IUM_WIZARDX_03_22_EN
4
CONTENTS
1GENERAL PROVISIONS...........................................................................................................................................7
1.1 General information and safety........................................................................................................................ 7
1.1.1 Scope of the manual........................................................................................................................................ 7
1.1.2 Glossary and terminology ................................................................................................................................ 7
1.1.3 Attached documentation.................................................................................................................................. 8
1.1.4 Safety regulations............................................................................................................................................ 8
1.1.4.1 Proper and improper use.............................................................................................................................. 10
1.1.5 Precautions against residual risks ................................................................................................................. 11
1.1.6 Procedure for requesting support .................................................................................................................. 13
1.2 Designation.................................................................................................................................................... 14
1.3 GENERAL DESCRIPTION ............................................................................................................................ 16
1.3.1 General description........................................................................................................................................ 16
1.3.2 Unit configuration........................................................................................................................................... 16
1.3.3 Main machine components............................................................................................................................ 17
1.3.4 Operating limits of the machines.................................................................................................................... 20
1.3.5.1 Technical characteristics of machines with R410A refrigerant ......................................................................... 20
1.3.5.2 Technical characteristics of machines with R32 refrigerant.............................................................................. 21
1.3.6 Packaging of standard units........................................................................................................................... 22
1.3.7 Information on the packaging......................................................................................................................... 23
2TRANSPORT, STORAGE AND INSTALLATION ...................................................................................................24
2.1 Transport and handling instructions............................................................................................................... 24
2.1.1 Storage.......................................................................................................................................................... 24
2.1.2 Transport ....................................................................................................................................................... 25
2.1.3 Unloading and handling................................................................................................................................. 25
2.1.4 Receipt and inspection of the equipment....................................................................................................... 26
2.1.5 Handling......................................................................................................................................................... 29
2.2 Installation instructions................................................................................................................................... 32
2.2.1 Installation of the standard machine...............................................................................................................32
2.2.1.2 Minimum installation area for units with R32.................................................................................................... 33
2.2.2 Machine positioning....................................................................................................................................... 35
2.2.3 Installation clearances ................................................................................................................................... 39
2.2.4 Connection of the cooling circuit between WIZARDX and Mr. Slim unit ........................................................ 41
2.2.5 Hydraulic connection...................................................................................................................................... 44
2.2.6 Hydraulic circuit sizing ................................................................................................................................... 44
2.2.7 Hydraulic circuit connection........................................................................................................................... 45
2.2.8 Cleaning and filling the hydraulic circuits....................................................................................................... 46
2.2.9 Water quality.................................................................................................................................................. 46
2.2.10 Sizing and connection of the cooling circuits ................................................................................................. 48
2.2.11 Compressor lubricant oil top up ..................................................................................................................... 48
2.2.12 Safety valves and position and provisions of the drain piping........................................................................ 48
2.2.13 Electrical connections.................................................................................................................................... 48
2.2.14 Air connections ............................................................................................................................................. 52
2.2.15 Pressure drops on the air side of the ducts.................................................................................................... 54
2.2.16 Bms connection............................................................................................................................................. 54
3START-UP STAGES................................................................................................................................................54
3.1 Before starting the unit................................................................................................................................... 54
3.2 Machine start-up............................................................................................................................................ 58
3.2.1 Calibration and tuning procedures................................................................................................................. 58
3.2.2 Unit start-up................................................................................................................................................... 58
3.2.3 Adjustments and calibration........................................................................................................................... 59
4USE AND MAINTENANCE......................................................................................................................................59
4.1 Method of use................................................................................................................................................ 59
4.1.1 Description of controls ................................................................................................................................... 59
4.1.2. Prolonged shutdowns of the machine............................................................................................................ 60
4.1.3 Start-up after extended machine inactivity..................................................................................................... 60
4.2 Maintenance instructions............................................................................................................................... 61
4.2.1 General information........................................................................................................................................61
4.2.2 Scheduled maintenance .................................................................................................................................62
4.2.3 Table of general maintenance jobs.................................................................................................................62