MK Diamond Products MK-2000 PRO Series User manual

www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
MK-2000 ELECTRIC SERIES
MASONRY SAW
OWNER'S MANUAL,
OPERATING INSTRUCTION, &
PARTS LIST
09.2012Revision 101
Manual Part No. 156402

34
MK-2000 ELECTRIC SAW EXPLODED VIEW

35
N/PKMytQnoitpircseDmetI
A Assembly, Frame, Brick Saw a/n1
5488511tnemdleW,emarF1A
9343511niarDrebbuR,gulP2A
0325512waSkcirB0002KM,lebaL3A
B Assembly,
n/a
n/a
Upright, Left a/n1
6488511tfeL,tsoP1B
9190514paCdaeHxeH,4/31x81-61/5,wercS2B
7471514kcoLtilpS61/5,rehsaW3B
4571518talFEAS61/5,rehsaW4B
6911014xeH81-61/5tuN5B
1gniniateRgnirpS,dutS6B
7642511paCdaeHxeH,2/11x81-61/5,wercS7B
7471511kcoLtilpS61/5,rehsaW8B
4571511talFEAS61/5,rehsaW9B
C Assembly, Upright, Right a/n
6488511tsoP1C
9190514paCdaeHxeH,4/31x81-61/5,wercS2C
7471514kcoLtilpS61/5,rehsaW3C
4571518talFEAS61/5,rehsaW4C
6911014xeH81-61/5tuN5C
5493511hcnerW,regnaH6C
0290511paCdaeHxeH,4/31x61-8/3,wercS7C
3290511talFEAS8/3,rehsaW8C
5290511kcoLtilpSEAS8/3,rehsaW9C
1742511).cele(”2/1pooLnoihsuC,pmalC01C
3321321paCdaeHxeH4/31x02-4/1,wercS11C
5191512talFEAS4/1,rehsaW21C
1952511kcoLtilpS4/1,rehsaW31C
3981511xeH02-4/1tuN41C
D Assembly,
Assy
160066
Cutting Head a/n
1,daeHgnittuC,gnitsaC1D
1609661tnemtsujdA,raB2D
1513581tsirWtilpS,niP3D
1446512citsalP,gnihsuB4D
08635162/11x81-61/5,dutS5D
1399311eldnaH6D
8068511.D.I8/7eldnaH,pirG7D
D8 Screw, 3/8-16 x 3/4, Flat 2571512wercSpaCdaeHtekcoS
4850511tnemtsujdArotoM,partS9D
7413511paCdaeHxeH2/13x61-8/3,tloB01D
3290511talFEAS8/3,rehsaW11D
21D
67555114/11x4launaMsrenwO,noituaC31D
MK-2000 ELECTRIC SAW PART LISTS

36
N/PKMytQnoitpircseDmetI
E Assembly, Pivot Shaft ngissa1
7414511toviP,tfahS1E
2100412tfahStoviP,ralloC2E
1leveL-yatS,tekcarB3E
1)lioc4(noisroT,gnirpS4E
1gniniateRtfahStoviP,tekcarB5E
8961514daeHnottuB1x81-61/5,wercS6E
4571514talFEAS61/5,rehsaW7E
7471514kcoLtilpS61/5,rehsaW8E
F Assembly, Cutting Head Height Adjustment a/n1
1)dutS2/12x61-8/3/w(irT,bonK1F
3290511talFEAS8/3,rehsaW2F
0401321tuN-T3F
1tnemtsujdAthgieH,tekcarB4F
F5 Screw, 1/2 x 1/2 Socket Hd. Shoulder, (3/8-16 x 1/2 Thread) 1 151753
160068
160069
160070
156770-01
166868
154636
160949
150579
166602
152695
160310
3290512talFEAS2/1,rehsaW6F
G Assembly, Blade Shaft a/n1
1etelpmoC,robrA-tfahSedalB1G
4954512tfahSedalB,gniraeB2G
9364511robrA,tfahS3G
0464511rennI,egnalF4G
0922311waS-MhcnI41retuO,egnalF5G
2212511paCdaeHxeH,4/11x02-2/1,wercS6G
6493512tnemngilArobrA,niP7G
7471514kcoLtilpS61/5,rehsaW8G
4571514talFEAS61/5,rehsaW9G
15935144/12x81-61/5,wercS01G
18/5x2/1-2,evoorG2,yelluP11G
443051161/3x8/11,yeK21G
H Assembly, Blade Guard a/n1
1drauGedalB1H
1850511toviPdrauGedalB,dutS2H
3493511kcoL02-2/1,tuN3H
25935112/1,mihS4H
1Adjustment Bar Blade Guard5H
125651242-8/3,depmatS,dnEdoRtnioJllaB6H
450132242-8/3maJ,tuN7H
6421322daerhT2/1x81-61/5,redluohS2/1x8/3,wercS8H
1elameF/elaM4/1,llaBerutainiM,evlaV9H
7007511laireS,gaT01H
9565512.dH4/1lateM,kcaT11H
8855511eruliaFdrauGedalB,gninraW,lebaL21H
J Assembly, Splash Guard a/n
1drauGedalB,niatruC1J
3272511niatruCretaW,tekcarB2J
8062511paCdaeHxeH,2/1x02-4/1,wercS3J
5191511talFEAS4/1,rehsaW4J
MK-2000 ELECTRIC SAW PART LISTS

37
N/PKMytQnoitpircseDmetI
K Assembly, Belt Guard a/n1
0950511rennIdrauGtleB1K
3290512talFEAS8/3,rehsaW2K
2493512)rehsawhtootlanretxe/w(xeH81-61/5,tuN3K
327151223-XAV,tleB4K
1retuOdrauGtleB5K
9190512paCdaeHxeH,4/31x81-61/5,wercS6K
7471512tilpSkcoL61/5,rehsaW7K
4571512talFEAS61/5,rehsaW8K
78555112/11x3lavomeRdrauG,noituaC9K
L Assembly, Splash Curtain a/n1
6593511niatruChsalpS,doR1L
1raeR,niatruC2L
M Assembly, Table 2803311
1elbaT1M
7834311elbaT,eluR-potS2M
4052514paCdaeHxeH4/3x02-4/1,wercS3M
1493514rehsaWhtooTlanretxE/wxeH,02-4/1,tuN4M
0903314relloRleehW5M
2493514rehsaWhtooTlanretxE/wxeH,81-61/5,tuN6M
7246511tresnIelbaT,pirtSdooW7M
74015121x8#.lihPDHnaP,wercS8M
a/n1)nwohston(:yBdetcepsnI,rekcitS9M
N Assembly, Pump Electric a/n1
1721511A051-GretaW,pmuP1N
8101511TPNF4/1xTPNMcitsalP,retpadA2N
159231.tF3DI4/1lyniV,esoH3N
5475511A051-GpmuPretaW,launaMs’renwO4N
6104511A051-GpmuPretaW,notraC5N
7104511A051-GpmuPretaWmaoF,tresnI6N
P Assembly, Accessory Pack a/n1
6504311waSyrnosaM,hcnerW1P
5753511)nwohston(yrosseccA,notraC2P
6753511)nwohston(yrosseccA,tresnI3P
P4 Assembly, Rip Guide, Large
Rip Guide, Large (Comp)
Screw, 5/16-18 x 1 1/2 Thumb
Nut, 5/16-18 Square
1
1
1
1
n/a
132332
150303
151156
7305511draCytnarraW5P
5196511yrosseccAeliT,teehSlleS6P
3578511seireSorP0002-KM,launaMsrenwO7P
150591
160972
158144
MK-2000 ELECTRIC SAW PART LISTS

38
N/PKMytQnoitpircseDmetI
SB Assembly, Mtr 110/220v 1 Ph 60 Hz 2 Hp a/n
5901321pH2zH06v032/511,rotoM1BS
SB2
SB3
Pulley, 2 Groove, 2 -1 /2 x 3/4
Screw, 5/16-18 x 1/4, Set
1
2
231083
174154
231239
443051161/3x8/1-1,yeK4BS
1264511tlov511pmA02,elcatpeceR5BS
7750511egnahCegatloV,hctiwS6BS
1BA42JSlMPTdaolrevOlamrehT,hctiwS7BS
8579311hctiwS,xoB8BS
1479311stlov052/spmA03ffO/nO,hctiwS9BS
6679311xoBhctiwS,revoC01BS
0901324enihcaMdaeHdnuoRdettolS4/1x23-01,wercS11BS
6762512daeHxeH4/3x02-4/1,wercS21BS
4750511GSH,roticapaC31BS
214251121F0203CO0002KMliO,roticapaC41BS
6554511)P025LAMEN(tlov521pmA02kcoLtsiwT,gulP51BS
2493514rehsaWhtooTlanretxE/w81-61/5,tuN61BS
4571514talF,EAS61/5,rehsaW71BS
27655112/12x4/32noitceleSdroC,gninraW81BS
87655111x8/12retpurretnItluaFdnuorG,noituaC91BS
80445114/3x2/11pmuPretaWroftnemhcattA02BS
90445118/5x1hsuPlooC,rotoM12BS
N/PKMytQnoitpircseDmetI
Mtr 115 1.5 Hp a/n
1pH2zH06v032/511,rotoM1CS
SC2
SC3
Pulley, 2 Groove, 2 -1 /2 x 3/4
Screw, 5/16-18 x 1/4, Set
1
2 231239
443051161/3x8/1-1,yeK4CS
15CS
1daolrevOlamrehT,hctiwS7CS
1hctiwS,xoB8CS
1stlov052/spmA03ffO/nO,hctiwS9CS
1xoBhctiwS,revoC01CS
0901324enihcaMdaeHdnuoRdettolS4/1x23-01,wercS11CS
6762512daeHxeH4/3x02-4/1,wercS21CS
1GSH,roticapaC31CS
2142511liO,roticapaC41CS
151CS
2493514rehsaWhtooTlanretxE/w81-61/5,tuN61CS
4571514talF,EAS61/5,rehsaW71CS
27655112/12x4/32noitceleSdroC,gninraW81CS
87655111x8/12retpurretnItluaFdnuorG,noituaC91CS
80445114/3x2/11pmuPretaWroftnemhcattA02CS
90445118/5x1hsuPlooC,rotoM12CS
Capacitor, Start EC4189A01SC22 1626821
Assembly,SC
SC6
161099
160950
159487
174154
159488
159539
164864
166485
EC4189A01
OC3050C09
AC Power Cord
170155
n/a
Pump Plug Cord
MK-2000 ELECTRIC SAW PART LISTS

39
NOTES

40
THEORY OF DIAMOND BLADES
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visible at the leading edge and sides of the rim/segment, remove material by scratching out particles
of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This
process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces. As
a result, a diamond blade for cutting soft, abrasive material must have a hard metal matrix composi-
tion to resist this erosion long enough for the exposed diamonds to be properly utilized. Conversely, a
blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode and
expose the diamonds embedded in the matrix. These simple principles are the foundation of “con-
trolled bond erosion.”
TYPES OF CUTTING
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends
on:
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 7KHPDFKLQHWRROXWLOL]LQJWKHGLDPRQGEODGH
 7KHSUHIHUHQFHRIWKHRSHUDWRU
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ible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and con-
crete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user
must be aware of distinct operating practices to ensure optimum performance. DRY cutting blades
UHTXLUHVXIÀFLHQWDLUÁRZDERXWWKHEODGHWRSUHYHQWRYHUKHDWLQJRIWKHVWHHOFRUH7KLVLVWKHEHVW
accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several
seconds) between each cut, to maximize the cooling process.
For WET cutting applications, MK has the exact blade to compliment both the material to be cut and
the wet cutting machine to be used. During cutting operations, liberal amounts of water act as a cool-
ant to support the cutting effectiveness and longevity of the WET blade. Additionally, using water adds
to the overall safety of cutting operations by keeping the dust signature down.
Know All You Can About the Material You Wish to Cut
MK-2000 ELECTRIC SAW THEORY

41
Item Part # Description
1. 132332 Adjustable Cutting Guide
2. 133090 Roller Wheel
3. 154627 Protective Wooden Strip
4. 151723 Micro, 10/340
5. 152792 Dressing Stick
6. 153439 Rubber Drain Plug
7. 128777 MK-10 Wet Cutting
Refractory blade for brick
8. 128652 MK-30 Supreme Grade Blade
for Concrete Block
9. 128744 MK-50 Supreme Grade Blade
for Concrete Block
10. 159629 MK-414PB Supreme Grade Penter
Blade for Hard Brick
MK-2000 ELECTRIC SAW ACCESSORIES

42
MK-2000 ELECTRIC SAW ORDERING & RETURN INSTRUCTIONS
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
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NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $5.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
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For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
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Assembly and Adjustable Cutting Guide (Other Accessories are not required)
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exposed)
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AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.