Minitor SFIDA 01 Series User manual

M T01C P
O PERA TIONM ANUAL
C ON TROL PAC K
IME‑MT01CP20090917
HeadOffice:16‑3Ryogoku1‑chome,Sumida‑ku,Tokyo130‑0026JAPAN
OsakaBr.:4‑4Itachibori2‑chome,Nishi‑ku,Osaka550‑0012
NagoyaBr.:4Kanayamacho1‑chome,Atsuta‑ku,Nagoya456‑0002
Phone03‑3633‑7181Fax03‑3633‑7186
Phone06‑6531‑5300Fax06‑6531‑5417
Phone052‑671‑3077Fax052‑671‑3177
●Specificationsandconfigurationsaresubjecttochangewithoutnotice.
http:// www.minitor.co.jp
01Series

12
1
Contents
1.SafetyPrecautions  1
2.EquipmentFeatures  3
3.SpecificationsandDimensions3
3‑1Specifications
3‑2DimensionsofExternalAppearance
3‑3TorqueOutputCharacteristics
3‑4Theconfirmationofalevel
meterusedconsecutively
3‑5Accessories
4.NamesandFunctionsofEachComponent5
4‑1OverallConfiguration
4‑2DetailsofOperationPanel
5.OperatingProcedure7
5‑1TypeofOperationMode
5‑2PanelOperationMode
5‑3Panel/RemoteOperationMode
5‑4RemoteOperationMode
5‑5SettingoftheFunction
5‑6InitializationofSettings
6.Connectionmethod10
6‑1ConnectionofPowerCable
6‑2ConnectionofSpindleConnectionCord
6‑3ConnectionofAirHose
7.Mountingofbrackets 12
8.Replacementofoperationpanel13
8‑1ChangeofMountingDirectionof
OperationPanel
8‑2ReplacementofOperationPaneland
FilterPanel
8‑3CleaningofFilter
9.ErrorNumberDisplay  14
9‑1HowErrorNumberIsDisplayed
9‑2WhenMalfunctionsAreDetected
9‑3ErrorNumbersandTheirContents
10.Externalinput/outputsignals16
10‑1ExternalInputSignals
10‑2ExternalOutputSignals
10‑3SerialSignals
11.SignalContentofSAFETYConnector21
12.SignalContentofCONTROLConnector22
Thank you for buying the SFIDA 01 series Control‑pack MT01CP. When using this equip‑
ment,aMotorSpindleisnecessary.ReadtheOperationManualforthemotorspindleand
therobot/NCmachinetoolsetc.,tounderstandallofitsfunctions.
Keepthisoperationmanualinasafeplaceandreaditwhenrequired.
SafetyPrecautions
DefinitionsofWarningSymbols
Inthismanual,symbolsareusedtohighlightwarningsandcautionsforyoutoreadso
thataccidentscanbeprevented.Themeaningsofthesesymbolsareasfollows:
Warning
Caution
Thissymbolindicatesexplanationsaboutextremelydangerousmatter.
Ifusersignorethissymbolandthemattersappearinginthismanual,
seriousinjuryordeathbyfireorelectricshockcouldresult.
Thissymbolindicatesexplanationsaboutdangerousmatters.
Ifusersignorethissymbolandthemattersappearinginthismanual,
bodilyinjuryanddamagetotheequipmentcouldresult.
Warning
○Thisdeviceshallbegroundedusingthegroundwireofthepowercord. Makesurethat
thegroundwireisconnectedtotheearthtoavoidanelectricshockwhenusingthisdevice.
Inaddition,confirmthatthegroundwirehasbeengroundedcorrectlybeforeconnectingacable
tothisdevice.
○Ifanymalfunctionssuchassmoke,peculiarsmellsand/orsoundsarepresent,turnoffthemain
switchandunplugthepowersupplyimmediately.
Consultanelectricianforrepairafterconfirmingthatallsmokinghasstopped.Ifthemachine
isdamagedandusedwithoutproperrepair,fireandelectricshockcouldresult.
○Donotattempttomodifyordisassemblethemachinesincethiscancauseseriouslossin
performanceandsafety;otherwise,fireandelectricshockcouldresult.
○Besuretoonlyusetheinputvoltagespecifiedinthisdevicesincefireandelectricshock
couldresult.
○Donotblockventilationopeningssincethiscanresultinafailureorfirefromheat.
○DonotputControlPackonunstablelocationssuchasashakystandoraleaningsurface,etc.
Ifitfallsortopplesoveritcancauseinjury.
○Donotusethisdeviceunderanenvironmentwherecorrosivegas(chlorinegas,hydrogensulfide,
sulfurousacidgas,etc.)generates,becauseitmayleadtoanunexpectedfailureofparts.
○Whenthepowersupplycordorplugisdamaged,replaceitwiththenormalcord(option).
Continuoususemaycausefireand/orelectricshock.
○Topreventtheriskoffireandelectricshock,donotplugorunplugthemachinefromtheAC
outletwithwethands.
○Wearsafetyprotectiveglassestoprotecteyesandananti‑dustmasktopreventinhalationof
debris.Youmaysufferfromunexpectedinjuriescausedbyflyingdebrisgeneratedthroughuseof
thismachine.
Caution
○Operatemachineryinadrylocationfreeofcondensation,otherwisethiscouldresultinafire
and/orelectricshock.
○Operateintemperaturesof0〜40℃.
○Wheninstallingdonotblockthefilterpanelwherecoolairistakeninortheexhaustventilation
slits.
○Donotallowchildrentooperatemachinerybyanymeans;keepmachineoutoftheirreach.
○Donothitordropobjectsonthedeviceasthismaydamageit.
○Becarefulsothatdust,oilandwaterdonotenterthedevice.Whenforeignsubstancessuchas
liquidenterthedevice,turnoffthemainswitch,unplugthepowersupplyfromtheACoutletand
consultwithaqualifiedtechnician.Fireandelectricshockcouldresultifusedasis.
○Donotplaceheavyobjectsonthepowercordasthismaydamagethecordresultinginafireandor
electricshock.
○Donotplacepowercordnearheatsources.Thecordcasingmaymeltresultinginafireandelectric
shock.
○Whenunpluggingthepowercord,alwaysgrasptheplugitselfanddonotpullatthecord;otherwise,
thismaydamagethecordresultinginafireandelectricshock.
○Beforemaintenancecleaning,unplugthepowercordfromtheACoutletforsafety.
○Usecuttingtoolsandmagnetsatthenumberofrevolutionsrecommendedbythemanufacturer.Donot
useitatthenumberofrevolutionsbeyondthepermissiblerange,sincethiscanresultindamageto
thedevice.
○Inthecaseofelectricoverload,useitafterreducingtheloadsinceitmeansthestateusedin
theloadbeyondsetting.

3 4
2EquipmentFeatures
Model MT01CP
AC100〜240V 50/60Hz
Maximum8.7A（forAC100V）Maximum4.4A（forAC200V）
0℃〜40℃
30L/min（0.25〜0.3MPa）
500〜60,000min
‑1 
＊500min
‑1
isthealignmentsetting.
5,000〜60,000min
‑1
4.1Kg
W100ｘD194ｘH230
3SpecificationsandDimensions
3‑1Specifications
3‑3TorqueOutputCharacteristics(MotorSpindle)
3‑5Accessories
‑10〜60℃ ＊Donotuseinanenvirmentwithheavycondensation .
10〜85％
＊Donotuseinanenvirmentwithheavycondensation .
When operating the device continuously,check the aspect of loads in the
LEVELmeter.RefertoChart‑2forthetolerancelevelperspeedofrotation.
◆CA20/CA21/CA22※ ◆MRZ2…4pieces
◆MRZ3…4pieces
◆MTB1…2pieces
◆MTB2…2pieces
◆AH6‑40 φ6.0×4m
※Eitheroneofthem
※ItisattachedtoCA20
a3p→2padapter.
3‑4 Theconfirmationofalevelmeterusedconsecutively
3‑2 DimensionsofExternalAppearance
M4x0.7
100
50
214
194
148
66 17
4.6
25
230 250 250 271
M4x0.7
100 194
216
238
66 17
240 230
10
1550
4.6
80
＋
−
＋
−
●MaximumOutput
Astable,hightorqueisachievedwithahigh‑power370Wofsufficientoutputbyloading
ofahigh‑powerelectricsource.
●WorldwidePowerSupply
ItisequippedwithanAC100〜240V‑compliantworldwidepowersupply.Thus,gonearetrou‑
blesomechangesinpower‑supplysettingsandfailuresbyvoltagedifference.
●VariousSecurity
Itisequippedwithasafetysecurityfunctiontoconstantlymonitortheloadcondition
ofthemainaxis,overcurrenttomotor,heatgeneratedbypower‑supplyandairpressure.
●MaximumSpeedofRotation60,000min‑1
Motor spindles of the 01 series are equipped with a high‑performance, brushless motor
withceramicangularbearings,allowingamaximumspeedof60,000min‑1rpm.Theadopted
forcedair‑coolingsystem(outerburnercooling)allowsforhighdurability.
●Air‑CoolingSystem
Theadoptedforcedair‑coolingsystemrequiresonlyasmallamountofair（30L/min）,
preventingheatgeneratedbymotoroverprolongeduse.
ElectricPower
InputCurrent
ServiceTemperatureRange
AirConsumption
RangeofRPMsetting
Aneffectiveuserange
Weight
Dimension
Storagetemperature
Storagehumidity
・Fig.‑1Floormountingtype ・Fig.‑2Backfacemountingtype
1
2
3
4
5
6
7
8
9
010 20 30 40 50 60
50
100
150
200
250
300
350
400
Performancecharacteristicgraph
Torque（ c N・m ）
Output（W）
Output
Torque
(UnitContinuumRegion)
Torque
(Maximum)
SpeedofRotation×1000（min‑1）
TheNumberof
RevolutionDisplayed
10
20
30
40
50
60
TheNumberof
LEVELLightings
6
6
5
5
4
4
Colorof
theLight
Yellow
Yellow
Green
Green
Green
Green
・Chart‑2
ACcable
air‑hoses Mountingscrew
blackest Rubberfeet
・Chart‑1

5 6
4
10
11
12
17
18
16
2
1
5
6
7
8
9
3
4
13
15
14
24
25
23
22
21
20
19
・Fig.‑3 ・Fig.‑4
①OperationPanel
4‑2See"OperationPanelDetails"
②CONTROLConnector
Forconnectionofexternalinput/outputsignal.
③SAFETYConnector
Forsignalingconnectiontohaltmotorurgentlyincaseofanemergency(Option).
④CONNECTIONConnector
ForsignalingconnectionwithSelectorPack(MT01SP).
⑤ConnectorforConnectingMotor
ForconnectingtheSpindleconnectuioncord.
⑥AIROUTCoupler
Forconnectingair‑hose(4mmΦ4）.
⑦AIRINCoupler
Forconnectingair‑hose(6mmΦ6).Workingrangeis0.18〜0.5MPa.
＊Pleaseadjustthesuppliedairpressurewith0.3〜0.5MPa.
⑧MAINSwitch
It'sthemainpowerswitch.
⑨ACSocket
ForpluggingACcord.
⑩FilterPanel
Fortheintakeofcoolair;periodicalinspectionandcleaningofthedustproof‑filter
arerequired.
4‑2DetailsofOperationPanel
・Fig.‑5
⑪"＋"Switch(forincreasingthespeedofrotation)
Whenthisswitchispushedduringpaneloperationmode,thespeedofrotationincreases
indevicesof1,000min‑1.Whenitisheldontoformorethantwoseconds,thespeedof
rotationwillcontinuetoincrease,toamaximumsettingof60,000min‑1.
⑫"−"Switch(fordecreasingthespeedofrotation)
Whenthisswitchispushedduringpaneloperationmode,thespeedofrotationdecreases
indevicesof1000min‑1.Whenitisheldontoformorethantwoseconds,thespeedof
rotationwillcontinuetodecrease,toaminimumsettingof1,000min‑1.
Whenthe"＋"switchispressedintheindicationof1,000min‑1atthetimeofamotor
stop,itwillbesetat500min‑1foralignment.
Note:Effectiveworkingrangeis5,000min‑1ormore.
⑬Indicator
Thisindicatesthespeedsettingorthespeedofrotationperminute(rpm),andalso
indicateswhenmalfunctionsoccurbyblinkingerrornumbers.
⑭AIRLamp
Thislamplightswhenthemotorisoffandblinkswhenanerroroccurssuchasabnormal
airpressure.
⑮LOADLamp
Thislamplightswhenthemotorisrunningandblinkswhentheover‑currentprotectionis
activated.
⑯LEVELIndication
Thisindicatesairpressurevolumeandmotorloads,andalsothenumberofthefirst
placeintwodigitsoferrornumberatthetimeoferroroccurrence.Referto"9‑3Error
NumbersandTheirContents"forfurtherdetails,andalso"3‑4Theconfirmationofa
levelmeterusedconsecutively"formotorloads.
⑰ROTATIONSwitch
Thisswitchsetsuptherotationorientationofthemotor.
⑱CWLamp/CCWLamp
Thislamplightswhentherotationofthemotorissettoaclock‑wiserotation(CW)and
acounterclock‑wiserotation(CCW).
⑲RESETLamp
Thislampblinkswhenmalfunctionsoccurinthisdevice.
⑳RESETSwitch
Thisswitchcancelstheerror.
＊Note:WhentheerrornumberreadsE.9,itisunabletocanceltheerroreveniftheswitchisppushed.
First,turnoffMAINswitch,thenturnonafteraboutthreeminutestoresettheerrordisplay.
NamesandFunctionsofEachComponent
4‑1OverallConfiguration

7 8
21
22
23
24
25
START/STOPSwitch
ThisswitchturnsthemotorONorOFF.
START/STOPLamp
Thislamplightsupinaccordancewiththestateofthemotor.
MODESwitch
Thisswitchchangestheoperationmode.
PANELModeLamp
Thislamplightswhenit'sinPanelOperationMode.
REMOTEModeLamp
ThislamplightswhenitisinRemoteOperationMode.
(Stateofmotor)(Stateoflamp)
DuringpausesRedilluminates
Duringoperation→StopRedblinks
OperationatfixedspeedofrotationGreenilluminates
OperationoutsidefixedspeedofrotationGreenblinks
ErrornumberbeingdisplayedOrangeblinks
5OperatingProcedure
5‑1TypeofOperationMode
Fourdifferentmodesareavailable‑toswitchmodepresstheMODEswitchwhilethemotoris
paused.Themodeschangeinthefollowingorder:"PanelOperationMode""Panel/RemoteOpera‑
tionMode"and"RemoteOperationMode".Whenthepoweristurnedon,itreturnstotheprevi‑
ousoperationmode.Ifthemodechanges,alllampsontheoperationpanelwilllightuponce.
●PanelOperationMode
Thisisoperatedbyaswitchonthisoperationpanel.
●Panel/RemoteOperationMode
Thesettingofthenumberofrotationsiscontrolledfromtheoperationpanel,andother
operationsaretobeoperatedbytheexternalsignalfromtheCONTROLconnector.
●RemoteOperationMode
ThisisoperatedbyanexternalsignalfromtheCONTROLconnector,andthemodecanbe
changedevenifthedeviceindicatesanerrornumber.
●SelectorOperationMode
ThisistobeoperatedintheselectorsideafterconnectingthedeviceandSelector
Pack(MT01SP)bythecommunicationcable.RefertothedetailsoftheSelectorPack
OperationManual.
5‑2PanelOperationMode
1.TurnontheMAINswitch."P.P."isdisplayedonceintheIndicator.
MakesurethatthePANELmodelampontheoperationpanelislit.
2.Supplyairtothemotor.ControltheamountofairpressuresothatthreelampsofLEVEL
Indicatorarelightedandthenadjustitinaccordancewiththeexothermicheatcondition
bydetailsofthetask.
Note:Whentheairpressureistoolow,thefirstlampoftheLEVELIndicatorblinks;
3.PresstheROTATIONswitchsothatthelampofintendedrotationdirectionlightsup.
4.Pressthe＋(UP)or−(DOWN)switchsothattheintendedspeedofrotationisdisplayed
ontheindicator.
5.PresstheSTART/STOPswitchtostartorstopthemotor.
5‑3Panel/RemoteOperationMode
1.TurnontheMAINswitch."P.E."isdisplayedonceintheIndicator.
MakesurethatoperationPANELandbothREMOTElampsofarelit.
2.Supplyairtothemotor.Refertothedetailsof"5‑2PanelOperationMode."
3.TurntheexternalROTATIONsignalonoroffsothatLEDoftheintendedrotation
directionislit.Completethesetupoftherotationdirection100msbeforeturningon
theexternalSTARTsignal.
4.Pressthe＋(UP)or−(DOWN)switchsothattheintendedspeedofrotationisdisplayed
ontheindicator.
5.SwitchtheexternalSTART/STOPsignaltoturnthemotorONorOFF.
(Operationofmotor)(ExternalSTARTsignal)
StopOFF(appliedvoltage0V)
StartON(appliedvoltage12V〜24V)
5‑4RemoteOperationMode
1.TurnontheMAINswitch.Theindicatorwilldisplay"E.E."once.Makesurethatthe
REMOTEmodelampontheoperationpanelislit.
2.Supplyairtothemotor.Refertothedetailsof"5‑2PanelOperationMode."
3.TurntheexternalROTATIONsignalonoroffsothatLEDoftheintendedrotation
directionislit.Completethesetupoftherotationdirection100msbeforeturningon
theexternalSTARTsignal.
4.Setuptheexternalsignalsothatthenumberofrotationswhichareintendedtoset
bytheindicatormaybeshown.
 ・SPEEDsignalvoltagerangeisDC0V〜12V.
・Settingspeedofrotation60,000min‑1(max)/SPEEDsignalvoltageisDC9V(±5%)/SPEEDUD・SPEEDPULSEsignal.
5.TurntheexternalSTART/STOPsignalONorOFFtostartorstopthemotor.
Theexternalsignaltooperatethemotoristhesameas"Panel/ReportOperationMode".
(FunctioningofMemory)
Ifsettingssuchasoperationmode,rotationdirectionandthespeedofrotationofmotor
arechanged,thisdataisrecordedafterthemotorstops.WhentheMAINswitchisturned
on,thedevicecanbeoperatedinthepreviouslysetmode.

(Measuresforresettingwhenmalfunctionsoccur)
Whenmalfunctionsoccur,theindicatordisplaysanerrornumberas"E.□"(□isfigures).
PushtheRESETswitchtoreset.Sinceerror"E.9"cannotbereset,turnofftheMAIN
switch,fixthecauseofthemalfunction,andturnontheMAINswitchafteraboutthree
minutes.
*Pleasereferto"9‑2WhenMalfunctionsAreDetected".

910
6
5‑5Settingofthefunction
Thisdeviceisabletosetthefollowingfunctions;e.g.Settingthemaximumnumber
ofrotationsbythemotorat60,000min
‑1orless.
○F.0Setsrestrictionsonthemaximumnumberofrotations.
 Display"on":Thisrestrictsthemaximumnumberofrotations.
Display"of.":Thisdoesnotrestrictthemaximumnumberofrotations.
When"on"isselected,thenumberofrotationsbypaneloperationoranexternal
signalcannotbesetatmorethanthepresetnumberofrotations.
○F.1Setsupthemaximumnumberofrotations.
Display"1〜60"kmin
‑1
When"F.0"isinthe"on"position,thepresetnumberofrotationswillbethemaximum.
○F.2Setsupthesignal(voltageandpulsesignal)tobeusedwhensettingthespeed
fromanexternalsignal.
Display"An":Itwillbesetupby"SPEEDSignal".
Display"PL":Itwillbesetupbyasignalofeither"SPPEDUD"or"SPEEDPULSE".
*Whenfixingspeed‑settingsbythepulsecountsignal,thenumberofsetrotations
willbesetat1,000min‑1whentheMAINpoweristurnedon.Thenumberofrotations
willbesetat1,000min‑1afterswitchingtheexteriorspeedset‑pointsignal.
○F.3Setsupasignalstartingorstoppingamotor.
Display"on":Pressthe"STARTSignal"switchtorotatethemotorinanormal
direction,orpressthe"ROTATIONSignal"switchforthereversedirection.
Display"of.":Pressthe"STARTSignal"switchtostartorstopthemotor,orpress
the"ROTATIONSignal"switchtosetuptherotationdirection.
○F.8Setsupanoutputsignalfromthe6thterminalofCONTROLConnectorineither
"RUNSignal"or"STOPSignal".
Display"un":Thissetstheoutputsignalin"RUNSignal".
Whenoutputis"ON":Themotorisrotating.
Whenoutputis"OFF":Themotorisstopped.
Display"oP":Thissetstheoutputsignalin"STOPSignal".
Whenoutputis"ON":Themotorisstoppedbutisreadyforpromptoperation.
Whenoutputis"OFF":Themotorisrotating,orisintheprocessofstopping,or
anerrorhasoccurred.
Note:SetupofthefunctioncannotbeperformedinthestatewhereitconnectedwithMT01SP.Setupthefunction
beforeconnection.ThecontentsofF.0〜F.3whichwerepresetintheCONTROLPACKsidewillnotbereflected
intomovementwhenthisdeviceisinusebyconnectingtotheSELECTORPACK.
Sincethefunctionnumber"F.4"〜"F.7"arenotused,itwillbedisplayedas"‑‑"
(SetupMethodofFunctions)
1.TurnontheMAINSwitch.Theoperationpanelwillbedisplayedonthescreen.
2.PushtheMODEswitchwhilepushing⑳RESETswitchontheoperationpanel.
3.Itwillbeinthestatewherethefunctionalsetupcanbeperformedafter"F.0"
(thefunctionnumber)isdisplayedin⑬theindicator.
4.Firstlyconfirmthat"F.0"isbeingindicated.Thenthedisplayofthe"F.0"shallflash
afterhavingreleasedtheMODEswitch.
5.Whenpushingthe⑪＋switch,theindicationshallchangee.g."F.0","F.1","F.2",
"F.3"…"F.8"and"F.0"inturn,andwhenpushingthe⑫−switch,itshallchangee.g.
"F.0","F.8","F.7"…"F.1"and"F.0"inturnwhilethedisplayisflashing.
23
23
21
6.Theset‑upcontentofthefunctionnumberwillbedisplayedbypushing
the(21)START/STOPswitchwhilethefunctionnumberforpresettingisflashing
7.Forchangingtheset‑upcontents,pushtheSTART/STOPswitchwhilethecontentsare
beingdisplayedtogetthestateofflashing,andthenpusheither＋or−switchto
displaythecontentstobesetup
8.WhentheSTART/STOPswitchhasbeenselectedafterchangingtheset‑upcontents,the
modificationdescriptionswillberecordedandthefunctionnumberwillbeflashing
onthedisplay.Whenthecontentshavenotbeenchanged,pushtheRESETswitch.the
modificationdescriptionswillnotberecorded,anditwillreturntotheflashing
functionnumber.
9.ReturntoNo.6abovewhenintendingtochangethesetupofthemultiplefunctions
continuously.Afterfinishingthesetup,itwillreturntothestatewheretheMAIN
switchisturnedonbypressingtheRESETswitch.
5‑6InitializationofSettings
Thisisthemethodtoreturnthisdevicetoitsinitialsetting.
1.TurntheMAINswitchONwhilepushing⑳RESETswitchand MODEswitchontheoperationpanel.
2.Letgooftheswitcheswhenblinking"y.n"isdisplayedintheindicator.The"y.n"willblink.
3.Ifyouaretryingtoinitializesettings,push START/STOPswitch.
( Contentofinitialization)
・Operationmode:Paneloperationmode・Numberofrotations: 1,000min
‑1
・Directionofrotation :"CW"・The6thterminalofCONTROLConnector:"RUNsignal"
 ・Settingvaluesofthemaximumnumberofrotation: 10,000min
‑1
・Settingofthemaximumnumberofrotations:"OFF"
・SettingoftheexternalSPEED: "SPEEDSignal"
・SettingoftheexternalSTARTsignal:"OFF"
※Ifnotinitializing,itwillreturntoastateinwhichtheMAINswitchisONwhentheRESETswitchispushed.
ConnectionMethod
6‑1 ConnectionofthePowerCable
1.ConnecttheACcordofaccessoriestotheACplug⑨inthefrontofthisdevice.(Fig.‑6)
2.FixtheconnectorpartwithastoppertopreventdisconnectingACcord.(Fig.‑7)
・Fig.‑6 ・Fig.‑7
Warning
Thisdeviceshallbegroundedusingthegroundwireofthepowercord. Itisessen‑
tial to connect the ground wire to the earth to avoid an electric shock when using
thisdevice.Besuretousethesuppliedpowercordswithearthpoints.Inaddition,
confirmthatthegroundwirehasbeengroundedcorrectlybeforeconnectingacableto
the input‑output terminal of this device.  When disconnecting the AC cord from the
outlet,alwaysgrasptheplugitselfandnotatthecable;otherwise,itcouldcausea
disconnection.

11 12
7
6‑3ConnectionoftheAirHose
1.Plugtheairhose(outsidediameter6.0mmΦ)totheairsupplyvalvein"AIRIN"coupler
⑦inthefrontofthisdevice.(Fig.‑10)
2.Plugtheairhose(outsidediameter4.0mmΦ)inthe"AIROUT"coupler⑥ofthisdevice
andconnectitwiththeaircouplingonthemotorside.(Fig.‑10)
3.Airpressuresettingrangeis0.3MPa〜0.5MPa.
6mmΦAirhose
4mmΦAirhose
・Fig.‑10
Caution
TheairpressuresupplyingtoAIRINcoupler⑦willbecontrolledwithin0.3〜0.5MPa.
Besuretheconnectingairhosedoesnothaveanykinksoracuteanglebends.
Unreasonableforcetotheairhosewilldisturbthecoolingeffectofthemotorspindle,
causingdegradationandfailure.
Whennotusingtherespectiveconnectorsforanextendedperiod,placeacoveronthem
forsafety.
MountingofBrackets
Therearetwokindsofbracketaccessories.
Therearetwo fixationmethodsavailable: thefloortype fixation(Fig.‑11)and theback
mounting(Fig.‑12).
Installaccessorytwobracketsinthebottomaspectholeofthisdevice.
Bracketsforthe
Floortypefixation
・Fig.‑11
Floortypefixation
Installaccessorytwobracketsintheholeofup‑and‑downeachfaceofthisdevicebackdirection.
Bracketsforthe
Backmounting
・Fig.‑12
Backmounting
Caution
Installthisdeviceinanenvironmentfreefrompowder,dustandoil.
Forcooling purposes, theair intake onthe filter panelsurface must beat least 2cm
fromtheinstallationsurface.
Becarefulnottoblocktheslitonthebottomofthechassis,asitneedstoexpelair.
Matchto
akeygroove
Fixwith
thelockpart
・Fig.‑8
・Fig.‑9
6‑2 ConnectionofSpindleconnectioncord
1.Connecttheplug(Fig.‑9)ofthespindleconnectioncord(MC01SorMC01Z)toaconnector
⑤"MOTOR"(Fig.‑8)forthemotorconnectioninthefrontofthisdevice.
2.Aftersecurelyputtingaplugintothesocket,fixitbyturningthelockpart.
Caution
BesuretoturnofftheMAINswitchofthedevicewhenconnectingthespindleconnectoncord.
⑤MOTOR
⑦AIRIN
⑥AIROUT ConnectionCode

Ｅ. 1
13 14
8 9
ReplacementoftheOperationPanel
8‑1ChangingtheMountingDirectionoftheOperationPanel
Operationpanel
Fixingscrew
・Fig.‑13 Settingrubber
The mounting direction of the Operation Panel can be changed vertically or horizontally
(Fig.‑13).Removethescrewsinthefourcornerswhendemountingtheoperationpanel.
Astheneedarises,changethedirectionofthepanel.Fixthesettingrubberaccessories
(4pieces)inthemarkedpositions.
8‑2ReplacementoftheOperationPanelandFilterPanel
・Fig.‑14 ・Fig.‑15
First,removetheOperationPanelandseethatthecableisconnectedfromOperationPanel
foundationbedtotheconnectoronthemainfoundationbedofthisdevice.Push‑expandeach
lock‑leverattachedtotheupperpartoftheconnectortotheoutsidedirectionwhenremov‑
ingtheconnector.
Theconnectorforconnectionsonthisdevicefoundationbedismountedrespectivelyonthe
frontandrearfacesofthecubicle.Asfortheconnectionmethod,plugtheconnectorin
thestatethatthelock‑leverwasopenedintherightandleft,andthenclosebothsides
lock‑lever.
8‑3 CleaningofFilter
Sincethefilterpanelisequippedwithadustprooffilter,carryoutperiodicinspection
andcleaning.(Fig.‑15)
Wheninstallingthefilterpanel,turnthefilterinsertion‑openingup.
Caution
Whenchangingtheinstallationpositionoftheoperationpanel,besuretoturnoff
theMAINswitchofthedeviceandperforminthestatethattheACcordisunplugged.
ErrorNumberIndication
9‑1HowErrorNumberIsDisplayed
IndicationofError Indicatingthenumberof
tenthsplacedigit
Indicatingthenumberof
onesplacedigitbyninelights
Errornumbersaredisplayedinanumericalvalueoftwo‑digits.Asforthedisplaymethod,
tenthsplacedigitisdisplayedafter"E."bytheindicator.TheLEVELindicatordisplays
onesplacedigitoftheerrornumberandconsistsofnine(9)lamps.
Thefirst lampIndicates "1"of onesplace digitof errornumber, thesecond lampindi‑
cates"2"andthethirdlampindicates"3."
Refertothedetailsof"9‑3ErrorNumbersandTheirContents".
9‑2WhenMalfunctionsAreDetected
Inpoweredon,whenmalfunctionsisdetectedfromstoragedataaftertheprevioussetting
data (Operation mode, rotation directions and setting speed of rotation) is loaded from
thememory,,Errornumbers"08"or"09"isindicated.
●WhenErrornumberindicates"09":
Errors can be released after initializing the setting contents by pushing the RESET‑
switchontheoperationpanel.Referto"5‑6InitializationofSettings"concerningthe
detailsofsettinginitializations.
●WhenErrornumberindicates"08":
Itisdisplayedwhenmalfunctionsoftherotationdirectionandsettingspeedofrotation
aredetectedatPanelOperationmode.WhentheRESETswitchonapanelispressed,the
datawhichsettherotationdirectionas"CW"andsettingspeedofrotationas
"1,000min‑1"iswrittenintothememory,andanerrorwillbereleased.
●Whenmalfunctionoftheerrornumber"the90s"wasdetected:
Asfarastheerrornumber"the90's"isconcerned,releasinganerrorbyRESETswitch
orexternalRESETsignalisimpossible.
Inthiscase,turnoffMAINswitchonce,andturnonafterabout3minutes.
Incaseoftheerrorcausedbyinternaltemperaturerising,ittakesmorethan3minutes
untilthetemperaturefallsdown.
Whentheerrornumber"the90s"isstilldisplayedevenifturningontheMAINswitch
again,afailureisconsidered.
Note:Errornumbersinthe90smayappearforthefollowingreasons:
①AnerrorthatneedstoturnontheMAINswitchagainforrelease
②Failureofthepowersupply
③Anemergencystopbythesafety‑relay
Also,itmaybeduetotheimpossibilityofcancellingerrorsbytheRESETsignal;
itisforhazardcontrolaswell.
Example:ErrorNumber"E16"
(Thesixthfromtheleft)
Thefirstlamp

15 16
9‑3ErrorNumbersandTheirMeanings
(ErrorDetectingThresholdValue)
Airpressureisthecause:
●Whenairpressureislessthan0.18Pa.
 ●Whenairpressureexceeds0.5MPa.
Motorcurrentisthecause:
●Iftheflowingcurrentwhichexceedsunit‑continuumregion(Chart‑1)continuesforabout
30seconds.
●Iftheelectriccurrentismorethan10.5Aandcontinuesformorethan5seconds.
Powersupplyformotordrivingisthecause:
●Whentheinternaltemperatureofthemotorpowersupplyhasrisentomorethan85℃.
●Whentheoutputexceeds70V.
●Whenamalfunctionhasariseninthecoolingfan.
●Whentransistorsurfacetemperatureforthemotor‑brakehasrisentomorethan100℃.
WheninRemoteOperationMode,controllingthisdevicebyanexternalsignal,anexternal
signalwillbeinputtedfromtheCONTROLconnector.Moreover,thisconnectoroutputssig‑
nalsshowingthestateofthisdevice.Refertothecontentsof"CONTROLConnectorSignal
Contents"thesignalforeachterminalto."
Theconnectioninthisdeviceofeachsignalssuchas"SPEED","START","ROTATION",
"SPEEDPULSE","5000min‑1"and"RESET"etc.areshowninFig.‑16.
Asfor theexternal signaland circuitof thisdevice, SPEEDsignal isinsulated bythe
insulatedamplifierandothersignalsareinsulatedbythephoto‑coupler.Connect"＋"or"
−"sideofthepowersupplyfortheexternalsignaltothe5thend‑terminal"COMMON,"and
suppose opposite‑electrodes of electric supply were connected to the 2nd end‑terminal
"START"signal,thisdevicewilldetectthattheexternal"START"signalhasbeenturned
on.
10 ExternalInput/OutputSignals
10‑1ExternalInputSignals
ImmediatelyafterhavingturnedonthepowersupplyinRemoteOperationMode,theexteriorSTARTsignalwillalreadybeON .
Errorwasdetectedinthemachine.(changedtoRESTARTmode)
Errorwasdetectedinsettingmemorydataof"RotationDirectionandSpeedofRotation"inthisdevice.
Errorwasdetectedinsettingmemorydataof"OperationMode"inthisdevice.
Airpressureformotorcoolingislow.
Airpressureformotorcoolingishigh.
Abnormalmotorconnection.
Themotorcannotbeactivated,orittookatleastthreesecondsbeforereachingthepresetnumberofrotations.
TherevolutionnumberhsabeensettoohighontheSelectorPack.
Currentvalueatthetimeofmotorinoperationislow.
Over‑currentprotectiontothemotorwasactivated.
Protectionfunctionsofthemotorpowersupplywereactivated.
Transistorforthemotor‑brakeoverheated.
Thespeedofrotationdoesnotreachnumberofrevolutionsset.
Thespeedofrotationislowat3000〜5000 min‑1 ormorethanspeedofrotationset.
Revolutionofmotorishighat3000〜5000 min‑1 ormorethanspeedofrotationset.
Motorrotatedatmorethan65,000 min‑1 .
CommunicationbetweenthisdeviceandSelectorPackisunavailable.
ImmediatelyafterhavingturnedonthepowersupplyinRemoteOperationMode,theexteriorSTARTsignalwillalreadybeON.
Communicationwiththisdeviceisunavailable,orthisdevicehasnotbeensetintheSelectorOperationMode.
Communicationwiththisdeviceisunavailable,orthisdevicehasnotbeensetintheSelectorOperationMode.
SelectorPackindicatesanerrornumberinthe90s.
ErrorwasdetectedinthefunctionofSelectorPack(changedtoRESTARTmode).
Errorwasdetectedinsettingmemorydataof"Rotationdirections&SpeedofRotation"inSelectorPack.
Errorwasdetectedinsettingmemorydataof"OperationMode"inSelectorPack.
Protectionfunctionsofthemotorpowersupplywereactivated.
Operationpanelisnotconnected,oranoperationswitchisturnedon.
Outputvoltageofpowersupplyformotoristoolow.
Outputvoltageofpowersupplyformotoristoohigh.
Stoppingthemotortook10secondsormore.
Abnormaloutputcurrentwhenmotorstopped.
MalfunctionsweredetectedinthememoryofSelectorPack.
MalfunctionsweredetectedinthememoryofControlPack,orMalfunctionsweredetectedwiththecircuit.
TheSafetyRelaywasactivated.
02
07
08
09
11
19
22
23
29
31
39
51
59
61
62
68
69
81
82
83
84
85
87
88
89
91
92
93
94
95
96
97
98
99
No Meanings
(ThisdeviceInternalconnectionoftheexternalinputsignal)
・Fig.‑16
Thephoto‑couplerisanACinputtype.
AlthoughthevoltagepolarityapplyingtotheINCOMterminalisoutofquestion,useDC
outputelectricsourcesfortheexternalsignal.
GND
SPEED
23
10
Amp
51kΩ
51kΩ
11 +10V
5k〜20kΩ
Variableresistor
3
16
4
SPEEDPULSE
500min
RESET
4.7kΩ
2kΩ
4.7kΩ
2kΩ
4.7kΩ
2kΩ
INCOM 1
14
START
2kΩ
15
SPEEDUD
4.7kΩ
2kΩ
2
ROTATION
2kΩ
‑1
4.7kΩ
4.7kΩ

17 18
10‑2ExternalOutputSignals
Theconnectioninthisdeviceofeachsignalsuchas"RUN","PULSE","ROTATIONOUT,
 "WARNING","ERR" and "ARRIVE" etc. are shown in Fig.‑17. As for the external output
signalandcircuit ofthis device,it isbeing insulatedbya photo‑coupler,and the
collectorsideandemittersideofphoto‑coupleroutputarebeingoutputtedperevery
signal.Thevoltageapplyingtothephoto‑coupleroutputwillbeusedwithinDC30Vand,
incaseofelectriccurrent,willbeusedwithin100mA.
●Atthetimeofturningonthephoto‑coupleroutputVcE＝1.2Vmax.
(whenloadcurrentisat100mA)
10‑3SerialSignals
Datainthisdevicecanbeoutputtoexternalpartiesbyusingserialsignalsofthe
CONNECTIONconnectorinthisdevice.SerialnumberisbasedonRS232‑C.
●Wiring
ConnectrespectiveterminalsofCONNECTIONconnectorswithsignalterminalsofthe
controllersidesendingandreceivingdata.
●DataReceivingMethod
WhenreceivingdatafromtheControlPack,transmitdatatransmissionrequest‑command
toControlpackfromthecontroller.Oncedatahasbeensent,datacorrespondingto
the respective commands will be sent from Control Pack. Data transmission request
commandisthefollowingtwo:
●DataTransmissionTiming
When transmitting data transmission request‑command from the controller, be sure to
transmit three data (e.g. $44, $41, $0D) continuously. When data interval is set to
255msor more, theproper receiving cannot beperformed. Unless proper datahas been
received,thefollowingdatawillbetransmittedfromtheControlPack.
・Fig.‑17(InternalwiringoftheexternaloutputsignalinCONTROLConnector)
(Thedeviceinternalconnectionoftheexternaloutputsignal)
Communicationsystem
Transferrate
Data
Stopbits
Parity
Flowcontrol
Asynchronouscommunication
9,600ｂｐｓ
8bits
1bit
nil
nil
＄３Ｆ ＄０Ｄ ＄3F・・・・ASCIIcode「？」
(ControlPack:CONNECTIONConnectorside)(Controllerside)
[D−Sub9pins]
・the2ndterminal（TxD） （RxD）
・the3rdterminal（RxD） （TxD）
・the5thterminal（GND） （GND）
Command1 ＄44 ＄41 ＄0D
Command2 ＄44 ＄42 ＄0D
「＄」・・・・Dataofhexadecimalnumberdisplay
＄41・・・・ASCIIcode 「A」
＄42・・・・ASCIIcode 「B」
＄44・・・・ASCIIcode 「D」
＄0D・・・・Controlcode「CR」
●SerialCommunicationParameter
RUN
PULSE
ROTATIONOUT
WARNING
ERR
ARRIVE
OUTCOM
6
19
7
20
8
21
18

19 20
●DataContents(Command1)
WhenControlPackreceivesacommand1"$44$41$0D",thefollowingdata20bytes
shallbetransmitted.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
＄2A
Selectoroperating
mode
Settingrotation
directions
Settingrpm.
Settingrpm.
Settingrpm.
Rpm
Rpm
Rpm
Motorcurrentvalue
Motorcurrentvalue
Motorcurrentvalue
Motorvoltagevalue
Motorvoltagevalue
Motorvoltagevalue
Errornumber
Errornumber
Checksum
Checksum
＄0D
10＾1
10＾0
10＾‑1
10＾1
10＾0
10＾‑1
10＾1
10＾0
10＾‑1
10＾1
10＾0
10＾‑1
10＾1
10＾0
（H）
（L）
Theheadofdataisshown.It'sASCIIcode"*".
＄31 Paneloperationmode
＄32 Remoteoperationmode
＄33 Selectoroperationmode.
＄34 Panel/RemoteSelectoroperatingmode.
＄30 CW(Forwardrotation)
＄31 CCW(Reverserotation)
Two‑digitnumberofsettingrpm.isshownbyASCIIcode.(unit：kmin
‑1）
One‑digitnumberofsettingrpm.isshownbyASCIIcode.
1/10‑digitnumberofsettingrpm.isshownbyASCIIcode.
Two‑digitnumberofthemotorrpm.isshownbyASCIIcode.（unit：kmin
‑1）
One‑digitnumberofthemotorrpm.isshownbyASCIIcode.
1/10‑digitnumberofthemotorrpm.isshownbyASCIIcode.
Two‑digitnumberofthemotorcurrentvalueisshownbyASCIIcode.（unit：A）
One‑digitnumberofthemotorcurrentvalueisshownbyASCIIcode
1/10‑digitnumberofthemotorcurrentvalueisshownbyASCIIcode
Two‑digitnumberofthemotorvoltagevalueisshownbyASCIIcode（unit：V）
One‑digitnumberofthemotorvoltagevalueisshownbyASCIIcode
1/10‑digitnumberofthemotorvoltagevalueisshownbyASCIIcode
Two‑digitnumberoftheerrornumberisshownbyASCIIcode.
whenerrorhasnotarisen,it's"00"($30$30)
One‑digitnumberoftheerrornumberisshownbyASCIIcode.
Higherrankchecksumdataisshown.
Lowerrankchecksumdataisshown.
ThelastofdataisControlCode"CR".
(Forchecksumcalculationmethod) FromdataNo.1tothe17th
「＄2A」〜「Errornumber10＾0」
Upper4bitsLower4bits
「○○○○○・・○○○○○○○○」
Add"$30"respectively.
←Lower8bits
Checksum(H) Checksum(L)
(RelationbetweenanumberandASCIIcode)
(Calculationexample)
Lower8bitsoftotaltothetransmittingdata
＝1011 0101
●Checksum(H)
1011+＄30＝＄0B+＄30＝＄3B
●Checksum(L)
0101+＄30＝＄05+＄30＝＄35
Number
ASSCIIcode
0
$30
1
$31
2
$32
3
$33
4
$34
5
$35
6
$36
7
$37
8
$38
9
$39
Transmittingdatatotal
Transmittingdata
●DataContents(Command2)
WhenControlPackreceivesacommand2"$44$42$0D",thefollowingdata20bytes
shallbetransmitted.
●ContentsofExternalInput/OutputSignals
TheinputsignalfromCONTROLconnectorisshownin"Chart‑3"andoutputsignalis
shownin"Chart‑4".Intherelationbetweentheinputsignalandthebitvalue,Bit
is"1"incaseoftheinputsignal"ON"andis"0"incaseof"OFF".
1
2
3
4〜
6
7
8
9〜
17
18
19
20
＄2A
Airpressure
Airpressure
Externalinputsignal
Externaloutputsignal
Checksum
Checksum
＄0D
10＾‑1
10＾‑2
（H）
（L）
Itistheheadofdata.It'sASCIIcode"*".
1/10‑digitnumberoftheairpressurevalueisshownbyASCIIcode.（unit：Mpa）
1/100‑digitnumberoftheairpressurevalueisshownbyASCIIcode.
Confirmingtheoperationoffactoryshipment
RefertoChart‑3"ContentsofExternalinputsignal".
RefertoChart‑4"ContentsofExternaloutputsignal".
Confirmingtheoperationoffactoryshipment
Higherrankchecksumdataoftransmittingdataisshown.
Lowerrankchecksumdataoftransmittingdataisshown.
ThelastofdataisControlCode"CR".
ExternalInputSignal
ExternalOutputSignal
Bit7always0
Bit6always0
Bit5always1
Bit4always1
Bit3always0
Bit2externalresetsignal
Bit1externalstartsignal
Bit0externalrotationsignal
Bit7always0
Bit6always0
Bit5always1
Bit4always1
Bit3Motorstopsignals"1"duringpauses/"0"beinaction
Bit2Speedattainmentsignals"1"attainment/"0"intransit
Bit1Motorconnectionsignals"1"normalconnection/"0"error
Bit0Alarmsignals"1"normaloperation/"0"error
Chart‑3
Chart‑4

コントロールパックＭＴ01ＣＰ取説 （20090917 IME-MT01CP） 英文 （１－２）