Minitor SFIDA 01 Series User manual

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ThankyouforbuyingtheSFIDA01seriesSelectorPackMT01SP.Whenusingthisequipment,a
MotorSpindleandControlPackarenecessary.ReadthisOperationManualandOperationMan‑
ualfortherobot/NCmachinetoolsetc.,tounderstandallofitsfunctions.
Keepthisoperationmanualinasafeplaceandreaditwhenrequired.
DefinitionsofWarningSymbols
Inthismanual,symbolsareusedtohighlightwarningsandcautionsforyoutoreadso
thataccidentscanbeprevented.Themeaningsofthesesymbolsareasfollows:
Contents
1.SafetyPrecautions 1
2.EquipmentFeatures 3
3.SpecificationsandDimensions3
3‑1 Specifications
3‑2
DimensionsofExternalAppearance
3‑3 Accessories
4. NamesandFunctionsofEachComponent 5
4‑1 OverallConfiguration
4‑2 DetailsofOperationPanel
5.OperatingProcedure 7
5‑1 TypeofOperationMode
5‑2 PanelOperationMode
5‑3Panel/RemoteOperationMode
5‑4RemoteOperationMode
5‑5SettingoftheFunction
5‑6Initializationofthe
SettingContent
6.ConnectionofACPowerCord11
7.ConnectionofControlPack 12
7‑1
ConnectionofSelectorConnectionCord
7‑2 FixingofConnectingCord
7‑3 ConnectionofSelectorCommunicationCord
7‑4 ConnectionofSpindleConnectionCord
7‑5 ConnectionDiagramofEntireConfiguration 
8.MountingofBracket 15
9.Replacementofoperationpanel 16
9‑1 ChangeofMountingDirectionofOperationPanel
9‑2 ReplacementofOperationPanelandFilterPanel
9‑3 CleaningofFilter
10.ErrorNumberDisplay 17
10‑1 HowErrorNumberIsDisplayed
10‑2 WhenMalfunctionsAreDetected
10‑3 ErrorNumbersandTheirContents
1SafetyPrecautions
Thissymbolindicatesexplanationsaboutextremelydangerousmatter.
Ifusersignorethissymbolandthemattersappearinginthismanual,
seriousinjuryordeathbyfireorelectricshockcouldresult.
Caution
Warning
Thissymbolindicatesexplanationsaboutdangerousmatters.
Ifusersignorethissymbolandthemattersappearinginthismanual,
bodilyinjuryanddamagetotheequipmentcouldresult.
Warning
Caution
○ThisdeviceshallbegroundedusingthegroundwireoftheACpowercord. Makesurethat
thegroundwireisconnectedtotheearthtoavoidanelectricshockwhenusingthisdevice.
Inaddition,confirmthatthegroundwirehasbeengroundedcorrectlybeforeconnectingacable
tothisdevice.
○Ifanymalfunctionssuchassmoke,peculiarsmellsand/orsoundsarepresent,turnoffthemain
switchandunplugthepowersupplyimmediately.
Consultanelectricianforrepairafterconfirmingthatallsmokinghasstopped.Ifthemachine
isdamagedandusedwithoutproperrepair,fireandelectricshockcouldresult.
○Donotattempttomodifyordisassemblethemachinesincethiscancauseseriouslossin
performanceandsafety;otherwise,fireandelectricshockcouldresult.
○Besuretoonlyusetheinputvoltagespecifiedinthisdevicesincefireandelectricshock
couldresult.
○Donotblockventilationopeningssincethiscanresultinafailureorfirefromheat.
○DonotputControlPackonunstablelocationssuchasashakystandoraleaningsurface,etc.
Ifitfallsortopplesoveritcancauseinjury.
○Donotusethisdeviceunderanenvironmentwherecorrosivegas(chlorinegas,hydrogensulfide,
sulfurousacidgas,etc.)ispresent,becauseitmayleadtoanunexpectedfailureofparts.
○WhentheACpowercordorplugisdamaged,replaceitwiththenormalcord(option).
Continuoususemaycausefireand/orelectricshock.
○Topreventtheriskoffireandelectricshock,donotplugorunplugthemachinefromtheAC
outletwithwethands.
○Wearsafetyprotectiveglassestoprotecteyesandananti‑dustmasktopreventinhalationof
debris.Youmaysufferfromunexpectedinjuriescausedbyflyingdebrisgeneratedthroughuseof
thismachine.
○Operatemachineryinadrylocationfreeofcondensation,otherwisethiscouldresultinafire
and/orelectricshock.
○Operateintemperaturesof0〜40℃.
○Wheninstallingdonotblockthefilterpanelwherecoolairistakeninortheexhaustventilation
slits.
○Donotallowchildrentooperatemachinerybyanymeans;keepmachineoutoftheirreach.
○Donothitordropobjectsonthedeviceasthismaydamageit.
○Becarefulsothatdust,oilandwaterdonotenterthedevice.Whenforeignsubstancessuchas
liquidenterthedevice,turnoffthemainswitch,unplugthepowersupplyfromtheACoutletand
consultwithaqualifiedtechnician.Fireandelectricshockcouldresultifusedasis.
○Donotplaceheavyobjectsonthepowercordasthismaydamagethecordresultinginafireandor
electricshock.
○DonotplaceACpowercordnearheatsources.Thecordcasingmaymeltresultinginafireand
electricshock.
○WhenunpluggingtheACpowercord,alwaysgrasptheplugitselfanddonotpullatthecord;
otherwise,thismaydamagethecordresultinginafireandelectricshock.
○Beforemaintenancecleaning,unplugthepowercordfromtheACoutletforsafety.
○Usecuttingtoolsandmagnetsatthenumberofrevolutionsrecommendedbythemanufacturer.Donot
useitatthenumberofrevolutionsbeyondthepermissiblerange,sincethiscanresultindamageto
thedevice.
○Inthecaseofelectricoverload,useitafterreducingtheloadsinceitmeansthestateusedin
theloadbeyondsetting.

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5‑4RemoteOperationMode
(AccessChannel)(ExternalSEL1Signal)(ExternalSEL0Signal)
1OFF(0V)OFF(0V)
2OFF(0V)ON(12〜24V)
3ON(12〜24V)OFF(0V)
4ON(12〜24V)ON(12〜24V)
7.Whensettinguptherotationdirection,turntheexternalROTATIONsignalonoroff
sothatLEDoftheintendedrotationdirection("CW"or"CCW")islit.Completethe
setup100msbeforeturningontheexternalSTARTsignal.
(RotationDirectionSettings)(ExternalROTATIONSignal)
CWOFF(0V)
CCWON(12〜24V)
8.Whentryingtosetupthemotorspeed,pressthe"＋"(up)or"−"(down)switchso
thattheintendednumberofrotationsisdisplayedintheindicator.
9.SwitchtheexternalSTARTsignaltoturnthemotoronoroff.
(Operationofmotor)(ExternalSTARTsignal)
StopOFF(0V)
StartON(12〜24V)
(Measuresforresettingwhenmalfunctionsoccur)
Whenmalfunctionsoccur,theindicatordisplaysanerrornumberas"E.‑□□"(□isfigures).
Stopthemotorwhenthemotorisoperating.TurntheexternalSTARTsignalofftoreset,andturn
ontheexternalRESETsignalonceandthenturnoff.PleaseinputtheRESETsignalafterturningoff
externalROTATIONsignal,toowhenF.6setto"on"by"5‑5Settingofthefunction".
(Resetoperation)(ExternalRESETsignal)
ResetONON(12〜24V)
ResetOFFOFF(0V)
When"E.‑9□"isdisplayed,turnofftheMAINswitchoftheControlPackandthisdevice.
Fixthecauseofthemalfunction,andturnoneachMAINswitchafteraboutthreeminutesinthestate
oftheexternalSTARTsignalOFF.
Thismodeisthesameasthe"Panel/RemoteOperationMode",exceptforthemethodusedto
 changethenumberofrotationsofthemotor.Whentryingtosetupthenumberofrotations,
varytheexternalSPEEDsignalvoltagesothatthenumberofrotationsyouintendtoset
upwillbedisplayedintheindicator.Thesettingofthenumberofrotationsisin
proportionaltotheexternalSPEEDsignalvoltage.
・SPEEDsignalvoltagerangeisDC0V〜12V
・ Settingspeedofrotation60,000min
‑1(max)/SPEEDsignalvoltageisDC9V(±5%)/SPEEDUD・SPEEDPULSEsignal.
*Itispossibletochangesettingsofthespeedduringmotoroperation,buttheindicatoronlydisplays
thespeedofmotorbutdoesn'tdisplaysetupspeed.
5‑5Settingofthefunction
Thisdeviceisabletosetthefollowingfunctions;e.g.Settingthemaximumnumber
ofrotationsbythemotorat60,000min‑1orless.
○F.0Setsrestrictionsonthemaximumnumberofrotations.
 Display"on":Thisrestrictsthemaximumnumberofrotations.
Display"of.":Thisdoesnotrestrictthemaximumnumberofrotations.
When"on"isselected,thenumberofrotationsbypaneloperationoranexternal
signalcannotbesetatmorethanthepresetnumberofrotations.
○F.1Setsupthemaximumnumberofrotations(CH1).
Display"1〜60"kmin‑1
When"F.0"isinthe"on"position,thepresetnumberofrotationswillbethemaximum.
○F.2Setsupthemaximumnumberofrotations(CH2).
Display"1〜60"kmin‑1
When"F.0"isinthe"on"position,thepresetnumberofrotationswillbethemaximum.
○F.3Setsupthemaximumnumberofrotations(CH3).
Display"1〜60"kmin‑1
When"F.0"isinthe"on"position,thepresetnumberofrotationswillbethemaximum.
○F.4Setsupthemaximumnumberofrotations(CH4).
Display"1〜60"kmin‑1
When"F.0"isinthe"on"position,thepresetnumberofrotationswillbethemaximum.
○F.5Setsupthesignal(voltageandpulsesignal)tobeusedwhensettingthespeed
fromanexternalsource.
Display"An":Itwillbesetupby"SPEEDSignalvoltage".
Display"P1":Itwillbesetupbyasignalofeither"SPPEDUD"or"SPEEDPULSE".
AllthenumberofrotationsofCH1‑CH4becomethesame.
Display"P2":Itwillbesetupbyasignalofeither"SPPEDUD"or"SPEEDPULSE".
ThenumberofrotationsofCH1‑CH4issetineachCH.
○F.6Setsupasignalstartingorstoppingamotor.
Display"on":Pressthe"STARTSignal"switchtorotatethemotorinanormal
direction,orpressthe"ROTATIONSignal"switchforthereversedirection.
Display"of.":Pressthe"STARTSignal"switchtostartorstopthemotor,orpress
the"ROTATIONSignal"switchtosetuptherotationdirection.
Note:Sincethefunctionnumber"F.7","F.8"arenotused,itwillbedisplayedas"‑‑"
(SetupMethodofFunctions)
1.TurnontheMAINSwitch.Theoperationpanelwillbedisplayedonthescreen.
2.Pushthe⑬MODEswitchwhilepushing⑩RESETswitchontheoperationpanel.
3.Itwillbeinthestatewherethefunctionalsetupcanbeperformedafter"F.0"
(thefunctionnumber)isdisplayedin③theindicator.
4.Firstlyconfirmthat"F.0"isbeingindicated.Thenthedisplayofthe"F.0"shallflash
afterhavingreleasedtheMODEswitch.
5.Whenpushingthe①＋switch,theindicationshallchangee.g."F.0","F.1","F.2",
"F.3"…"F.8"and"F.0"inturn,andwhenpushingthe②−switch,itshallchangee.g.
"F.0","F.8","F.7"…"F.1"and"F.0"inturnwhilethedisplayisflashing.
6.Theset‑upcontentofthefunctionnumberwillbedisplayedbypushingthe⑪START/STOP
switchwhilethefunctionnumberforpresettingisflashing.




17 18
10 ErrorNumberIndication
Thedisplayoferrornumberisshownontheindicatorwiththevalueoftwodigitsafter"E.".
Referto"10‑3ErrorNumberandTheirContents"fortheerrornumberandtheircontents.
Whendeviceisonandmalfunctionsaredetectedfromstoragedata,afterthepreviousdata
setting(Operationmode,accesschannel,rotationdirectionandrotationspeed)isloaded
fromthememory,theerrornumbers"88"or"89"areindicated.
10‑1HowErrorNumberIsDisplayed
10‑2WhenMalfunctionsAreDetected
Ｅ.
IndicationofError
Numericalvalueof
twodigits
11
●WhenErrornumberindicates"89":
Sincemalfunctionisbeingdetectedindataof"operationmode"‑settingmemory,operation
inthiscasewillbecarriedoutinPaneloperationmode.PressRESETswitchonthepanel
tochangetheoperationmodeto"paneloperationmode,"setupaccesschannel"1,"
rotationdirection"CW,"settingspeedofrotation"1,000min
‑1."Datawillbestoredin
memoryandtheerrorwillbereset.Refsection5‑6toreturnmachinetofactorysettings.
●WhenErrornumberindicates"88":
Itisdisplayedwhenmalfunctionsofaccesschannel,rotationdirectionandsettingspeed
ofrotationdataaredetectedinPanelOperationmode.WhentheRESETswitchonthepanel
ispressed,thedataofaccesschannel"1,"rotationdirection"CW"andsettingspeedof
rotation"1,000min
‑1."Datawillbestoredinmemoryandtheerrorwillbereset.
●Whenamalfunctionofanerrornumberinthe90sisdetected:
Asfaraserrornumbersinthe90sareconcerned,itisimpossibletoreleaseanerrorby
theRESETswitchortheexternalRESETsignal.Inthiscase,turnofftheMAINswitches
oftheControlPackandthisdeviceandturnonagainafter3minutes.Incaseofan
errorcausedbyinternaltemperaturerisingintheControlPack,ittakesmorethan3
minutes,untilthetemperaturefallsdown.Whena90serrornumberisstilldisplayed
evenafterturningtheMAINswitchonagain,thereisafailure.
Note:Errornumbersinthe90smayappearforthefollowingreasons:
①AnerrorthatneedstoturnontheMAINswitchagainforrelease
②Failureofthepowersupply
③Anemergencystopbythesafety‑relay
Also,itmaybeduetotheimpossibilityofcancellingerrorsbytheRESETsignal;
itisforhazardcontrolaswell.
10‑3ErrorNumbersandTheirContents
‑
(ErrorDetectingThresholdValue)
Airpressureisthecause:
●Whenairpressureislessthan0.18Pa.
 ●Whenairpressureexceeds0.5MPa.
Motorcurrentisthecause:
●Iftheflowingcurrentwhichexceedsunit‑continuumregioncontinuesforabout30seconds.
RefertoMotorSpindleMS01OperationManual"3‑3TorqueOutputCharacteristics(Fig‑2)"
●Iftheelectriccurrentismorethan10.5Aandcontinuesformorethan5seconds.
Powersupplyformotordrivingisthecause:
●Whentheinternaltemperatureofthemotorpowersupplyhasrisentomorethan85℃.
●Whentheoutputexceeds70V.
●Whenamalfunctionhasariseninthecoolingfan.
●Whentransistorsurfacetemperatureforthemotor‑brakehasrisentomorethan100℃.
ImmediatelyafterhavingturnedonthepowersupplyinRemoteOperationMode,theexteriorSTARTsignalwillalreadybeON .
Errorwasdetectedinthecontrolpack.(changedtoRESTARTmode)
Errorwasdetectedinsettingmemorydataof"RotationDirectionandSpeedofRotation"inthecontrolpack.
Errorwasdetectedinsettingmemorydataof"OperationMode"inthecontrolpack.
Airpressureformotorcoolingislow.
Airpressureformotorcoolingishigh.
Abnormalmotorconnection.
Themotorcannotbeactivated,orittookatleastthreesecondsbeforereachingthepresetnumberofrotations.
TherevolutionnumberhasbeensettoohighontheSelectorPack.
Over‑currentprotectiontothemotorwasactivated.
Protectionfunctionsofthemotorpowersupplywereactivated.
Transistorforthemotor‑brakeoverheated.
Thespeedofrotationdoesnotreachnumberofrevolutionsset.
Thespeedofrotationislowat3000〜5000 min‑1 ormorethanspeedofrotationset.
Revolutionofmotorishighat3000〜5000 min‑1 ormorethanspeedofrotationset.
Motorrotatedatmorethan65,000 min‑1 .
CommunicationbetweenthisdeviceandControlPackisunavailable.
ImmediatelyafterhavingturnedonthepowersupplyinRemoteOperationMode,theexteriorSTARTsignalwillalreadybeON.
ControlPackhasnotbeensetintheSelectorOperationMode,orcommunicationwiththisdeviceisunavailable.
Communicationwiththisdeviceisunavailable,orControlPackhasnotbeensetintheSelectorOperationMode.
SelectorPackindicatesanerrornumberinthe90s.
ErrorwasdetectedinthefunctionofSelectorPack(changedtoRESTARTmode).
Errorwasdetectedinsettingmemorydataof"Rotationdirections&SpeedofRotation"inSelectorPack.
Errorwasdetectedinsettingmemorydataof"OperationMode"inSelectorPack.
Protectionfunctionsofthemotorpowersupplywereactivated.
Operationpanelisnotconnected,oranoperationswitchisturnedon.
Outputvoltageofpowersupplyformotoristoolow.
Outputvoltageofpowersupplyformotoristoohigh.
Stoppingthemotortook10secondsormore.
Abnormaloutputcurrentwhenmotorstopped.
MalfunctionsweredetectedinthememoryofSelectorPack.
MalfunctionsweredetectedinthememoryofControlPack,orMalfunctionsweredetectedwiththecircuit.
TheSafetyRelaywasactivated.
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No Meanings