Minebea Intec PR 5220 Series User manual

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Transmitter Series PR 5220
Instrument manual
Translation of the original instrument manual 9499 050 52201 Edition 10.1.1 05/24/2017
Release 4.50
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: [phone] Fax: [phone]

Foreword
Must be followed!
Any information in this document is subject to change without notice and does not represent a commitment on
the part of Minebea Intec unless legally prescribed. This product should be operated only by trained and
qualied personnel. In correspondence concerning this product, the type, designation and version number as
well as all license numbers relating to the product have to be cited.
Note
The complete product is protected by copyright. It may not be changed or copied, and it may not be used
without purchasing or written permission from the copyright owner (Minebea Intec). Its use constitutes
acceptance by you of the above-mentioned provisions.

Table of contents
1 Introduction......................................................................................................................................... 7
1.1 Read the manual......................................................................................................................................................... 7
1.2 This is what instructions look like............................................................................................................................. 7
1.3 This is what lists look like........................................................................................................................................... 7
1.4 This is what menus and soft keys look like............................................................................................................. 7
1.5 This is what safety instructions look like................................................................................................................. 7
1.6 Hotline..........................................................................................................................................................................8
2 Safety instructions...............................................................................................................................9
2.1 General information...................................................................................................................................................9
2.2 Intended use................................................................................................................................................................9
2.3 Incoming goods inspection.......................................................................................................................................9
2.4 Before operational startup........................................................................................................................................9
2.4.1 Installation ........................................................................................................................................................9
2.4.2 Supply voltage connection...........................................................................................................................10
2.4.3 Protective conductor connection................................................................................................................ 10
2.5 RF interference suppression................................................................................................................................... 10
2.6 Failure and excessive stress....................................................................................................................................10
2.7 Important note........................................................................................................................................................... 11
2.8 Repairs and maintenance......................................................................................................................................... 11
2.8.1 General information .......................................................................................................................................11
2.8.2 Electrostatically sensitive parts ....................................................................................................................11
2.8.3 Replacing fuses ...............................................................................................................................................11
3 Device description ..............................................................................................................................12
3.1 Transmitter versions .................................................................................................................................................12
3.1.1 General information .......................................................................................................................................12
3.1.2 PR 5220/00 .....................................................................................................................................................12
3.1.3 PR 5220/01 ProBus DP................................................................................................................................12
3.1.4 PR 5220/04 DeviceNet..................................................................................................................................13
3.1.5 PR 5220/06 ProNet I/O...............................................................................................................................13
3.1.6 PR 5220/07 EtherNet IP ................................................................................................................................13
3.2 General information..................................................................................................................................................13
3.3 Overview of the device .............................................................................................................................................13
3.3.1 Communication protocols............................................................................................................................ 14
3.4 Housing...................................................................................................................................................................... 14
3.4.1 Sticker.............................................................................................................................................................. 14
3.4.2 Dimensions ......................................................................................................................................................15
3.5 Display and control panel.........................................................................................................................................15
3.5.1 General information .......................................................................................................................................15
3.5.2 Overview.......................................................................................................................................................... 16
Transmitter Series PR 5220 Table of contents
EN-1 Minebea Intec

3.5.3 Display ............................................................................................................................................................. 16
3.5.4 Operating elements....................................................................................................................................... 19
3.6 Overview of connections.........................................................................................................................................23
4 Device installation..............................................................................................................................24
4.1 General information.................................................................................................................................................24
4.2 Mechanical preparation...........................................................................................................................................24
4.2.1 Control cabinet units.....................................................................................................................................24
4.3 EMC-compliant installation ....................................................................................................................................25
4.4 Hardware construction............................................................................................................................................26
4.4.1 Notes for connection.....................................................................................................................................26
4.4.2 Network port...................................................................................................................................................26
4.4.3 RS-485 interface............................................................................................................................................28
4.4.4 Analog outputs...............................................................................................................................................33
4.4.5 Digital inputs ..................................................................................................................................................34
4.4.6 Digital outputs................................................................................................................................................36
4.4.7 Connecting analog load cells and platforms.............................................................................................38
4.5 Interfaces...................................................................................................................................................................47
4.5.1 ProBus-DP interface ...................................................................................................................................47
4.5.2 DeviceNet interface .......................................................................................................................................50
4.5.3 ProNet I/O interface.....................................................................................................................................51
4.5.4 EtherNet-IP interface ....................................................................................................................................52
5 "Standard" application ......................................................................................................................54
5.1 Functions....................................................................................................................................................................54
5.1.1 General information ......................................................................................................................................54
5.1.2 Display functions............................................................................................................................................54
6 "EasyFill" application.........................................................................................................................55
6.1 Functions....................................................................................................................................................................55
6.1.1 General information......................................................................................................................................55
6.1.2 Display functions............................................................................................................................................55
6.1.3 Filling mode ....................................................................................................................................................55
6.2 Application menu [Start].........................................................................................................................................55
7 Commissioning................................................................................................................................... 57
7.1 Power failure/Data backup/Restart ......................................................................................................................57
7.1.1 Power failure...................................................................................................................................................57
7.1.2 Data backup....................................................................................................................................................57
7.1.3 Overwrite protection.....................................................................................................................................57
7.1.4 Restart .............................................................................................................................................................59
7.2 Switching on the device...........................................................................................................................................59
7.3 Switching o the device ..........................................................................................................................................60
7.4 Warm-up time...........................................................................................................................................................60
Transmitter Series PR 5220 Table of contents
Minebea Intec EN-2

7.5 Finding and connecting the device automatically in the network....................................................................60
7.6 Finding and connecting a device with a notebook/PC....................................................................................... 61
7.7 Searching the device in the network with "IndicatorBrowser".......................................................................... 61
7.8 Resetting the network address ..............................................................................................................................63
7.9 Operation using VNC ...............................................................................................................................................63
7.10 Operation via a web browser..................................................................................................................................65
7.11 System setup.............................................................................................................................................................65
7.11.1 Serial ports parameter ..................................................................................................................................66
7.11.2 Operating parameter ....................................................................................................................................66
7.11.3 Fieldbus parameter........................................................................................................................................66
7.11.4 Network parameter .......................................................................................................................................66
7.11.5 Weighing points.............................................................................................................................................67
7.11.6 Limit parameter..............................................................................................................................................73
7.11.7 Digital I/O parameters ..................................................................................................................................73
7.11.8 Analog output parameter.............................................................................................................................73
7.12 Calibrating internal weighing point.......................................................................................................................74
7.12.1 General information ......................................................................................................................................74
7.12.2 Displaying calibration data...........................................................................................................................74
7.12.3 Selecting the calibration mode....................................................................................................................75
7.12.4 Setting maximum load..................................................................................................................................78
7.12.5 Determining the scale interval.....................................................................................................................79
7.12.6 Determining the dead load ......................................................................................................................... 80
7.12.7 Calibrating with weight................................................................................................................................. 81
7.12.8 Calibrating with mV/V...................................................................................................................................82
7.12.9 Calibrating with load cell data (smart calibration)....................................................................................84
7.12.10 Subsequent dead load correction...............................................................................................................85
7.12.11 Linearization...................................................................................................................................................86
7.12.12 Calculating the test value .............................................................................................................................89
7.12.13 Saving the calibration....................................................................................................................................89
7.12.14 Cancelling a calibration.................................................................................................................................90
7.12.15 Parameter Input............................................................................................................................................. 91
7.13 Calibrating xBPI-scale..............................................................................................................................................96
7.13.1 General information ......................................................................................................................................96
7.13.2 Parameters for serial interface ....................................................................................................................97
7.13.3 Parameters for the xBPI-weighing function..............................................................................................98
7.13.4 Setting up an xBPI platform.........................................................................................................................99
7.13.5 xBPI-parameter tables.................................................................................................................................101
7.13.6 Setting the xBPI dead load.........................................................................................................................104
7.13.7 xBPI calibration with user specied weight.............................................................................................106
7.13.8 xBPI calibration with automatic weight detection ................................................................................. 107
7.13.9 xBPI calibration with default weight.........................................................................................................108
7.13.10 xBPI calibration with built-in weight ........................................................................................................109
Transmitter Series PR 5220 Table of contents
EN-3 Minebea Intec

7.13.11 xBPI linearization.........................................................................................................................................109
7.14 Calibrating digital load cells of type "Pendeo" ...................................................................................................110
7.14.1 General information .....................................................................................................................................110
7.14.2 Selecting and conguring RS-485 interface .............................................................................................111
7.14.3 Selecting the load cell type .........................................................................................................................112
7.14.4 Calibration procedure ..................................................................................................................................112
7.14.5 Searching load cells......................................................................................................................................113
7.14.6 Assigning load cells ......................................................................................................................................114
7.14.7 Calibrating load cells....................................................................................................................................116
7.14.8 Assigning load cell names ...........................................................................................................................118
7.14.9 Service function.............................................................................................................................................118
7.14.10 Corner correction..........................................................................................................................................119
7.14.11 Terminating/saving calibration..................................................................................................................121
7.14.12 Parameter Input............................................................................................................................................121
7.14.13 Subsequent dead load correction............................................................................................................. 123
7.14.14 Displaying weighing point serial number................................................................................................124
7.15 General parameter settings.................................................................................................................................. 124
7.15.1 Selecting and conguring serial interfaces ............................................................................................. 125
7.15.2 Operating parameters.................................................................................................................................130
7.15.3 Fieldbus parameters.................................................................................................................................... 132
7.15.4 Network parameters.................................................................................................................................... 135
7.15.5 Conguring limit values...............................................................................................................................137
7.15.6 Conguring digital inputs...........................................................................................................................142
7.15.7 Conguring digital outputs........................................................................................................................145
7.15.8 Conguring analog output.........................................................................................................................149
7.16 System information................................................................................................................................................150
7.16.1 Displaying the version..................................................................................................................................151
7.16.2 Displaying the status....................................................................................................................................151
7.16.3 Showing hardware options ........................................................................................................................ 152
7.16.4 Displaying Pendeo data.............................................................................................................................. 153
8 Production........................................................................................................................................157
8.1 General information............................................................................................................................................... 157
8.2 Starting the application......................................................................................................................................... 157
8.3 Conguration via a notebook/PC........................................................................................................................158
8.3.1 Conguring production mode...................................................................................................................158
8.3.2 Conguring digital inputs and outputs.....................................................................................................161
8.3.3 Conguring material ................................................................................................................................... 163
8.4 Filling........................................................................................................................................................................166
9 Extended functions.......................................................................................................................... 168
9.1 Hardware test..........................................................................................................................................................168
9.1.1 Serial interfaces............................................................................................................................................168
Transmitter Series PR 5220 Table of contents
Minebea Intec EN-4

9.1.2 Inputs and outputs ......................................................................................................................................169
9.2 Functions via the WEB site.................................................................................................................................... 174
9.2.1 General information .................................................................................................................................... 174
9.2.2 Displaying weighing points in a table....................................................................................................... 175
9.2.3 Conguration printout................................................................................................................................ 175
9.2.4 Log les ..........................................................................................................................................................177
9.2.5 Screenshots................................................................................................................................................... 178
9.2.6 Error log......................................................................................................................................................... 179
9.2.7 Conguration data.......................................................................................................................................180
9.3 Resetting the device to the factory settings .......................................................................................................181
9.4 Updating new software with FlashIt.................................................................................................................... 182
9.4.1 Updating with a xed IP address ..............................................................................................................182
10 ModBus protocol ............................................................................................................................. 186
10.1 General description................................................................................................................................................186
10.2 SPM data in PR 1612 ModBus mode....................................................................................................................186
11 SMA protocol ................................................................................................................................... 188
11.1 General information...............................................................................................................................................188
12 Fieldbus interface ............................................................................................................................ 189
12.1 Fieldbus interface conguration..........................................................................................................................189
12.2 Scale protocol (8-Byte) for the "standard" application ....................................................................................189
12.2.1 Write window (input area)...........................................................................................................................190
12.2.2 Read window (output area).........................................................................................................................191
12.2.3 Reading and writing data ............................................................................................................................191
12.2.4 Description of the I/O area (read/write window).................................................................................... 192
12.2.5 Special hints for DeviceNet and EtherNet-IP .......................................................................................... 197
12.2.6 Fieldbus register .......................................................................................................................................... 197
12.3 Filling protocol (64-Byte) for the "EasyFill" application .................................................................................. 202
12.3.1 Write window (input area).......................................................................................................................... 202
12.3.2 Read window (output area)....................................................................................................................... 202
12.3.3 Indicator functions...................................................................................................................................... 202
12.3.4 Filling functions........................................................................................................................................... 202
12.3.5 Setup of the eldbus interface ................................................................................................................. 204
13 SPM ..................................................................................................................................................211
13.1 General information................................................................................................................................................211
13.2 Elementary data types............................................................................................................................................211
13.3 Addressing............................................................................................................................................................... 212
13.4 System data............................................................................................................................................................. 212
14 Repairs and maintenance..................................................................................................................217
14.1 Repairs...................................................................................................................................................................... 217
14.2 Maintenance............................................................................................................................................................ 217
Transmitter Series PR 5220 Table of contents
EN-5 Minebea Intec

14.3 Soldering work........................................................................................................................................................ 217
14.4 Cleaning ................................................................................................................................................................... 217
15 Disposal ........................................................................................................................................... 218
16 Error messages .................................................................................................................................219
16.1 Error messages measuring circuit........................................................................................................................ 219
16.2 Weight error status................................................................................................................................................ 220
16.3 Error messages for xBPI scales............................................................................................................................ 220
16.4 Error messages for Pendeo® load cells.............................................................................................................. 221
16.5 Error messages during calibration.......................................................................................................................222
16.6 Error numbers @ "LAST_ERROR" ........................................................................................................................224
16.6.1 Weighing point error...................................................................................................................................224
16.6.2 Error in the "EasyFill" application..............................................................................................................224
17 Specications ..................................................................................................................................226
17.1 Note on using "Free Software" .............................................................................................................................226
17.2 Decoding the serial number..................................................................................................................................226
17.3 General data............................................................................................................................................................226
17.3.1 Supply voltage..............................................................................................................................................226
17.4 Eect of ambient conditions ................................................................................................................................226
17.4.1 Ambient conditions .....................................................................................................................................226
17.4.2 Electromagnetic Compatibility (EMC).......................................................................................................227
17.4.3 RF interference suppression ......................................................................................................................227
17.5 Weighing electronics..............................................................................................................................................227
17.5.1 Load cells.......................................................................................................................................................227
17.5.2 Principle.........................................................................................................................................................228
17.5.3 Accuracy and stability .................................................................................................................................228
17.5.4 Sensitivity......................................................................................................................................................228
17.5.5 Connecting cables........................................................................................................................................228
17.6 Mechanics................................................................................................................................................................229
17.6.1 Design............................................................................................................................................................229
17.6.2 Weights..........................................................................................................................................................229
17.7 Documentation on the enclosed CD....................................................................................................................229
18 Appendix .........................................................................................................................................230
18.1 Spare parts.............................................................................................................................................................. 230
18.2 Test connector........................................................................................................................................................ 230
Transmitter Series PR 5220 Table of contents
Minebea Intec EN-6

1 Introduction
1.1 Read the manual
-Please read this manual carefully and completely before using the product.
-This manual is part of the product. Keep it in a safe and easily accessible location.
1.2 This is what instructions look like
1. - n. are placed before steps that must be done in sequence.
1.3 This is what lists look like
-indicates an item in a list.
1.4 This is what menus and soft keys look like
[ ] frame menu items and soft keys.
Example:
[Start]- [Applications]- [Excel]
1.5 This is what safety instructions look like
Signal words indicate the severity of the danger involved when measures for preventing
hazards are not followed.
DANGER
Warning of personal injury
DANGER indicates that death or severe, irreversible personal injury will occur if
appropriate safety measures are not observed.
Take appropriate safety measures.
WARNING
Warning of potential health risk or risk of personal injury!
WARNING indicates that death or severe, irreversible injury may occur if appropriate
safety measures are not observed.
Take appropriate safety measures.
CAUTION
Warning of personal injury and/or property damage.
CAUTION indicates that minor, reversible injury or damage to property may occur if
appropriate safety measures are not observed.
Take appropriate safety measures.
is placed before a step.
describes the result of a step.
1 Introduction Transmitter Series PR 5220
EN-7 Minebea Intec

NOTICE
Warning of property and/or environmental damage.
ATTENTION indicates that damage to property and/or the environment may occur if
appropriate safety measures are not observed.
Take appropriate safety measures.
Note:
User tips, useful information and notes.
1.6 Hotline
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Transmitter Series PR 5220 1 Introduction
Minebea Intec EN-8

2 Safety instructions
2.1 General information
CAUTION
Warning of personal injury.
The product was in perfect condition with regard to safety features when it left the
factory.
To maintain this condition and to ensure safe operation, the user must follow the
instructions and observe the warnings in this manual.
2.2 Intended use
The device is intended for use as an indicator for weighing functions.
Product operation, commissioning and maintenance must be performed by trained and
qualied personnel who are aware of and able to deal with the related hazards and take
suitable measures for self-protection.
The device reects the state of the art.
The manufacturer does not accept any liability for damage caused by third-party system
components or due to incorrect use of the product. The use of this product signies
recognition of the stipulations listed above.
2.3 Incoming goods inspection
The shipment must be checked for completeness. A visual inspection must be performed
to determine if the shipment has been damaged. If there are grounds for a complaint, this
must be brought to the attention of the delivery company immediately. A Minebea Intec
sales or service point must be informed.
2.4 Before operational startup
NOTICE
Perform visual inspection!
Before operational startup as well as after storage or transport, inspect the device
visually for signs of mechanical damage.
2.4.1 Installation
The device is designed for mounting rail installation (35 mm as per DIN 46277).
NOTICE
Excessive heat may reduce the device lifetime.
When mounting on the rail, make sure that the distance from other instruments left
and right of the device is at least 20 mm.
2 Safety instructions Transmitter Series PR 5220
EN-9 Minebea Intec

The device has to be installed in an EMC-compliant manner, see Chapter 4.3.
2.4.2 Supply voltage connection
The supply voltage is 24 V DC ±20%.
Max. power consumption:
-PR 5220/00: 6.5 W
-PR 5220/01: 8.5 W
-PR 5220/04: 8.5 W
-PR 5220/06: 8.5 W
-PR 5220/07: 8.5 W
For connection to 230/115 V AC, an external power supply (e.g., Minebea Intec PR 1624/
00 or Phoenix Mini Power) is required.
2.4.3 Protective conductor connection
The protective conductor is connected via the mounting rail.
2.5 RF interference suppression
The device is designed for operation in the industrial sector and can cause
RF interferences in a residential environment, see Chapter 17.4.3. In this case, the
operator can be required to carry out the appropriate measures.
2.6 Failure and excessive stress
If there is any reason to assume that safe operation of the device is no longer ensured,
shut it down and make sure it cannot be used.
Transmitter Series PR 5220 2 Safety instructions
Minebea Intec EN-10

Safe operation is no longer ensured if any of the following is true:
-The device is physically damaged.
-The device does not function.
-The device has been subjected to stresses beyond the tolerance limits (e.g.,during
storage or transport).
2.7 Important note
Make sure that the construction of the device is not altered to the detriment of safety. In
particular, leakage paths, air gaps (of live parts) and insulating layers must not be
reduced.
Minebea Intec cannot be held responsible for personal injury or property damage caused
by a device repaired incorrectly by an operator or installer.
2.8 Repairs and maintenance
2.8.1 General information
Repairs are subject to inspection and must be carried out at Minebea Intec.
In case of defect or malfunction, please contact your local Minebea Intec dealer or service
center for repair.
When returning the device for repair, please include a precise and complete description of
the problem.
Maintenance work may only be carried out by a trained technician with expert knowledge
of the hazards involved and the required precautions.
2.8.2 Electrostatically sensitive parts
This device contains electro-statically sensitive components. Therefore, potential
equalization must be provided when working on the device (antistatic protection).
2.8.3 Replacing fuses
The device has no replaceable fuse.
The load cell supply voltage is protected against short circuit.
On failure of load cell supply voltage the device must be disconnected from the power
supply; determine and eliminate the cause . Then the supply voltage can be switched on
again.
2 Safety instructions Transmitter Series PR 5220
EN-11 Minebea Intec

3 Device description
3.1 Transmitter versions
3.1.1 General information
The transmitter of the PR 5220 series exists in 5 versions. A later extension of the version
is not possible. Each type is clearly xed by the corresponding number. The front overlays
are adapted to the corresponding type.
PR 5220/00 PR 5220/01 PR 5220/04
PR 5220/06 PR 5220/07
3.1.2 PR 5220/00
This type has digital inputs and outputs as well as one analog output and a LAN-Adapter
for conguring and operating of the device. At the serial output e.g. a remote display can
be connected.
3.1.3 PR 5220/01 ProBus DP
In addition to PR 5220/00, the instrument is provided with a ProBus port.
Transmitter Series PR 5220 3 Device description
Minebea Intec EN-12

3.1.4 PR 5220/04 DeviceNet
Additionally to the PR 5220/00 this instrument has a DeviceNet connection.
3.1.5 PR 5220/06 ProNet I/O
In addition to PR 5220/00, the instrument is provided with two ProNet I/O ports.
3.1.6 PR 5220/07 EtherNet IP
In addition to PR 5220/00, the instrument is provided with EtherNet-IP ports.
3.2 General information
The device contains two applications:
-Standard
-EasyFill
Most functions are supported by both applications.
Some functions depend on the application.
3.3 Overview of the device
-Precision 10.000 e according to OIML R76
-Internal resolution 7.5 million counter steps
-Linearity <0.002%
-Measure rate is congurable: 6100/sec
-Digital lter with adjustable characteristic line
-Electrically isolated interfaces
-3 programmable pairs of limits
-24 V DC supply voltage connection
-Connection via plug-in terminal blocks
-Socket for LAN adapter
-The device is snapped to a mounting rail.
-5 Status LEDs for power supply, communication, error detection
-The "EasyFill" application allows for quick and reliable lling and emptying of
containers (for functional description, see Chapter 6.1).
The menu-guided calibration and conguration of the device are carried out on a
notebook/PC.
-Calibration using weights according to the mV/V method or using load cell data
(smart calibration)
-Analog output 0/420 mA, congurable for gross/net weight
-Analog value via eldbus
-3 digital inputs, electrically isolated
-3 digital outputs, electrically isolated
3 Device description Transmitter Series PR 5220
EN-13 Minebea Intec

3.3.1 Communication protocols
For the internal RS-485:
-Remote display protocol
-ModBus-RTU (slave)
-SMA protocol
-xBPI protocol
Feldbus (slave):
-PR 5220/01 ProBus-DP
-PR 5220/04 DeviceNet
-PR 5220/06 ProNet I/O
-PR 5220/07 EtherNet-IP
For the internal LAN:
-ModBus-TCP
-Ethernet-TCP/IP
-OPC
3.4 Housing
3.4.1 Sticker
The connection diagram is located on the side of the housing.
Transmitter Series PR 5220 3 Device description
Minebea Intec EN-14

3.4.2 Dimensions
all dimensions in mm
3.5 Display and control panel
3.5.1 General information
The transmitter of the PR 5220 series can only be operated by Notebook/PC.
-VNC viewer (see Chapters 3.5.4.4 and 7.9) or
-WEB browser (see Chapter 7.10)
3 Device description Transmitter Series PR 5220
EN-15 Minebea Intec

3.5.2 Overview
3.5.3 Display
3.5.3.1 User interface
The display of the user interface shows weight values of up to 7‑digits with decimal point
and plus or minus sign.
Available weight units are t, kg, g, mg, lb or oz.
Above the weight display of the user interface, the currently displayed weight is shown as
a bar graph in relation to the maximum load (Max). When Max reaches 100%, the bar
graph is located on the right.
Transmitter Series PR 5220 3 Device description
Minebea Intec EN-16

Weight type/plus or minus sign Description
Gross weight
Gross weight in NTEP or NSC mode
Net weight (Net = gross - tare)
Tare weight
Preset tare
The display shows the test value without weight
unit.
No display -Test value
-Gross, not tared
Positive value
Negative value
Standstill/Zero Description
Weight value standstill
The gross weight value is within ±¼ d of zero.
Filling mode; ashes when batching is stopped; as-
hes rapidlyto indicate error.
3 Device description Transmitter Series PR 5220
EN-17 Minebea Intec