Mitsubishi F5MR1 Instruction manual

21A
21B
22A
22B
22C
MITSUBISHI
FRONT WHEEL DRIVE
MANUAL TRANSMISSION (E-W)
WORKSHOP MANUAL
Clutch .........................................
F5MR1, F5MR2, F5MR3
Clutch .........................................
F5M41, F5M42, W5M42
Manual Transmission ....................
F5MR1, F5MR2, F5MR3
Manual Transmission ....................
F5M41, F5M42, W5M42
Manual Transmission ....................
F5M51
Pub. No. PWEE9508-G
FOREWORD
This Workshop Manual contains procedures
for removal, disassembly, inspection,
adjustment, reassembly and installation, etc.
for service mechanics.
All information, illustrations and product
descriptions contained in this manual are
current as at the time of publication. We,
however, reserve the right to make changes
at any time without prior notice or obligation.
FILING INSTRUCTION
Please keep these manual pages in the binder
No. BN940001.
File these pages according to the signs
“Added”, “Revised” and “Deleted” on the “List
of effective pages” which are interpreted
below.
Added:
File the pages with this sign additionally in
your manual.
Revised, Deleted:
Replace the existing pages with the
corresponding pages with this sign.
Missing sheets will be supplied upon request.
EMitsubishi Motors Corporation Jun. 2000

INTRODUCTION
Maintenance and Servicing Procedures
(1) A diagram of the component parts is
provided near the front of each section in
order to give the reader a better under-
standing of the installed condition of
component parts.
(2) The numbers provided with the diagram
indicate the sequence for maintenance and
servicing procedures.
: Indicates a non-reusable part.
The tightening torque is provided where
applicable.
DRemoval steps:
The part designation number corresponds
to the number in the illustration to indicate
removal steps.
DDisassembly steps:
The part designation number corresponds
to the number in the illustration to indicate
disassembly steps.
DInstallation steps:
Specified in case installation is impossible
in reverse order of removal steps. Omitted
if installation is possible in reverse order
of removal steps.
DReassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassembly is possible in reverse
order of disassembly steps.
Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for
lubrication and for application of sealants
and adhesives is provided, by using sym-
bols, in the diagram of component parts, or
on the page following the component parts
page, and explained.
: Grease (multipurpose grease unless
there is a brand or type specified)
: Sealant or adhesive
: Brake fluid, automatic transmission fluid
: Gear oil
Classification of Major Maintenance/Service Points
When there are major points relative to maintenance and servicing procedures
(such as essential maintenance and service points, maintenance and service stan-
dard values, information regarding the use of special tools, etc.), these are
arranged together as major maintenance and service points and explained in
detail.
AA": Indicates that there are essential points for removal or disassembly.
"AA: Indicates that there are essential points for installation or reassembly.
EXPLANATION OF MANUAL CONTENTS

Indicates the
group title.
Indicates the
section title.
Indicates the
group number.
Indicates the
page number.
Denotes tightening
torque.
Indicates the
section num-
ber.
Apply gear oil to all
moving parts before
installation.
Denotes non-reusable part.
This number corresponds to
the number appearing in
“Removal steps”,
“Disassembly steps”,
“Installation steps” or
“Reassembly steps”.
Operating procedures, cau-
tions, etc. on removal, installa-
tion, disassembly and reas-
sembly are described.
Publication number-Revision code
Issue date
INTRODUCTION

LIST OF EFFECTIVE PAGES
Page Revision
Code
Date Remarks Page Revision
Code
Date Remarks
Missing sheets will be supplied upon request.
21A-0-1 May 1995
21A-1-1 B May 1996
21A-2-1 May 1995
21A-3-1 to 21A-3-3 May 1995
21A-4-1 and 21A-4-2 May 1995
21B-0-1 E Jun. 1998
21B-1-1 and 21B-1-2 E Jun. 1998
21B-2-1 and 21B-2-2 E Jun. 1998
21B-2-2a to 21B-2-2d E Jun. 1998
21B-2-3 E Jun. 1998
21B-2-4 C Jan. 1997
21B-2-4a E Jun. 1998
21B-2-4b C Jan. 1997
21B-3-1 E Jun. 1998
21B-3-2 C Jan. 1997
21B-3-2a C Jan. 1997
22A-0-1 B May 1996
22A-0-2 and 22A-0-3 May 1995
22A-0-4 B May 1996
22A-1-1 E Jun. 1998
22A-1-2 B May 1996
22A-2-1 to 22A-2-4 B May 1996
22A-3-1 and 22A-3-2 B May 1996
22A-3-2a and 22A-3-2b B May 1996
22A-3-3 May 1995
22A-3-4 to 22A-3-16 B May 1996
22A-4-1 to 22A-4-9 B May 1996
22A-5-1 to 22A-5-6 B May 1996
22A-6-1 to 22A-6-6 B May 1996
22A-7-1 to 22A-7-3 May 1995
22A-8-1 and 22A-8-2 B May 1996
22B-0-1 G Jun. 2000 Revised
22B-0-2 A Nov. 1995
22B-0-3 to 22B-0-6 F July 1999
22B-0-7 E Jun. 1998
22B-1-1 and 22B-1-2 F July 1999
22B-1-2a and 22B-1-2b F July 1999
22B-1-2c and 22B-1-2d G Jun. 2000 Revised
22B-1-2e G Jun. 2000 Added
22B-1-3 E Jun. 1998
22B-1-4 to 22B-1-9 F July 1999
22B-2-1 to 22B-2-4 E Jun. 1998
22B-3-1 to 22B-3-4 A Nov. 1995
22B-3-5 F July 1999
22B-3-6 to 22B-3-9 A Nov. 1995
22B-4-1 F July 1999
22B-4-2 to 22B-4-8 E Jun. 1998
22B-5-1 and 22B-5-2 F July 1999
22B-5-2a and 22B-5-2b F July 1999
22B-5-3 to 22B-5-6 A Nov. 1995
22B-5-7 G Jun. 2000 Revised
22B-6-1 to 22B-6-5 E Jun. 1998
22B-6-6 G Jun. 2000 Revised
22B-7-1 and 22B-7-2 F July 1999
22B-7-2a and 22B-7-2b F July 1999
22B-7-3 and 22B-7-4 A Nov. 1995
22B-7-5 F July 1999
22B-7-6 G Jun. 2000 Revised
22B-7-7 F July 1999
22B-8-1 and 22B-8-2 F July 1999
22B-8-3 to 22B-8-8 E Jun. 1998
22B-8-9 G Jun. 2000 Revised
22B-8-10 E Jun. 1998
22B-9-1 E Jun. 1998
22B-10-1 A Nov. 1995
22B-11-1 A Nov. 1995
22B-12-1 E Jun. 1998
22B-12-2 C Jan. 1997
22B-12-2a C Jan. 1997
22B-13-1 and 22B-13-2 E Jun. 1998
22B-13-3 F July 1999
22B-14-1 A Nov. 1995
22B-14-2 F July 1999
22B-15-1 to 22B-15-4 E Jun. 1998
22B-16-1 to 22B-16-3 E Jun. 1998
22B-17-1 to 22B-17-3 E Jun. 1998
22C-0-1 to 22C-0-3 C Jan. 1997
22C-1-1 D Nov. 1997
22C-1-2 to 22C-1-6 C Jan. 1997
22C-2-1 to 22C-2-3 C Jan. 1997
22C-3-1 to 22C-3-8 C Jan. 1997
22C-4-1 to 22C-4-7 C Jan. 1997
22C-5-1 to 22C-5-8 C Jan. 1997
22C-6-1 C Jan. 1997
22C-7-1 C Jan. 1997
22C-8-1 C Jan. 1997
22C-9-1 to 22C-9-3 C Jan. 1997
22C-10-1 to 22C-10-3 C Jan. 1997
22C-11-1 and 22C-11-2 C Jan. 1997
22C-12-1 to 22C-12-3 C Jan. 1997
PWEE9508-G
EJun. 2000Mitsubishi Motors Corporation Revised