Minebea Intec PR 5220 Series User manual

Transmitter Series PR 5220Instrument manualTranslation of the original instrument manual9499 050 52201Edition 10.6.003/07/2022Release 4.50Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, GermanyPhone:+49.40.67960.303Fax:[phone]

ForewordMust be followed!Any information in this document is subject to change without notice and does not represent a commitment onthe part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trainedand qualified personnel. In correspondence concerning this product, the type, name, and release number/serialnumber as well as all license numbers relating to the product have to be cited.NoteThis document is partially protected by copyright. It may not be changed or copied, and it may not be usedwithout purchasing or written permission from the copyright owner (Minebea Intec). The use of this productconstitutes acceptance by you of the abovementioned provisions.

Table of contents1Introduction.........................................................................................................................................71.1Read the manual......................................................................................................................................................... 71.2This is what operating instructions look like..........................................................................................................71.3This is what lists look like...........................................................................................................................................71.4This is what menu items and softkeys look like..................................................................................................... 71.5This is what the safety instructions look like..........................................................................................................71.6Hotline..........................................................................................................................................................................82Safety instructions...............................................................................................................................92.1General notes..............................................................................................................................................................92.2Intended use................................................................................................................................................................92.3Initial inspection..........................................................................................................................................................92.4Before operational startup........................................................................................................................................92.4.1Installation........................................................................................................................................................92.4.2Supply voltage connection........................................................................................................................... 102.4.3Protective ground connection..................................................................................................................... 102.5RF interference suppression...................................................................................................................................102.6Failure and excessive stress.....................................................................................................................................112.7Important note...........................................................................................................................................................112.8Repairs and maintenance.........................................................................................................................................112.8.1General information....................................................................................................................................... 112.8.2Electrostatically sensitive parts....................................................................................................................112.8.3Replacing fuses...............................................................................................................................................113Device description..............................................................................................................................123.1Transmitter versions .................................................................................................................................................123.1.1General information.......................................................................................................................................123.1.2PR 5220/00 .....................................................................................................................................................123.1.3PR 5220/01 ProfiBus DP................................................................................................................................123.1.4PR 5220/04 DeviceNet..................................................................................................................................133.1.5PR 5220/06 ProfiNet I/O...............................................................................................................................133.1.6PR 5220/07 EtherNet IP ................................................................................................................................133.2General notes.............................................................................................................................................................133.3Overview of the device .............................................................................................................................................133.3.1Communication protocols............................................................................................................................ 143.4Housing......................................................................................................................................................................143.4.1Sticker..............................................................................................................................................................143.4.2Dimensions......................................................................................................................................................153.5Display and operating elements .............................................................................................................................153.5.1General information .......................................................................................................................................153.5.2Overview..........................................................................................................................................................16Transmitter Series PR 5220Table of contentsMinebea IntecEN-1

3.5.3Display.............................................................................................................................................................163.5.4Operating elements.......................................................................................................................................203.6Overview of connections.........................................................................................................................................234Device installation..............................................................................................................................244.1General notes............................................................................................................................................................244.2Mechanical preparation...........................................................................................................................................244.3EMC-compliant installation ....................................................................................................................................254.4Hardware construction............................................................................................................................................264.4.1Notes on the connections.............................................................................................................................264.4.2Network port...................................................................................................................................................264.4.3RS-485 interface............................................................................................................................................284.4.4Analog outputs...............................................................................................................................................334.4.5Digital inputs ..................................................................................................................................................354.4.6Digital outputs................................................................................................................................................364.4.7Connection of analog load cells and weighing platforms.......................................................................384.5Interfaces...................................................................................................................................................................484.5.1ProfiBus DP interface....................................................................................................................................484.5.2DeviceNet interface........................................................................................................................................514.5.3ProfiNet I/O interface....................................................................................................................................524.5.4EtherNet/IP interface....................................................................................................................................545"Standard" application......................................................................................................................565.1Functions....................................................................................................................................................................565.1.1General information......................................................................................................................................565.1.2Display functions............................................................................................................................................566"EasyFill" application......................................................................................................................... 576.1Functions....................................................................................................................................................................576.1.1General information......................................................................................................................................576.1.2Display functions............................................................................................................................................576.1.3Filling mode ....................................................................................................................................................576.2Application menu [Start].........................................................................................................................................577Getting started..................................................................................................................................597.1Power failure/Data backup/Restart ......................................................................................................................597.1.1Power failure...................................................................................................................................................597.1.2Data backup....................................................................................................................................................597.1.3Overwrite protection.....................................................................................................................................597.1.4Restart.............................................................................................................................................................617.2Switching on the device...........................................................................................................................................617.3Switching off the device..........................................................................................................................................627.4Warm-up time...........................................................................................................................................................627.5Finding and connecting the device automatically in the network....................................................................62Transmitter Series PR 5220Table of contentsEN-2Minebea Intec

7.6Finding and connecting a device with a notebook/PC.......................................................................................637.7Searching the device in the network with "IndicatorBrowser"..........................................................................637.8Resetting the network address ..............................................................................................................................657.9Operation using VNC ...............................................................................................................................................667.10Operation via a web browser..................................................................................................................................677.11System setup.............................................................................................................................................................687.11.1Serial ports parameter..................................................................................................................................687.11.2Operating parameters...................................................................................................................................687.11.3Fieldbus parameter........................................................................................................................................697.11.4Network parameter .......................................................................................................................................697.11.5Weighing points.............................................................................................................................................697.11.6Limit parameter..............................................................................................................................................757.11.7Digital I/O parameters..................................................................................................................................767.11.8Analog output parameter.............................................................................................................................767.12Calibrating internal weighing point.......................................................................................................................767.12.1General information......................................................................................................................................767.12.2Displaying calibration data...........................................................................................................................777.12.3Selecting the calibration mode....................................................................................................................787.12.4Setting maximum load.................................................................................................................................. 817.12.5Determining the scale interval.....................................................................................................................827.12.6Determining the dead load ..........................................................................................................................837.12.7Calibrating with weight.................................................................................................................................847.12.8Calibrating with mV/V...................................................................................................................................857.12.9Calibrating with load cell data (smart calibration)....................................................................................877.12.10Subsequent dead load correction...............................................................................................................887.12.11Linearization...................................................................................................................................................897.12.12Calculating the test value .............................................................................................................................927.12.13Saving the calibration....................................................................................................................................927.12.14Cancelling a calibration.................................................................................................................................937.12.15Parameter Input.............................................................................................................................................947.13Calibrating xBPI-scale..............................................................................................................................................997.13.1General information ......................................................................................................................................997.13.2Parameters for serial interface ....................................................................................................................997.13.3Parameters for the xBPI-weighing function.............................................................................................1017.13.4Setting up an xBPI platform.......................................................................................................................1027.13.5xBPI-parameter tables................................................................................................................................1047.13.6Setting the xBPI dead load.........................................................................................................................1087.13.7xBPI calibration with user specified weight.............................................................................................1097.13.8xBPI calibration with automatic weight detection ..................................................................................1107.13.9xBPI calibration with default weight...........................................................................................................1117.13.10xBPI calibration with built-in weight .........................................................................................................1127.13.11xBPI linearization..........................................................................................................................................113Transmitter Series PR 5220Table of contentsMinebea IntecEN-3

7.14Calibrating digital load cells of type "Pendeo" ...................................................................................................1147.14.1General information .....................................................................................................................................1147.14.2Selecting and configuring RS-485 interface............................................................................................1157.14.3Selecting the load cell type.........................................................................................................................1167.14.4Calibration procedure ..................................................................................................................................1167.14.5Searching load cells......................................................................................................................................1167.14.6Assigning load cells ......................................................................................................................................1197.14.7Calibrating load cells...................................................................................................................................1207.14.8Assigning load cell names .......................................................................................................................... 1227.14.9Service function............................................................................................................................................ 1227.14.10Corner correction.........................................................................................................................................1247.14.11Terminating/saving calibration................................................................................................................. 1257.14.12Parameter Input........................................................................................................................................... 1257.14.13Subsequent dead load correction.............................................................................................................1277.14.14Displaying weighing point serial number ................................................................................................1287.15General parameter settings..................................................................................................................................1287.15.1Selecting and configuring serial interfaces .............................................................................................1297.15.2Operating parameters.................................................................................................................................1347.15.3Fieldbus parameters.................................................................................................................................... 1357.15.4Network parameters.................................................................................................................................... 1397.15.5Configuring limit values..............................................................................................................................1407.15.6Configuring digital inputs...........................................................................................................................1467.15.7Configuring digital outputs........................................................................................................................1497.15.8Configuring analog output......................................................................................................................... 1537.16System information................................................................................................................................................1547.16.1Displaying the version.................................................................................................................................1547.16.2Displaying the status...................................................................................................................................1557.16.3Showing hardware options........................................................................................................................1567.16.4Displaying Pendeo data.............................................................................................................................. 1578Production.......................................................................................................................................1608.1General notes..........................................................................................................................................................1608.2Starting the application.........................................................................................................................................1608.3Configuration via a notebook/PC .........................................................................................................................1618.3.1Configuring production mode....................................................................................................................1618.3.2Configuring digital inputs and outputs....................................................................................................1648.3.3Configuring material ...................................................................................................................................1668.4Filling........................................................................................................................................................................1689Extended functions..........................................................................................................................1709.1Hardware test..........................................................................................................................................................1709.1.1Serial interfaces............................................................................................................................................1709.1.2Inputs and outputs .......................................................................................................................................171Transmitter Series PR 5220Table of contentsEN-4Minebea Intec

9.2Functions via the WEB site.................................................................................................................................... 1769.2.1General information.................................................................................................................................... 1769.2.2Displaying weighing points in a table........................................................................................................1779.2.3Configuration printout.................................................................................................................................1779.2.4Log files .........................................................................................................................................................1799.2.5Screenshots...................................................................................................................................................1809.2.6Error log..........................................................................................................................................................1819.2.7Configuration data.......................................................................................................................................1829.3Resetting the device to the factory settings ......................................................................................................1839.4Updating new software with FlashIt....................................................................................................................1849.4.1Updating with a fixed IP address..............................................................................................................18410ModBus protocol.............................................................................................................................18810.1General description................................................................................................................................................18810.2SPM data in PR 1612 ModBus mode....................................................................................................................18811SMA protocol ................................................................................................................................... 19011.1General information...............................................................................................................................................19012Fieldbus interface .............................................................................................................................19112.1General notes...........................................................................................................................................................19112.2Scale protocol (8-byte) for the "Standard" application.....................................................................................19112.2.1Data exchange range .................................................................................................................................. 19212.2.2Reading and writing data with function numbers..................................................................................19412.2.3Reading and writing bits directly ..............................................................................................................19612.2.4Waiting for the result of the action...........................................................................................................19612.2.5Function numbers........................................................................................................................................ 19712.2.6Example: reading the gross weight.......................................................................................................... 20212.2.7Special note for DeviceNet and EtherNet IP...........................................................................................20312.3Filling protocol (64-Byte) for the "EasyFill" application .................................................................................. 20312.3.1Write window (input area)..........................................................................................................................20312.3.2Read window (output area).......................................................................................................................20312.3.3Indicator functions...................................................................................................................................... 20312.3.4Filling functions...........................................................................................................................................20312.3.5Setup of the fieldbus interface .................................................................................................................20513SPM..................................................................................................................................................21113.1General information................................................................................................................................................21113.2Elementary data types............................................................................................................................................21113.3Addressing...............................................................................................................................................................21213.4System data............................................................................................................................................................. 21214Repairs and maintenance.................................................................................................................21814.1Repairs......................................................................................................................................................................21814.2Maintenance............................................................................................................................................................218Transmitter Series PR 5220Table of contentsMinebea IntecEN-5

14.3Soldering work........................................................................................................................................................21814.4Cleaning...................................................................................................................................................................21815Disposal............................................................................................................................................21916Error messages................................................................................................................................22016.1Error messages measuring circuit....................................................................................................................... 22016.2Weight error status................................................................................................................................................ 22016.3Error messages for xBPI scales............................................................................................................................. 22116.4Error messages for Pendeo load cells .................................................................................................................22216.5Error messages during calibration.......................................................................................................................22316.6Error numbers @ "LAST_ERROR" ........................................................................................................................22516.6.1Weighing point error...................................................................................................................................22516.6.2Error in the "EasyFill" application..............................................................................................................22517Technical data..................................................................................................................................22717.1Note on using "free software" ..............................................................................................................................22717.2Decoding the serial number..................................................................................................................................22717.3General data............................................................................................................................................................22717.3.1Supply voltage..............................................................................................................................................22717.4Effect of ambient conditions ................................................................................................................................22717.4.1Ambient conditions .....................................................................................................................................22717.4.2Electromagnetic Compatibility (EMC).......................................................................................................22817.4.3RF interference suppression ......................................................................................................................22817.5Weighing electronics..............................................................................................................................................22817.5.1Load cells.......................................................................................................................................................22817.5.2Principle.........................................................................................................................................................22917.5.3Accuracy and stability .................................................................................................................................22917.5.4Sensitivity......................................................................................................................................................22917.5.5Connecting cables........................................................................................................................................22917.6Mechanics...............................................................................................................................................................23017.6.1Design...........................................................................................................................................................23017.6.2Weights.........................................................................................................................................................23017.7Documentation on the CD included ...................................................................................................................23018Appendix..........................................................................................................................................23118.1Replacement parts ................................................................................................................................................. 23118.2Test connector......................................................................................................................................................... 23118.3Certificates...............................................................................................................................................................231Transmitter Series PR 5220Table of contentsEN-6Minebea Intec

1Introduction1.1Read the manual-Please read this manual carefully and completely before using the product.-This manual is part of the product. Keep it in a safe and easily accessible location.1.2This is what operating instructions look like1. - n. are placed before steps that must be done in sequence.1.3This is what lists look like-indicates an item in a list.1.4This is what menu items and softkeys look like[ ] frame menu items and softkeys.Example:[Start]- [Applications]- [Excel]1.5This is what the safety instructions look likeSignal words indicate the severity of the danger involved when measures for preventinghazards are not followed.DANGERWarning of personal injuryDANGER indicates death or severe, irreversible personal injury which will occur if thecorresponding safety measures are not observed.Take the corresponding safety precautions.WARNINGWarning of hazardous area and/or personal injuryWARNING indicates that death or severe, irreversible injury may occur if appropriatesafety measures are not observed.Take the corresponding safety precautions.CAUTIONWarning of personal injury.CAUTION indicates that minor, reversible injury may occur if appropriate safetymeasures are not observed.Take the corresponding safety precautions.is placed before a step.describes the result of a step.1 IntroductionTransmitter Series PR 5220Minebea IntecEN-7

NOTICE
Warning of damage to property and/or the environment.NOTICE indicates that damage to property and/or the environment may occur ifappropriate safety measures are not observed.Take the corresponding safety precautions.Note:User tips, useful information, and notes.1.6HotlinePhone: +49.40.67960.444Fax: [phone]eMail: [email protected]Transmitter Series PR 52201 IntroductionEN-8Minebea Intec

2Safety instructions2.1General notesCAUTIONWarning of personal injury.The product was in perfect condition with regard to safety features when it left thefactory.To maintain this condition and to ensure safe operation, the user must follow theinstructions and observe the warnings in this manual.2.2Intended useThe device is intended for use of the analysis device for weighing functions.Product operation, commissioning and maintenance must be performed by trained andqualified personnel who are aware of and able to deal with the related hazards and takesuitable measures for self-protection.The device reflects the state of the art.No warranty is given that the product is free of faults, especially not in conjunction withthird-party software and hardware components required for operation.The manufacturer does not accept any liability for damage caused by third-party systemcomponents or due to incorrect use of the product. The use of this product signifiesrecognition of the stipulations listed above.2.3Initial inspectionCheck the contents of the consignment for completeness. Check the contents visually todetermine whether any damage has occurred during transport. If there are grounds forrejection of the goods, a claim must be filed with the carrier immediately. TheMinebea Intec sales or service organization must also be notified.2.4Before operational startup
NOTICE
Perform visual inspection.Before operational startup as well as after storage or transport, inspect the devicevisually for signs of mechanical damage.2.4.1InstallationThe device is designed for mounting rail installation (35 mm, as per DIN 46277).
NOTICE
Excessive heat may reduce the device lifetime.When mounting on the rail, make sure that the distance from other instruments leftand right of the device is at least 20 mm.2 Safety instructionsTransmitter Series PR 5220Minebea IntecEN-9

The device has to be installed in an EMC-compliant manner, see Chapter 4.3.2.4.2Supply voltage connectionSupply voltage UDC= 24 V ±20%Max. power consumption:-PR 5220/00: 6.5 W-PR 5220/01: 8.5 W-PR 5220/04: 8.5 W-PR 5220/06: 8.5 W-PR 5220/07: 8.5 WFor a connection to 230/115 V alternating current, an external power supply is required.2.4.3Protective ground connectionThe protective ground connection is made via the support rails.2.5RF interference suppressionThe device is intended for use in an industrial environment. Operation of this device in aresidential environment is likely to cause radio frequency interference, see Chapter 17.4.3.In this case, the operator may be required to take appropriate measures.Transmitter Series PR 52202 Safety instructionsEN-10Minebea Intec

2.6Failure and excessive stressIf there is any reason to assume that safe operation of the device is no longer ensured,shut it down and make sure it cannot be used.Safe operation is no longer ensured if any of the following is true:-The device is physically damaged.-The device does not function.-The device has been subjected to stresses beyond the tolerance limits (e.g.,duringstorage or transport).2.7Important noteMake sure that the construction of the device is not altered to the detriment of safety. Inparticular, leakage paths, air gaps (of live parts) and insulating layers must not bereduced.Minebea Intec cannot be held responsible for personal injury or property damage causedby a device repaired incorrectly by an operator or installer.2.8Repairs and maintenance2.8.1General informationRepairs are subject to inspection and must be carried out at Minebea Intec.In case of defect or malfunction, please contact your local Minebea Intec dealer or servicecenter for repair.When returning the device for repair, please include a precise and complete description ofthe problem.Maintenance work may only be carried out by a trained technician with expert knowledgeof the hazards involved and the required precautions.2.8.2Electrostatically sensitive partsThis device contains electro-statically sensitive components. Therefore, potentialequalization must be provided when working on the device (antistatic protection).2.8.3Replacing fusesThe device does not have any replaceable fuse.The load cell supply is protected against short circuit.In case of loss of load cell supply, disconnect the device from the supply voltage, find outthe cause and eliminate it.After this, the supply voltage can be switched on again.2 Safety instructionsTransmitter Series PR 5220Minebea IntecEN-11

3Device description3.1Transmitter versions3.1.1General informationThe transmitter of the PR 5220 series exists in 5versions. A later extension of the versionis not possible. Each type is clearly fixed by the corresponding number. The front overlaysare adapted to the corresponding type.PR 5220/00PR 5220/01PR 5220/04PR 5220/06PR 5220/073.1.2PR 5220/00This type has digital inputs and outputs as well as one analog output and a LAN-Adapterfor configuring and operating of the device. At the serial output e.g. a remote display canbe connected.3.1.3PR 5220/01 ProfiBus DPIn addition to PR 5220/00, the instrument is provided with a ProfiBus port.Transmitter Series PR 52203 Device descriptionEN-12Minebea Intec

3.1.4PR 5220/04 DeviceNetAdditionally to the PR 5220/00 this instrument has a DeviceNet connection.3.1.5PR 5220/06 ProfiNet I/OIn addition to PR 5220/00, the instrument is provided with two ProfiNet I/O ports.3.1.6PR 5220/07 EtherNet IPIn addition to PR 5220/00, the instrument is provided with two EtherNet-IP ports.3.2General notesThe instrument contains two applications:-Default-EasyFillMost functions are supported by both applications.A few functions are application-dependent.3.3Overview of the device-Accuracy 10,000 d according to OIML R76-Internal resolution 7.5 million counter steps-Linearity <0.002%-Measure rate is configurable: 6 to 100/sec-Digital filter with adjustable characteristic line-Electrically isolated interfaces-3 programmable pairs of limits-Supply voltage connection UDC= 24 V-Connection via plug-in terminal blocks-Socket for LAN adapter-The device is snapped to a mounting rail.-5 status indicator LEDs for power supply, communication, error detection-The "EasyFill" application allows for quick and reliable filling and emptying of vessels(for functional description, see Chapter 6.1).The menu-guided calibration and configuration of the device are carried out on anotebook/PC.-Calibration using weights according to the mV/V method or using load cell data(smart calibration)-Analogue output 0/4 to 20 mA, configurable for gross/net weight-Analog value via field bus-3 digital inputs, electrically isolated-3 digital outputs, electrically isolated3 Device descriptionTransmitter Series PR 5220Minebea IntecEN-13

3.3.1Communication protocolsFor the internal RS-485:-Remote display protocol-ModBus-RTU (slave)-SMA protocol-xBPI protocolField bus (slave):-PR 5220/01 ProfiBus DP-PR 5220/04 DeviceNet-PR 5220/06 ProfiNet I/O-PR 5220/07 EtherNet-IPFor the internal LAN:-ModBus-TCP-Ethernet TCP/IP-OPC3.4Housing3.4.1StickerThe connection diagram is located on the side of the housing.Transmitter Series PR 52203 Device descriptionEN-14Minebea Intec

3.4.2Dimensionsall dimensions in mm3.5Display and operating elements3.5.1General informationThe transmitter of the PR 5220 series can only be operated by Notebook/PC.-VNC viewer (see Chapters 3.5.4.4and7.9) or-WEB browser (see Chapter 7.10)3 Device descriptionTransmitter Series PR 5220Minebea IntecEN-15

3.5.2Overview3.5.3Display3.5.3.1User interfaceThe user interface display can show weight values of up to 7 digits with decimal point andplus or minus sign.The available mass units are t, kg, g, mg, lb, or oz.Above the weight display on the user interface, the currently displayed weight is shown ina bar graph that indicates the percentage of the maximum capacity (Max). 0 is on the left,and 100% on the right.Transmitter Series PR 52203 Device descriptionEN-16Minebea Intec

No.Description1Weight type/plus or minus sign/standstill2Bar graph3Status display4Weight value5Symbols/mass unit6Info line3 Device descriptionTransmitter Series PR 5220Minebea IntecEN-17

Weight type/plus or minus signDescriptionGross weightGross weight in NTEP or NSC modeNet weight (Net = gross - tare)Tare weightPreset tareThe weight display shows the test value withoutmass unit.No display-Test value-Gross, not taredPositive valueNegative valueStandstill/zeroDescriptionWeight value standstillThe gross weight value is within ±¼ d of zeroBatching mode: flashes when batching is "stopped";rapid flashing indicates "error status"Symbols/mass unitDescriptionValue not permissible in legal metrology (e.g., 10xresolution, deactivated load cell)R1Range 1R2Range 2R3Range 3WP AWeighing point AMaxMaximum capacity (weighing range)MinMinimum weightt, kg, g, mg, lb, ozThese mass units are available.Transmitter Series PR 52203 Device descriptionEN-18Minebea Intec