MK Diamond Products MK-101 User manual

11.2013
Part # 151991
MK-101 TILE SAW
OWNER’S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
Revision 106
Manual Part# 153754

38
MK-101 EXPLODED VIEW
1
2
3
4
5
6
7 8
9
10
11
12
13
14
15
16 20
21
23
24
25
27
17
18
19
28
26
Saw Assembly
Part# 151991

39
MK-101 PARTS LIST
Saw Assembly Part# 151991
Item Description Part # Qty
1WRENCH, TILE SAW NUT 15/16 134684 1
2PAN, PLASTIC MK-101 150634 1
3WASHER, FLAT, SAE, 3/8 150923 1
4SCREW, HEX HD, 5/6 - 18 X 1 151743 2
5WASHER, LOCK, SPLIT, 15/16 151747 2
6WASHER, FLAT, SAE, 5/16 151754 2
7SCREW, WING, 1/4 20 X 1/2 151888 1
8WASHER, FLAT, SAE, 1/4 152915 1
9WASHER, LOCK, SPLIT 1/4 152591 1
10 CASTING, ACC BULLNOSE LRG - COMP 153201 1
11 MK-100 10 X 060 X 5/8 154380 1
12 CLAMP, HOSE, 1/4 - 1/2 FLOW 154394 1
13 SCREW, HEX HD 1/4 - 20 X 1-1/4 157145 1
14 STOP, CUTTING HEAD 157728 1
15 ASSY, DC TABLE, MK-101 158477 1
16 ASSY, DC CUTTING HEAD, MK-101 158478 1
17 DRAIN PLUG, W/RING 159529 1
18 STRAP, 9" DRAIN PLUG 159530 1
19 RIP GUIDE, LARGE DIE CAST 159751 1
20 GUARD, SPLASH 160310 1
21 SHEET, WARNING LABELS, TILE SAW 166012 1
22 ASSY, CARTON, MK-101 166621 1
23 ADAPTER, 1/2 NPT X 1/4 BARB 168261 1
24 ASSY, FRAME & POST, MK-101 170476 1
25 HOSE, VINYL, 1/4 X 3/8 (6.0') 132951 1
26 PUMP, WATER 115V/60HZ UL/CSA 151271-VP 1
27 KNOB, TRI PLASTIC MK-660 1 - 1/2 156770-02 1
28 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1 2

40
MK-101 EXPLODED VIEW
1
2
3
4
5
6 10
9
8
7
Frame Assembly
Part# 170476
Table Assembly
Part# 158477
1
2
3
4
5
6
7
8

41
MK-101 PARTS LIST
Frame Assembly Part# 170476
Item Description Part # Qty
1 WASHER, LOCK, SPLIT, 3/8 150925 2
2SHAFT, 10.63 PIVOT 153254 1
3SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 1
4 PLATE, PRESSURE 155671 1
5SCREW, 3/8 16 X 2 -1/2 HEX HEAD CAP 156030 2
6CASTING, POST, DC, 101 MKRED-COMP 158438 1
7 POST COVER, PLASTIC 160157 1
8SPACER, 5.8 X .385 X 1.4 160654 2
9PLUG, PLASTIC, 1 SQ- 14 - 20 GA 160727-1 2
10 FRAME, 10" TILE SAW, 18" RIP 168021 1
Table Assembly Part# 158477
Item Description Part # Qty
1 BAR, GUIDE PLATED MK-101 134759 1
2SCREW, HEX HD, 5/16 - 18 X 1 151743 2
3WASHER, LOCK, SPLIT, 5/16 151747 2
4 WASHER, FLAT, SAE, 5/16 151754 2
5ASSY, WHEEL BRKT TSAW 151756 1
6SPACER, GUIDE BAR COVER, COMMON 152393 2
7 CASTING, TABLE MK-100 COMP 157660 1
8 COVER, GUIDE BAR, 120 DEG 158403 1

42
MK-101 EXPLODED VIEW
Cutting Head
Part# 158478
1
2
3
4
5
6
8
9
11
12
13
INCLUDED WITH ITEM #8
INCLUDED WITH ITEM #8
2
2
3
5
5
10
7

43
MK-101 PARTS LIST
Cutting Head Part# 158478
Item Description Part # Qty
1 KEY, 3/16 SQ X 1-1/8 150344 1
2WASHER, 1/4 SAE FLAT 151915 4
3SCREW, HEX HD, 1/4 -20 X 3/4 152370 3
4 ASSY, BLADE GUARD, 101 152582 1
5WASHER, 1/4 SPLIT LOCK 152591 4
6SCREW, HEX HD TAP, 1/4 - 20 X 1 152676 1
7 SCREW, 5/16 -18 X 3/8 SOCKET HEAD SET 157083 1
8ASSY, SBU, CUTTING HEAD MK-101 158191 1
9BELT, 6J260 158194 1
10 PULLEY, 6J19 X 5/8 BORE 158199 1
11 CASTING, 101 BELT GUARD-COMP 158319-01 1
12 BRACKET, INNER BELTGUARD 158611 1
13 MTR, 1-1/2 HP, 115V, 60HZ-VP 168022G 1

44
MK-101 EXPLODED VIEW
1
2
3
4
23
5
6
7
8
9
22
10
11
12
13
14
15
16
17
18
20
21
Cutting Head Assembly
Part# 158191

45
MK-101 PARTS LIST
Item Description Part # Qty
1 NUT, HEX, 5/16 - 18 101196 4
2FLANGE, OUTER, 2 - 3/8 135830 1
3NUT, HEX, 5/8 18 135848 1
4 BEARING, BALL, 17 X 40 X 12MM 137711 2
5KEY, 3/16 SQ X 1 - 1/8 150344 1
6WASHER, FLAT, SAE, 3/8 150923 2
7 SCREW, HEX HEAD, 5/16 - 18 X 1 151743 4
8NUT, WING, NYLK, 5/16 - 18 151746 1
9WASHER, 5/16 SPLIT LOCK 151747 4
10 WASHER, 5/16 SAE FLAT 151754 4
11 STRAP, 1 INCH MOTOR ADJ. 152673 1
12 BUMPER, RUBBER, 1/2 DIA. 152674 1
13 BOLT, 3/8 - 16 X 3-1/2 HEX HEAD TAP 153147 1
14 PIVOT, BLADE GUARD 153208 1
15 SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET 157083 1
16 BUTTON, SHAFT LOCK 158200 1
17 SPRING, BLADE SHAFT LOCK 158201 1
18 RING, 1/4 E-STYLE RETAINING 158202 1
19 PULLEY, 6J17 X 5/8 BORE 158214 1
20 SHAFT, BLADE 158222 1
21 CASTING, 10" CTTG HEAD - COMP 158224 1
22 SCREW, HEX HD, TAP, 5/16 - 18 X 3 162473 1
23 FLANGE, Ø 2 - 3/8 INNER 162758 1
Cutting Head Assembly Part# 158191

46
MK-101 EXPLODED VIEW
1
2
3
4
Blade Guard Assembly
Part# 152582
Roller Wheel Assembly
Part# 151756

47
MK-101 PARTS LIST
Item Description Part # Qty
1 SCREW, 5/16 - 18 X 1/2 SOCKET HD SET 152607 3
2ELBOW, 1/8MNPT X 1/4 BARB, 90 DEG 154652 1
3TUBE, WATER 155389 2
4CASTING, 101 BLD GUARD-DC-COMP 162481 1
Blade Guard Assembly Part# 152582
Item Description Part # Qty
1 WHEEL, ROLLER 151799 1
2NUT, HEX, 1/4 - 20 151893 1
3SCREW, HEX HEAD 1/4 -20 X 1-1/2" 151914 1
4WASHER, 1/4 SAE FLAT 151915 1
5BRACKET, ROLLER WHEEL 154021 1
Roller Wheel Assembly Part# 151756

48
ACCESSORIES:
ITEM NUMBER DESCRIPTION
1. 137166
MK-200. 10 X 5/8 ARBOR
Premium grade Diamond Blade for smooth,
chip-free cutting on tile.
2. 128074
MK-215, 10 X 5/8 ARBOR
Supreme grade diamond blade for
hard materials
3. 153252 MK-315, 10 X 5/8 ARBOR
Supreme super hi-rim diamond blade
4. 134577-MK DUAL 45° FLAT ANGLE GUIDE
6. 134569-MK 90° PROTRACTOR
7. 152792 DRESSING STONE
8. 152610 GROUND FAULT CIRCUIT INTERRUPTER
9. 168244 FOLDING STAND
10. 169243 STAND W/CASTERS
MK-101 ACCESSORIES

49
NOTES

50
MK-101 ORDERING AND RETURN INFORMATION
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.

51
MK-101 WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
© COPYRIGHT 2013, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY

MK-101 TILE SAW
OWNER’S MANUAL & OPERATING INSTRUCTION
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: [phone]
Phone: [phone]
Fax: [phone]
www.mkdiamond.com