Mitsubishi MELSEC QS Series User manual

User’s Manual
(Hardware)
QS0J65BTS2-8D
Thank you for purchasing the Mitsubishi safety programmable
controller MELSEC-QS Series.
© 2008 MITSUBISHI ELECTRIC CORPORATION
CC-Link Safety System
Remote I/O Module
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
MODEL QS0J65BTS2-8D-U-HW
MODEL
CODE 13JY66
IB(NA)-0800414-A(0804)MEE
Mitsubishi Safety Programmable Controlle
r

A-1
zSAFETY PRECAUTIONS z
(Always read these instructions before using this product.)
Before using the product, please read this manual, the relevant manuals
introduced in this manual, standard PLC manuals, and the safety standards
carefully and pay full attention to safety to handle the product correctly.
This manual contains precautions for this product only. For the safety instructions
of the programmable controller system, please read the user's manual of the CPU
module to use.
In this manual, the safety precautions are ranked as "DANGER" and "CAUTION".
Note that failure to observe the level instructions may also lead
to a serious consequence depending on the circumstances.
Be sure to observe the instructions of both levels to ensure the safety.
Please keep this manual in a safe place for future reference and also pass this on
to the end user.
Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or minor
injury or physical damage.
DANGER
CAUTION
CAUTION

A-2
[Design Precautions]
zWhen a safety PLC detects an error in an external power supply or a failure in
PLC main module, it turns off all the outputs.
Create an external circuit to securely stop the power of hazard by turning off
the outputs. Incorrect configuration may result in an accident.
zCreate short current protection for a safety relay, and a protection circuit such
as a fuse, and breaker, outside a safety PLC.
zIf load current more than the rating or overcurrent due to a short circuit in the
load has flowed in the CC-Link Safety remote I/O module, the module defines
it as a fault and turns off all the outputs.
However, if overcurrent flows in the CC-Link Safety remote I/O module for a
long time, it may cause smoke or a fire. To prevent it, create a safety circuit
such as a fuse outside the module.
zWhen a safety remote I/O module has detected CC-Link Safety error, it turns
off all the outputs.
Note that the outputs in a sequence program are not automatically turned off.
If CC-Link Safety error has been detected, create a sequence program that
turns off the outputs in the program.
If the CC-Link Safety is restored with the outputs on, it may suddenly operate
and result in an accident.
zTo inhibit restart without manual operation after safety functions was
performed and outputs were turned OFF, create an interlock program which
uses a reset button for restart.
zDo not bunch the wires of external devices or communication cables together
with the main circuit or power lines, or install them close to each other.
They should be installed 100 mm (3.94 inch) or more from each other.
Not doing so could result in noise that would cause malfunctions.
zSelect the external devices to be connected to the CC-Link Safety remote I/O
module, considering the maximum inrush current with reference to the
CC-Link Safety System Remote I/O Module User's Manual.
DANGER
CAUTION

A-3
[Installation Precautions]
[Wiring Precautions]
zUse a safety PLC in the environment that meets the general specifications
described in the QSCPU User's Manual (Hardware Design, Maintenance and
Inspection).
Using this PLC in an environment outside the range of the general
specifications could result in electric shock, fire, erroneous operation, and
damage to or deterioration of the product.
zMake sure to fix the CC-Link Safety remote I/O module with a DIN rail or
mounting screws and tighten the screws with the specified torque.
If the screws are too loose, it may cause a drop of the screw or module.
Over tightening may cause a drop due to the damage of the screw or module.
zDo not directly touch the module's conductive parts or electronic components.
Doing so may cause malfunctions or a failure.
zBe sure to shut off all phases of the external supply power used by the system
before wiring. Not completely turning off all power could result in electric
shock or damage to the product.
zWhen energizing or operating the module after installation or wiring, be sure
to close the attached terminal cover. Not doing so may result in electric shock.
CAUTION
DANGER

A-4
[Wiring Precautions]
zGround the FG and LG terminals correctly.
Not doing so could result in electric shock or malfunctions.
zWire the module correctly after confirming the rated voltage and terminal
layout. Connecting a power supply of a different rated voltage or incorrect
wiring may cause a fire or failure.
zTighten a terminal block mounting screw, terminal screw, and module
mounting screw within the specified torque range. If the terminal block
mounting screw or terminal screw is too loose, it may cause a short circuit,
fire, or malfunctions. If too tight, it may damage the screw and/or the module,
resulting in a drop of the screw or module, a short circuit or malfunctions. If the
module mounting screw is too loose, it may cause a drop of the screw or
module. Over tightening the screw may cause a drop due to the damage of
the screw or module.
zBe sure there are no foreign substances such as sawdust or wiring debris
inside the module.
Such debris could cause a fire, failure, or malfunctions.
zBe sure to fix the communication cables or power cables by ducts or clamps
when connecting them to the module.
Failure to do so may cause damage of the module or cables due to a wobble,
unintentional shifting, or accidental pull of the cables, or malfunctions due to
poor contact of the cable.
zWhen removing the connected communication cables or power cables, do not
pull the cable with grasping the cable part.
Remove the cable connected to the terminal block after loosening the terminal
block screws.
Pulling the cable connected to a module may result in malfunctions or damage
of the module or cable.
CAUTION

A-5
[Startup and Maintenance Precautions]
[Installation Precautions]
zDo not touch the terminals while power is on.
Doing so could result in electric shock.
zTurn off all phases of the external supply power used in the system when
cleaning the module or retightening the terminal block mounting screws,
terminal screws, or module mounting screws.
Not doing so could result in electric shock. Tighten a terminal block mounting
screw, terminal screw, and module mounting screw within the specified torque
range. If the terminal block mounting screw or terminal screw is too loose, it
may cause a short circuit, fire, or malfunctions. If too tight, it may damage the
screw and/or the module, resulting in a drop of the screw or module, a short
circuit or malfunctions. If the module mounting screw is too loose, it may
cause a drop of the screw or module. Over tightening the screw may cause a
drop due to the damage of the screw or module.
zDo not disassemble or modify the modules.
Doing so could cause a failure, malfunctions, injury, or fire.
If the product is repaired or remodeled by other than the specified FA centers
or us, the warranty is not covered.
zRestrict the mounting/removal of a module, base unit, and terminal block up to
50 times (IEC61131-2-compliant), after the first use of the product.
Failure to do so may cause the module to malfunction due to poor contact of
connector.
zSince the module case is made of resin, do not drop or apply any strong
impact to the module. Doing so may damage the module.
zCompletely turn off the externally supplied power used in the system before
mounting or removing the module to/from the panel.
Not doing so may result in a failure or malfunctions of the module.
zWhen disposing of this product, treat it as industrial waste.
DANGER
CAUTION
CAUTION

A-6
Revisions
* The manual number is noted at the lower left of the back cover.
© 2008 MITSUBISHI ELECTRIC CORPORATION
Print Date *Manual Number Revision
Apr., 2008 IB(NA)-0800414-A First printing
This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.

A-7
CONTENTS
1. Overview ........................................................................................................ 1
2. Specifications ................................................................................................. 2
2.1 General Specifications ............................................................................ 2
2.2 Performance Specifications ..................................................................... 3
2.3 Cable Specifications ................................................................................ 5
2.4 Confirming Production Information .......................................................... 5
3. Part Names and Settings ............................................................................... 6
4. Mounting and Installation ............................................................................... 9
4.1 Handling Precautions .............................................................................. 9
4.2 Installation Environment ........................................................................ 11
5. Wiring ........................................................................................................... 12
5.1 Precautions for Handling CC-Link Cables ............................................. 12
5.2 Connecting CC-Link Cables .................................................................. 12
5.3 Precautions for Wiring Module Power Supply ....................................... 13
5.4 Precautions for Wiring Safety Devices .................................................. 13
6. External Dimensions .................................................................................... 14

A-8
About Manual
The following manual is also related to this product.
Please order if necessary.
Conformance to the EMC and Low Voltage Directives
When incorporating the Mitsubishi PLC compliant with the EMC and Low
Voltage Directives into other industrial machinery and ensuring compliance with
the directives, refer to Chapter 3 "EMC and Low Voltage Directives" of the
QSCPU User's Manual (Hardware).
The CE logo is printed on the rating plate of the module, indicating compliance
with the directives.
To conform this product to the EMC and Low Voltage Directives, refer to the
QSCPU User's Manual (Hardware), "CC-Link module" in Chapter 3 "EMC and
Low Voltage Directives".
Detailed Manual
Manual name Manual No.
(Model code)
CC-Link Safety System Remote I/O Module User's Manual SH-080612ENG
(13JR89)

1
1. Overview
This manual explains the specifications and handling and wiring methods of the
safety remote I/O module for the CC-Link Safety System.
After unpacking, confirm that the following are included.
Item Quantity
QS0J65BTS2-8D 1
CC-Link Safety System Remote I/O Module User's Manual
(Hardware)QS0J65BTS2-8D 1