13.2 Date & time ................................................................................................................................................... 153
7.13.3 Operating parameters................................................................................................................................. 153
7.13.4 Printing parameter ...................................................................................................................................... 153
7.13.5 Fieldbus parameter...................................................................................................................................... 154
7.13.6 Network parameter ..................................................................................................................................... 154
7.13.7 Weighing points ........................................................................................................................................... 154
7.13.8 Limit parameter............................................................................................................................................ 162
7.13.9 Digital I/O parameters ................................................................................................................................ 163
7.13.10 Analog output parameter........................................................................................................................... 163
7.14 Calibrating internal weighing point.....................................................................................................................164
7.14.1 General information ....................................................................................................................................164
7.14.2 Displaying calibration data......................................................................................................................... 164
7.14.3 Selecting the calibration mode.................................................................................................................. 166
7.14.4 Setting maximum load................................................................................................................................ 169
7.14.5 Determining the scale interval................................................................................................................... 169
7.14.6 Determining the dead load ........................................................................................................................ 170
7.14.7 Calibrating with weight................................................................................................................................ 171
7.14.8 Calibrating with mV/V..................................................................................................................................173
7.14.9 Calibrating with load cell data (smart calibration).................................................................................. 175
7.14.10 Subsequent dead load correction ............................................................................................................. 176
7.14.11 Linearization ..................................................................................................................................................177
7.14.12 Calculating the test value ............................................................................................................................177
7.14.13 Saving the calibration.................................................................................................................................. 178
7.14.14 Cancelling a calibration............................................................................................................................... 179
7.14.15 Parameter Input...........................................................................................................................................180
7.15 Calibrating xBPI-scale............................................................................................................................................186
7.15.1 General information ....................................................................................................................................186
7.15.2 Parameters for serial interface ..................................................................................................................186
7.15.3 Parameters for the xBPI-weighing function............................................................................................ 187
7.15.4 Setting up an xBPI platform.......................................................................................................................188
7.15.5 xBPI-parameter tables.................................................................................................................................191
7.15.6 Setting the xBPI dead load......................................................................................................................... 194
7.15.7 xBPI calibration with user specified weight............................................................................................. 195
7.15.8 xBPI calibration with automatic weight detection ................................................................................. 197
7.15.9 xBPI calibration with default weight......................................................................................................... 197
7.15.10 xBPI calibration with built-in weight ........................................................................................................ 198
7.15.11 xBPI linearization ......................................................................................................................................... 199
7.16 Calibrating digital load cells of type "Pendeo" ................................................................................................. 200
7.16.1 General information ................................................................................................................................... 200
7.16.2 Selecting and configuring RS-485 interface ........................................................................................... 201
X3 Process Indicator PR 5410 Table of contents
EN-4 Minebea Intec

7.16.3 Selecting the load cell type ....................................................................................................................... 202
7.16.4 Calibration procedure ................................................................................................................................ 202
7.16.5 Searching load cells .................................................................................................................................... 203
7.16.6 Assigning load cells .................................................................................................................................... 205
7.16.7 Calibrating load cells .................................................................................................................................. 206
7.16.8 Assigning load cell names ......................................................................................................................... 208
7.16.9 Service function........................................................................................................................................... 208
7.16.10 Corner correction ......................................................................................................................................... 210
7.16.11 Terminating/saving calibration .................................................................................................................. 211
7.16.12 Parameter Input............................................................................................................................................211
7.16.13 Subsequent dead load correction ............................................................................................................. 213
7.16.14 Displaying weighing point serial number ................................................................................................ 214
7.17 Calibrate load cells incl. Connexx module .......................................................................................................... 214
7.17.1 General notes ............................................................................................................................................... 214
7.17.2 Selecting the load cell type ........................................................................................................................ 214
7.17.3 Calibration procedure ................................................................................................................................. 215
7.17.4 Search for load cells..................................................................................................................................... 215
7.17.5 Assign load cells........................................................................................................................................... 217
7.17.6 Calibrate load cells....................................................................................................................................... 218
7.17.7 Assign load cell name................................................................................................................................. 220
7.17.8 Service function........................................................................................................................................... 220
7.17.9 Corner correction .........................................................................................................................................222
7.17.10 Terminating/saving calibration .................................................................................................................223
7.17.11 Parameter input ...........................................................................................................................................223
7.18 General parameter settings ..................................................................................................................................227
7.18.1 Selecting and configuring serial interfaces .............................................................................................227
7.18.2 Date and time ...............................................................................................................................................236
7.18.3 Operating parameters.................................................................................................................................237
7.18.4 Print parameters ..........................................................................................................................................239
7.18.5 Fieldbus parameters................................................................................................................................... 240
7.18.6 Network parameters....................................................................................................................................243
7.18.7 Configuring limit values............................................................................................................................. 244
7.18.8 Configuring digital inputs.......................................................................................................................... 250
7.18.9 Configuring digital outputs........................................................................................................................253
7.18.10 Configuring analog output........................................................................................................................ 258
7.19 System information................................................................................................................................................259
7.19.1 Displaying the version................................................................................................................................ 260
7.19.2 Displaying the status................................................................................................................................... 261
7.19.3 Showing hardware options ........................................................................................................................262
7.19.4 Displaying the alibi memory ......................................................................................................................263
7.19.5 Displaying Pendeo data............................................................................................................................. 264
7.19.6 Show Connexx data .................................................................................................................................... 266
X3 Process Indicator PR 5410 Table of contents
Minebea Intec EN-5

8 Production ....................................................................................................................................... 269
8.1 General notes ......................................................................................................................................................... 269
8.2 Configuration using the front-panel keys ......................................................................................................... 269
8.2.1 Configuring production mode using the front-panel keys .................................................................. 269
8.2.2 Configuring interaction mode using the front-panel keys ...................................................................270
8.2.3 Configuring digital inputs and outputs using the front-panel keys ....................................................270
8.2.4 Configuring printout using the front-panel keys ...................................................................................272
8.3 Starting the application .........................................................................................................................................275
8.4 Configuration via a notebook/PC ........................................................................................................................275
8.4.1 Configuring production mode...................................................................................................................275
8.4.2 Configuring digital inputs and outputs....................................................................................................279
8.4.3 Configuring material ................................................................................................................................... 281
8.4.4 Configuring printout ...................................................................................................................................283
8.5 Filling ....................................................................................................................................................................... 285
9 Extended functions .......................................................................................................................... 287
9.1 Hardware test..........................................................................................................................................................287
9.1.1 Display test....................................................................................................................................................287
9.1.2 Front-panel key test ....................................................................................................................................287
9.1.3 Serial interfaces........................................................................................................................................... 288
9.1.4 Inputs and outputs ..................................................................................................................................... 288
9.2 Functions via the WEB site ................................................................................................................................... 294
9.2.1 General information ................................................................................................................................... 294
9.2.2 Displaying weighing points in a table.......................................................................................................295
9.2.3 Configuration printout................................................................................................................................295
9.2.4 Log files ........................................................................................................................................................ 296
9.2.5 Screenshots...................................................................................................................................................297
9.2.6 Error log.........................................................................................................................................................297
9.2.7 Alibi memory ............................................................................................................................................... 298
9.2.8 Configuration data....................................................................................................................................... 301
9.3 Resetting the device to the factory settings using the front-panel keys ..................................................... 302
9.4 Resetting the device to the factory settings ......................................................................................................303
9.5 Updating new software with FlashIt................................................................................................................... 304
9.5.1 Updating in network with a DHCP service .............................................................................................. 304
9.5.2 Updating via a point-to-point connection with DHCP service ............................................................ 306
9.5.3 Updating with a fixed IP address ..............................................................................................................307
10 ModBus protocol .............................................................................................................................. 311
10.1 General description.................................................................................................................................................311
10.2 SPM data in PR 1612 ModBus mode ..................................................................................................................... 311
11 SMA protocol ....................................................................................................................................313
11.1 General information............................................................................................................................................... 313
X3 Process Indicator PR 5410 Table of contents
EN-6 Minebea Intec

12 Fieldbus interface .............................................................................................................................314
12.1 General notes .......................................................................................................................................................... 314
12.2 Scale protocol (8-byte) for the "Standard" application .................................................................................... 314
12.2.1 Data exchange range .................................................................................................................................. 315
12.2.2 Reading and writing data with function numbers...................................................................................317
12.2.3 Reading and writing bits directly .............................................................................................................. 319
12.2.4 Waiting for the result of the action ........................................................................................................... 319
12.2.5 Function numbers....................................................................................................................................... 320
12.2.6 Example: reading the gross weight...........................................................................................................325
12.2.7 Special note for DeviceNet and EtherNet IP............................................................................................326
12.3 Filling protocol (64-Byte) for the "EasyFill" application ...................................................................................326
12.3.1 Write window (input area)...........................................................................................................................326
12.3.2 Read window (output area) ........................................................................................................................326
12.3.3 Indicator functions.......................................................................................................................................327
12.3.4 Filling functions............................................................................................................................................327
12.3.5 Setup of the fieldbus interface ..................................................................................................................329
13 SPM ................................................................................................................................................. 335
13.1 General information...............................................................................................................................................335
13.2 Elementary data types...........................................................................................................................................335
13.3 Addressing...............................................................................................................................................................336
13.4 System data.............................................................................................................................................................336
14 Repairs and maintenance ................................................................................................................. 342
14.1 Repairs......................................................................................................................................................................342
14.1.1 Battery for date/time ..................................................................................................................................342
14.1.2 Changing the battery for date/time .........................................................................................................342
14.1.3 Changing fuse...............................................................................................................................................343
14.2 Maintenance............................................................................................................................................................343
14.3 Soldering work ........................................................................................................................................................343
14.4 Cleaning .................................................................................................................................................................. 344
15 Disposal ........................................................................................................................................... 345
16 Error messages ................................................................................................................................ 346
16.1 Error messages measuring circuit....................................................................................................................... 346
16.2 Error messages for xBPI scales.............................................................................................................................347
16.3 Error messages for Pendeo load cells .................................................................................................................347
16.4 Error messages during calibration...................................................................................................................... 348
16.5 General error messages........................................................................................................................................ 350
16.6 Error numbers @ "LAST_ERROR" ........................................................................................................................352
16.6.1 Weighing point error ...................................................................................................................................352
16.6.2 Error in the "EasyFill" application ..............................................................................................................352
17 Technical data.................................................................................................................................. 354
X3 Process Indicator PR 5410 Table of contents
Minebea Intec EN-7

17.1 Note on using "free software" ..............................................................................................................................354
17.2 Decoding the serial number..................................................................................................................................354
17.3 General data ............................................................................................................................................................354
17.3.1 Backup for date/time ..................................................................................................................................354
17.3.2 Supply voltage connection 230 V AC........................................................................................................354
17.3.3 Supply voltage connection 24 V DC..........................................................................................................354
17.4 Effect of ambient conditions ................................................................................................................................355
17.4.1 Ambient conditions .....................................................................................................................................355
17.4.2 Electromagnetic Compatibility (EMC).......................................................................................................355
17.4.3 RF interference suppression ......................................................................................................................355
17.5 Weighing electronics..............................................................................................................................................356
17.5.1 Load cells.......................................................................................................................................................356
17.5.2 Principle.........................................................................................................................................................356
17.5.3 Accuracy and stability .................................................................................................................................356
17.5.4 Sensitivity......................................................................................................................................................357
17.5.5 Connecting cables........................................................................................................................................357
17.6 Mechanics ................................................................................................................................................................357
17.6.1 Design............................................................................................................................................................357
17.6.2 Weights..........................................................................................................................................................357
17.7 Documentation on the CD included ....................................................................................................................357
18 Appendix ......................................................................................................................................... 358
18.1 Replacement parts ................................................................................................................................................ 358
18.2 Test connector.........................................................................................................................................................359
18.3 Certificates...............................................................................................................................................................359
X3 Process Indicator PR 5410 Table of contents
EN-8 Minebea Intec

1 Introduction
1.1 Read the manual
-Please read this manual carefully and completely before using the product.
-This manual is part of the product. Keep it in a safe and easily accessible location.
1.2 This is what operating instructions look like
1. - n. are placed before steps that must be done in sequence.
1.3 This is what lists look like
-indicates an item in a list.
1.4 This is what menu items and softkeys look like
[ ] frame menu items and softkeys.
Example:
[Start]- [Applications]- [Excel]
1.5 This is what the safety instructions look like
Signal words indicate the severity of the danger involved when measures for preventing
hazards are not followed.
DANGER
Warning of personal injury
DANGER indicates death or severe, irreversible personal injury which will occur if the
corresponding safety measures are not observed.
Take the corresponding safety precautions.
WARNING
Warning of hazardous area and/or personal injury
WARNING indicates that death or severe, irreversible injury may occur if appropriate
safety measures are not observed.
Take the corresponding safety precautions.
CAUTION
Warning of personal injury.
CAUTION indicates that minor, reversible injury may occur if appropriate safety
measures are not observed.
Take the corresponding safety precautions.
is placed before a step.
describes the result of a step.
1 Introduction X3 Process Indicator PR 5410
Minebea Intec EN-9

NOTICE
Warning of damage to property and/or the environment.
NOTICE indicates that damage to property and/or the environment may occur if
appropriate safety measures are not observed.
Take the corresponding safety precautions.
Note:
User tips, useful information, and notes.
1.6 Hotline
Phone: [phone]
Fax: [phone]
eMail: [email protected]
X3 Process Indicator PR 5410 1 Introduction
EN-10 Minebea Intec

2 Safety instructions
2.1 General notes
CAUTION
Warning of personal injury.
This device has been built and tested in compliance with the safety regulations for
measuring and control equipment for protection class I (protective grounding
conductor) according to IEC 1010/EN 61010 or VDE 0411.
The device was in perfect condition with regard to safety features when it left the
factory.
To maintain this condition and to ensure safe operation, the user must follow the
instructions and observe the warnings in this manual.
2.2 Intended use
The device is intended for use of the analysis device for weighing functions.
Product operation, commissioning and maintenance must be performed by trained and
qualified personnel who are aware of and able to deal with the related hazards and take
suitable measures for self-protection.
The device reflects the state of the art.
The manufacturer does not accept any liability for damage caused by third-party system
components or due to incorrect use of the product. The use of this product signifies
recognition of the stipulations listed above.
Only for PR 5410/04
PR 5410/04 is designed for use in the USA and Canada and has UL approval.
The device is not compliant with directives that allow CE marking and also does not have
OIML approval.
2.3 Initial inspection
Check the contents of the consignment for completeness. Check the contents visually to
determine whether any damage has occurred during transport. If there are grounds for
rejection of the goods, a claim must be filed with the carrier immediately. The
Minebea Intec sales or service organization must also be notified.
2.4 Before operational startup
NOTICE
Perform visual inspection.
Before operational startup as well as after storage or transport, inspect the device
visually for signs of mechanical damage.
2 Safety instructions X3 Process Indicator PR 5410
Minebea Intec EN-11

2.4.1 Installation
The device is suitable for installation in control panels or cabinets.
The device has to be installed in an EMC-compliant manner, see Chapter 4.3.
Component Protection class Installation
Housing front IP65
Housing rear panel IP30
Suitable for any operating en-
vironment.
To ensure proper cooling of the device, make sure air circulation around the device is not
blocked. Avoid exposing the instrument to excessive heat, e.g. from direct sunlight, and
vibrations. The ambient conditions in Chapter 17.4.1 must be taken into account at all
times.
With outdoor mounting, make sure that adequate weather protection is provided (for
temperatures, see Chapter 17.4.1).
2.4.2 Opening the device
WARNING
Working on the device while it is switched on may have life-threatening
consequences.
When removing covers or parts using tools, live parts or terminals may be exposed.
Please note that capacitors in the device may still be charged even after disconnecting
the device from all voltage sources.
Disconnecting the device from the power supply.
This device contains electrostatically sensitive components. For this reason, an
equipotential bonding conductor must be connected when working on the open device
(antistatic protection).
2.4.3 Supply voltage connection
The device does not have a power switch. It is in operation as soon as the power is
connected.
X3 Process Indicator PR 5410 2 Safety instructions
EN-12 Minebea Intec

2.4.3.1 Version 230 V AC
Safe interruption of both supply voltage conductors must be
provided for, either by disconnecting the power connector or
using a separate switch.
The device is equipped with a wide range power supply and
covers AC systems with a frequency of 50/60 Hz and a volta-
ge range of UAC = 100 to 240 V -15/+10% automatically (wi-
thout manual selection).
The power supply is protected against short circuits and
overloads, and disconnects automatically in case of a fault.
If the electrical protection has triggered:
-Disconnect the device from all power sources and wait at
least 1 minute.
-Determine and eliminate the cause of the error.
-Reconnect the device to the supply voltage.
2.4.3.2 Version 24 V DC
The PR 5410/01 version is designed for 24 V direct cur-
rent.
The supply is established via two screw terminals
(- 24 V +). The device is protected against incorrect pola-
rity.
The device is protected (primary side) via an internal fuse
in the – line (see Chapter 17.3.3).
2.4.4 Protective ground connection
2.4.4.1 Version 230 V AC
The device must be connected to a protective ground via a protective grounding
conductor (PA) in the network plug.
The power cable contains a protective grounding conductor which must not be
interrupted inside or outside the device.
The protective grounding conductor is connected to the back of the housing inside the
device.
2 Safety instructions X3 Process Indicator PR 5410
Minebea Intec EN-13

2.4.4.2 Version 24 V DC
The housing rear panel must be connected to the protec-
tive grounding conductor and fixed using screw (1).
2.5 RF interference suppression
The device is intended for use in an industrial environment. Operation of this device in a
residential environment is likely to cause radio frequency interference, see Chapter 17.4.3.
In this case, the operator may be required to take appropriate measures.
2.6 Failure and excessive stress
If there is any reason to assume that safe operation of the device is no longer ensured,
shut it down and make sure it cannot be used.
Safe operation is no longer ensured if any of the following is true:
-The device is physically damaged.
-The device does not function.
-The device has been subjected to stresses beyond the tolerance limits (e.g.,during
storage or transport).
2.7 Important note
Make sure that the construction of the device is not altered to the detriment of safety. In
particular, leakage paths, air gaps (of live parts) and insulating layers must not be
reduced.
Minebea Intec cannot be held responsible for personal injury or property damage caused
by a device repaired incorrectly by an operator or installer.
2.8 Repairs and maintenance
2.8.1 General information
Repairs are subject to inspection and must be carried out at Minebea Intec.
In case of defect or malfunction, please contact your local Minebea Intec dealer or service
center for repair.
When returning the device for repair, please include a precise and complete description of
the problem.
Maintenance work may only be carried out by a trained technician with expert knowledge
of the hazards involved and the required precautions.
2.8.2 Electrostatically sensitive parts
This device contains electro-statically sensitive components. Therefore, potential
equalization must be provided when working on the device (antistatic protection).
X3 Process Indicator PR 5410 2 Safety instructions
EN-14 Minebea Intec

2.8.3 Replacing fuses
2.8.3.1 Changing fuses in an ex area
WARNING
Explosion possible if replacement is not done correctly!
It is only permitted to replace fuses in the PR 5410 when used in the ex area, if the
atmosphere is not potentially explosive.
Only the fuses listed in Chapter 17.3.3 are permissible.
2.8.3.2 Replacing fuses in a secure area
WARNING
Damage from overheating.
The use of repaired fuses and bypassing the fuse holder is prohibited.
Only the fuses listed in chapters 17.3.2 and 17.3.3 are permissible.
2 Safety instructions X3 Process Indicator PR 5410
Minebea Intec EN-15

3 Device description
3.1 General notes
The instrument is equipped with a six-digit 7‑segment display and additional status
displays. Local operation is possible using the 6 double function keys.
The instrument contains two applications:
-Default
-EasyFill
Most functions are supported by both applications.
A few functions are application-dependent.
3.2 Overview of the device
-Accuracy 10,000 e (class III) for the weighing electronics
-High-speed conversion with measurement times from 10 msec
-Weight display with status via transflective, 6-digit, 7-segment display
-Alibi memory
-6 function keys for operation on the front panel
-Enclosed front: IP65, back: IP30
-LAN adapter with 10/100 Mbit/s for data transfer, calibration, parameterization
-Integrated RS-232 interface for, e.g., printer or remote display
-Can be expanded using the following plug-in cards (2 slots):
-Serial input and output card 2× PR 5510/02 or 2× PR 5510/04
1× PR 5510/02 and/or 1× PR 5510/04
-CANopen interface PR 5510/05
-Analog input and output card PR 5510/07
-BCD output card PR 5510/08 (Slot 2 only) or PR 5510/09 (Slot 2 only)
-Opto-decoupled input and output card PR 5510/12
-Fieldbus cards PR 1721/3x
-Electrically isolated interfaces (except RS-232)
-Wide range power supply for UAC = 100 to 240 V, protection class I (protective
grounding conductor)
-Version PR 5410/01 for UDC = 24 V
-Plug-in connections inside the device for load cells, inputs/outputs, LAN adapter
-Installation as control panel or control cabinet device
-Calibrate using the front keypad or PC tool (browser/VNC); calibrate the Pendeo®
load cells and Connexx modules using the PC tool only
-Calibration using weights according to the mV/V method or directly using load cell
data (smart calibration)
X3 Process Indicator PR 5410 3 Device description
EN-16 Minebea Intec

-Software configuration of the interface cards, e.g., for remote display or printer
-The "EasyFill" application allows for quick and reliable filling and emptying of vessels
(for functional description, see Chapter 6.1).
-Analog test for the weighing electronics
-Overwrite protection using CAL switch on the main board
3.2.1 Communication protocols
For the internal RS-232 or external RS-232 + RS-485 (accessories):
-Remote display protocol
-Printer
-ModBus-RTU (slave)
-SMA protocol
-xBPI protocol
-EW-Com protocol
Field bus slave (accessories):
-PR 1721/31 ProfiBus DP
-PR 1721/32 InterBus-S
-PR 1721/34 DeviceNet
-PR 1721/35 CC-Link
-PR 1721/36 ProfiNet I/O
-PR 1721/37 EtherNet-IP
For the internal LAN:
-ModBus-TCP
-Ethernet TCP/IP
-OPC
3.3 Housing
3.3.1 General notes
The instrument has a housing of aluminum with IP65 front. It can be used as a control
panel version.
The keypad and the display form one unit with the front. A rectangular cut-out is required
for the installation. Cable connections are made at the back of the housing.
The ambient conditions specified for the instrument must be observed (see
Chapter 17.4.1).
The gaps for attaching 2 plug-in cards are closed by blind plates.
3 Device description X3 Process Indicator PR 5410
Minebea Intec EN-17

3.3.2 Dimensions
Front view Side view
all dimensions in mm all dimensions in mm
Back view
all dimensions in mm
3.3.3 Control panel cut-out
The control panel cut-out must be made before installing the device.
all dimensions in mm
X3 Process Indicator PR 5410 3 Device description
EN-18 Minebea Intec