Mitsubishi F5M41 User manual

GENERAL INFORMATION 22B-0-3
...........................................
1. SPECIFICATIONS 22B-1-1
..................................................
TRANSMISSION MODEL TABLE 22B-1-1
...............................
GEAR RATIO TABLE 22B-1-2d
..........................................
SERVICE SPECIFICATIONS 22B-1-2d
..................................
SEALANTS AND ADHESIVES 22B-1-2e
................................
LUBRICANTS 22B-1-3
...................................................
SNAP RINGS, SPACERS AND THRUST PLATE
ADJUSTMENT 22B-1-4
...................................................
TORQUE SPECIFICATIONS 22B-1-9
....................................
2. SPECIAL TOOLS 22B-2-1
..................................................
3. TRANSMISSION <F5M41> 22B-3-1
........................................
4. TRANSMISSION <F5M42, W5M42> 22B-4-1
..............................
5. INPUT SHAFT <F5M41> 22B-5-1
...........................................
6. INPUT SHAFT <F5M42, W5M42> 22B-6-1
.................................
7. OUTPUT SHAFT <F5M41> 22B-7-1
........................................
8. OUTPUT SHAFT <F5M42, W5M42> 22B-8-1
..............................
9. REVERSE IDLER GEAR <F5M42, W5M42> 22B-9-1
......................
10. SPEEDOMETER GEAR 22B-10-1
........................................
11. SELECT LEVER 22B-11-1
................................................
12. CONTROL HOUSING 22B-12-1
..........................................
13. CLUTCH HOUSING 22B-13-1
............................................
14. TRANSMISSION CASE 22B-14-1
........................................
15. DIFFERENTIAL <F5M41, F5M42>,
FRONT DIFFERENTIAL <W5M42> 22B-15-1
............................
16. CENTER DIFFERENTIAL <W5M42> 22B-16-1
..........................
17. TRANSFER <W5M42> 22B-17-1
.........................................
22B-0-1
MANUAL
TRANSMISSION
F5M41, F5M42, W5M42
CONTENTS
PWEE9508-G
EJun. 2000Mitsubishi Motors Corporation Revised

22B-0-2
NOTES

MANUAL TRANSMISSION (E-W) - General Information 22B-0-3
GENERAL INFORMATION
F5M41 <Types with single synchronizer ring for 2nd gear>
12345
67
10
9
8
11
1214 13
15
TFM0809
1. Reverse gear meshing noise pre-
vention device
<Models with reverse brake>
2. 5th-reverse speed synchronizer hub
3. 5th speed gear
4. 4th speed gear
5. 3rd-4th speed synchronizer hub
6. 3rd speed gear
7. Transmission case
8. Clutch housing
9. Release bearing retainer
10. Input shaft
11. Differential
12. 1st speed gear
13. 1st-2nd speed synchronizer hub
14. 2nd speed gear
15. Output shaft
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - General Information
22B-0-4
F5M41 <Types with double synchronizer ring for 2nd gear>
12345
67
10
9
8
11
1214 13
15
1. Reverse gear meshing noise pre-
vention device
2. 5th-reverse speed synchronizer hub
3. 5th speed gear
4. 4th speed gear
5. 3rd-4th speed synchronizer hub
6. 3rd speed gear
7. Transmission case
8. Clutch housing
9. Release bearing retainer
10. Input shaft
11. Differential
12. 1st speed gear
13. 1st-2nd speed synchronizer hub
14. 2nd speed gear
15. Output shaft
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - General Information 22B-0-5
F5M42
<Types with single synchronizer ring for 1st gear and double synchronizer ring
for 2nd gear>
123
456
7
10
9
8
111214 131516
1. Reverse idler gear
2. 4th speed gear
3. 3rd-4th speed synchronizer hub
4. 3rd speed gear
5. Transmission case
6. Clutch housing
7. Release bearing retainer
8. Input shaft
9. Output shaft
10. Differential
11. 1st speed gear
12. 1st-2nd speed synchronizer hub
13. 2nd speed gear
14. 5th speed gear
15. 5th-reverse speed synchronizer hub
16. Reverse gear
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - General Information
22B-0-6
F5M42
<Types with double synchronizer ring for both 1st and 2nd gears, types with
double synchronizer ring for 1st gear and triple synchronizer ring for 2nd gear>
123
456
7
10
9
8
1112
14 13 15
16
1. Reverse idler gear
2. 4th speed gear
3. 3rd-4th speed synchronizer hub
4. 3rd speed gear
5. Transmission case
6. Clutch housing
7. Release bearing retainer
8. Input shaft
9. Output shaft
10. Differential
11. 1st speed gear
12. 1st-2nd speed synchronizer hub
13. 2nd speed gear
14. 5th speed gear
15. 5th-reverse speed synchronizer hub
16. Reverse gear
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - General Information 22B-0-7
W5M42
123456
7
10
9
8
11
12
14
13
15
16
171819
1. Reverse idler gear
2. 4th speed gear
3. 3rd-4th speed synchronizer hub
4. 3rd speed gear
5. Transmission case
6. Clutch housing
7. Release bearing retainer
8. Input shaft
9. Output shaft
10. Viscous coupling
11. Front differential
12. Transfer driven gear
13. Center differential
14. 1st speed gear
15. 1st-2nd speed synchronizer hub
16. 2nd speed gear
17. 5th speed gear
18. 5th-reverse speed synchronizer hub
19. Reverse gear
PWEE9508-E
EJun. 1998Mitsubishi Motors Corporation Added

MANUAL TRANSMISSION (E-W) - Specifications 22B-1-1
1. SPECIFICATIONS
TRANSMISSION MODEL TABLE - MODEL 1996
Transmission model Gear ratio Speedometer
gear ratio
Final gear ratio Vehicle model Engine model
EUR F5M41-1-B8A1 B31/36 3.454 CJ4A 4G92-MVV
F5M41-1-F8A1 A31/36 3.714 CJ4A, CK4A 4G92-MPI
F5M41-1-R8A A31/36 4.052 CJ1A, CK1A 4G13
EXP F5M41-1-F8A1 A31/36 3.714 CJ4A, CK4A 4G92-MPI
F5M41-1-R8A A31/36 4.052 CJ1A, CK1A 4G13
F5M41-1-R8A A31/36 4.052 CJ2A, CK2A 4G15
F5M42-1-Y8A C31/36 4.058 CK4A 4G92-MIVEC
TRANSMISSION MODEL TABLE - MODEL 1997
Transmission model Gear ratio Speedometer
gear ratio
Final gear ratio Vehicle model Engine model
EUR F5M42-1-F7N D30/36 3.722 EA2A, EA2W 4G63
F5M42-2-F6N2 D29/36 3.722 EA5A, EA5W 6A13
F5M42-2-F6N5 E29/36 3.722 EA6A, EA6W 4D68
EXP F5M42-1-F6N4 D29/36 3.722 EA2A 4G63-MPI
F5M42-1-F7N D30/36 3.722 EA2A 4G63-MPI
F5M42-1-R6N2 D29/36 4.058 EA1A 4G93
F5M42-1-R6N3 D29/36 4.058 EA2A 4G63-CARB
F5M42-2-F6N2 D29/36 3.722 EA5A 6A13
F5M42-2-V6N D29/36 4.312 EA4A 6A12
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - Specifications
22B-1-2
TRANSMISSION MODEL TABLE - MODEL 1998
Transmission model Gear ratio Speedometer
gear ratio
Final gear ratio Vehicle model Engine model
EUR F5M41-1-B8A2 B31/36 3.454 CJ4A 4G92
F5M41-1-F8A5 A31/36 3.714 CJ4A 4G92
F5M41-1-R8A1 A31/36 4.052 CK1A, CJ1A 4G13
F5M42-1-F71 D30/36 3.722 EA2A, EA2W 4G63
F5M42-1-F8A4 D31/36 3.722 DA2A 4G93-GDI
F5M42-2-F6NA E29/36 3.722 EA6A, EA6W 4D68
F5M42-2-F6N7 F29/36 3.722 EA5A, EA5W 6A13
EXP F5M41-1-F8A5 A31/36 3.714 CJ4A, CK4A 4G92
F5M41-1-R8A1 A31/36 4.052 CJ1A, CK1A 4G13
F5M41-1-R8A1 A31/36 4.052 CJ2A, CK2A 4G15
F5M42-1-R6N6 D29/36 4.052 EA1A 4G93
F5M42-2-R6N7 D29/36 3.722 EA2A 4G63
F5M42-2-R6N8 D29/36 3.722 EA6A 4D68
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised

MANUAL TRANSMISSION (E-W) - Specifications 22B-1-2a
TRANSMISSION MODEL TABLE - MODEL 1999
Transmission model Gear ratio Speedometer
gear ratio
Final gear ratio Vehicle model Engine model
EUR F5M42-1-V5A4 D28/36 4.312 N61W 4G93-GDI
F5M42-2-R5A3 G28/36 4.058 N84W 4G64-GDI
W5M42-1-V5A1 H28/36 4.352 N94W 4G64-GDI
F5M42-1-F8A G31/36 3.722 DA2A 4G93-GDI
F5M42-2-F7N2 D30/36 3.722 EA2A, EA2W 4G93
F5M42-2-F6NC G29/36 3.722 EA3A, EA3W 4G64-GDI
F5M42-2-F6N7 F29/36 3.722 EA5A, EA5W 6A13
F5M42-2-F6NA E29/36 3.722 EA6A, EA6W 4D65
EXP F5M42-1-R6N6 D29/36 4.058 EA1A 4G93
F5M42-1-R6N7 D29/36 4.058 EA2A 4G63
F5M42-1-F6N9 D29/36 3.722 EA2A 4G63
F5M42-1-F7N1 D30/36 3.722 EA2A 4G63
F5M42-2-V6N1 D29/36 4.352 EA4A 6A12-MIVEC
F5M42-2-F6N7 F29/36 3.722 EA5A 6A13
F5M42-2-R6N8 E29/36 4.058 EA6A 4D56
F5M42-2-R5A2 D28/36 4.058 N84W 4G64
MMAL F5M41-1-F8A5 D31/36 3.722 CJ2A, CK2A 4G15
F5M42-1-F8A7 D31/36 3.722 CJ5A, CK5A 4G93
F5M42-2-R5A2 D28/36 4.058 N84W 4G64
PWEE9508-F
EJuly 1999Mitsubishi Motors Corporation Revised