Mini TS100 User manual

Please read this manual before operating the TS100(this instruction manual is based on APPV2.11Instruction ManualVersion 1.0.1
TS100 Soldering Iron
TS100

Safety StatementOverviewPower Adaptor SelectionOperationSoldering Iron TipTrouble Shooting GuideTechnical SupportLegal Statements
Content
P1P3P5P6P14P16P18P20WARNING:Failure to comply a WARNING may result in serious injury to the user or others. CAUTION:Failure to comply a CAUTION may cause damage to the product or other equipments.NOTE:Annotations,operation notes or additional information.！！12345678

Safety Statememt11.1 General SafetyUse only certified power source/adaptors from your region.(please refer to 3.0 for specifications)Working conditionRequirementsTemperatureHumidityOperating Condition: from 0℃ to +50℃Non-operating Condition: from -20℃ to +60℃Operating Condition: from 40℃ to 50 ℃,0% to 60% RHNon-operating Condition: from 40℃ to 60℃,5% to 60%RH1.2 Working condition1Do not operate in humid environment.Do not operate in inflammable/explosive environment.Keep the surface of the product clean and dry.Operating Condition: from 0℃ to 40 ℃,10% to 90% RHNon-operating Condition: Low temperature: from 0℃ to 40℃, 5% to 90%RH

1.3 WarningsWhen using TS100,Turn the power off when not in use,or left unattended.When power is ON,tip temperatures will between 100℃~400℃(212℉~752℉),please be careful.Please don’t operate TS100 when it’s wet or operate it with wet hands,which will cause an electric shock.1.4 Cautions1.5 Liability StatementAny damage of the product,or losses related to the product damage,if it’s man-caused,or assumed to be man-caused,the liability will belong to the user.！12Safety StatememtWhen using TS100,• The handle is constructed with precision, dropping shall be avoided.• After continuous use up to 40 minutes, the handle surface temperature will reach 50℃~60℃.• For the first time using, TS100 may generate a light smoke due to the heating of heating elements, which is a normal phenomenon.

2.1 Ports and Control Panel Introduction1.The tip setscrew 4.Ground cable fixing screw2.Button A8.Soldering tip port7.DC5525 12-24V port6.Micro USB5.Power connector
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23Overview3.Button B9.Soldering tip connector10.Soldering tip heating end

2.2 Specifications2.3 Operation SpecificationsOLEDMicro USBDC5525Length:96mm，Diameter:16.5mmLength:72+33mm，Diameter:5.5mm33g(power adaptor not included)65W100℃~400℃（max）±2%40℃<２Ω42OverviewScreenUSB portPower portDimensionsOperation unitHeating unitWeightPowerTemperature rangeTemperature stabilityOperation temperature under heatSoldering tip resistance to the ground

12V16V19V24V17W30W40W65W40s20s15s11s＞1.4A＞1.9A＞2.1A＞2.7A35Power Adaptor SelectionBefore connecting DC5525(12-24V)power adaptor,check if the adaptor is in good condition as below standard.We would recommend the DYS404-190210V(19V,2.1A)power supply as an accessory forTS100.Operation voltagePowerElectric currentTime required to increased tip temperature from 30℃ to 300℃

4.1 TS100 Installation1. Loosen the tip setscrew, insert the soldering tip connector and tighten the screw;2. Connect the ground wire to the ground wire setscrew ;3. Connect the DC connector to TS100, connect the power cord and turn on the power accordingly.4.2 Default Settings℃300℃（Default）200℃（Default）100℃~400℃（Max）64Note: If the screen displays "sen-errwhen it’s plugged, means the soldering iron tip is not properly fixed, please re-install it properly. "OperationDefault temperature unitDefault temperatureSleep mode temperatureAdjustable temperature range

4.3 Basic Control4.3.1 Screen DisplayVer2 01.PressDFU1.074OperationWhen plugged into DC12-24V power adaptor ,TS100 will display its logo, Version number and its standby screen in sequence.
When plugging into DC 12-24V power adaport ,pressing Button A at the sametime will enter DFU mode,"DFU1.0" will appear on OLED screen .To exit DFU mode: unplug and plug in the device again without pressing any button ,then it will enter standby mode.

4.3 Basic Control4.3.2 Automatic CalibrationPress24℃24℃Note: Calibration shall be done when TS100 in room temperatureVCal_VCal_X48OperationPress Button B in standby mode to enter the thermometer modeIn thermometer mode, press 2 buttons at the same time to enter the calibration modeDisplay shows when calibration is succedd.Display shows when calibration failedLong press any button to exit thermometer mode

4.3 Basic Control4.3.3 Heating upPress300℃300℃49OperationWhen pressing Button A in standby mode,TS100 will heat up to preset temperatureWhen OLED displays as picture, means it’s ready for solderingIn operation mode, holding both buttons for 3 senconds will return to standby mode

4.3 Basic Control4.3.4 Temperature Adjustment 300℃246℃200℃300℃300℃300℃410OperationIn standby mode, press Button A will enter preset temperatureTemperature down: In temperature adjustingmode, hold Button A for at least 2 seconds, until display reads the temperature you want.Temperature up: In temperature adjusting mode, hold Button B for at least 2 seconds, until display reads the temperature you want.Release Button B when display reads the expected temperature, and TS100 will automatically adjust to it.Release Button A when display reads the expected temperature, and TS100 will automatically adjust to it.

4.3 Basic Control4.3.4 Temperature Adjustment Note: When screen displays arrow pointing to left or right (◀or▶)which means the adjustment has already reached its upper/lowerlimit temperature, settings will not be saved when power is off 100℃The last digit on the right end of the display shown as belowArrows up-heating arrows down-cooling horizontal lines- temperaturestabilizeb400℃298℃114OperationRemark: Maximum temperature: 400℃ Minimum temperature:100℃When TS100 temperature stabilizes for 60 seconds,it will automaticall yenter feedback mode,temperature status will feedback every 5-8 seconds

4.3 Basic Control4.3.5 Sleep ModePress200℃300℃412OperationIn operation mode, when leaving TS100 for more than 180 seconds( 3 minutes in Default) will trigger the sleep mode, and temperature will automactically adjust to preset sleep temperature.In sleep mode, if it’s not being operated for longer than the IDLE_TIMEsetting, TS100 will then enter the standby mode.Note:IDLE_TIME can be adjusted( 6 minutes in Default).(Preset minimum IDLE time: 5 minutes)When working, TS100 will restart to operation mode and temperature will automatically heat up to preset temperauture(300°C in Default).

4.4 System Parameters200℃300℃360seconds1010V
0 ℃，1 is ℉is
100℃~400℃100℃~400℃60~9999seconds300~9999seconds5-259-12VNotice: Preset parameter(s) will be updated to TS100 after saved.180seconds℃134OperationParameterExplanationDefaultAdjustablerangeT_StandbyT_WorkWait_TimeIdle_Time T_Step Turn_Off_v TempShowFlagZeroP_Ad Standby mode temerature Operating temperatureTime from operation mode to sleep modeTime from sleep mode to standby modeWhen preset "1",each step will progress in 1,2,5,25; when preset 2-25, each step will progress according to settingsWhen operation voltage is lower than default voltage TS100 will return to stadby modeTemperature unit selectionTemperature calibration parameter, TS100 automatical adjustmentNo manual setting required

5.1 Changing Soldering Tips1.Unplug TS100 before changing.2.Loosen the tip setscrew.3.Pull out the tip, replace with another one.4.Tighten the screw.514Soldering Iron TipNote: When TS100 displays "sen-err", it means the soldering iron tip is not installed properly.

5.3 Soldering Iron Tip Maintenance5.4 Soldering Iron Tip Lifespan11.5
45°
5.2 Choosing Soldering Iron TipsNote: Choosing the right tips will help you to work more efficientTS-D24TS-BC2TS-KTS-B210.010.015.0
45°
155Soldering Iron Tip(1) Before switching off, wipe the tip’s soldering side with some solder.(2) Do not leave the tip in high temperature for long time, which may causeit burn out.(3) Do not push too hard while soldering, which will damage the tip.(4) Do not use rough material or files to clean the tip.(5) If the tip surface is oxidized and makes it hard to apply solder on it, you may use 600~800 grit sandpaper to wipe the tip with Ethanol or Isopropyl alcohol, heat up to 200℃ and apply solder immdeiately to avoid it oxidize again.(6) Do not use Flux that contains high chlorine or acid, use only resin based flux.Soldering iron tips lifespan is related to its maintenance (refer to 5.3)and use intensity.

Problem 1:No Display616Trouble Shooting GuideCheck:If the cable is brokenCheck:Is there any data in USB modeCheck:If the screen needs to be replacedProblem 2:Every time when installing a new tip, the temperature status display random numbersMeans the machine is checking status,which isnormalProblem 3:Soldering iron restart automaticallyCheck 1:Is it properly plugged into the power source?Check 2:Is the voltage too low?(need to be set up in the config file)Problem 4:Soldering iron is heating up and cooling down simultaneouslyCheck 1:Is the tip first time in use?Check 2:Is the power cord in loose or defective contact?Check 3:Is the tip overheating?Set the temperature in appropriate levelCheck 4:Is the soldering iron clean?refer to "Soldering iron tip maintenance" Problem 5:OLED shows "Warning!" Check 1:Is the TS100 overheating?Is TS100 temperature higher than the maximun operation temperatureWhen temperature is lower than maximum operationtemperature, the warning sign will disappear and it will return to operation mode

6Trouble Shooting GuideProblem 6:OLED displays"High-Vt"17Check:Is the voltage too high?(over 24V)Problem 7:OLED displays "Sen-err" Check 1:Is the soldering iron installed propely?Check 2:If check 1 passes, then replace the soldering iron tipProblem 8: The tip doesn’t stick to the solder1.Tip temperature is over 400℃ 2.The soldering side of the tip is not applied with solder properly3.Lack of flux during operation 4.Rub the tip against dry or high sulfur sponge or fabric5.Tip touched organic material like plastic,silicone oil or other chemicals6.Using impure solder or solder that contains low proportion of tinProblem 9:TS100 return to standby mode during operation Checl:Is the voltage lower than default(10V)Wait until voltage recovers , it could work normally when the voltage is over 10V

7.1 Standard service7.2 Default Parameter Setting187Technical Support1 year of warranty will be provided for one year, if the damage was not caused by false manipulation by the user.Plesae contact your retailer for warranty detailTips are consumables, once it’s used, no replacement will be provided.Connect TS100 to your PC with USB data cord, OLED will display "CONFIG" and means it's in setting mode. Open config.txt file from the USB drive, set the default parameters.