MOBA Pave-TM User manual

USER MANUAL
MOBA Pave-TM
Automatic system for continuous layer thickness
measurements
Related documents:
Specification 04-26-10020-A01
CE declaration of conformity
ENGLISH

Translation of the original user manual
Article no.: 10-02-50292-EN
Status: 12.10.2017
Read this document in its entirety before initial use and observe all safety
notices contained within. Always retain this manual for future reference!
Handle this document confidentially. It is meant only for persons who work with this
product. Text and graphics contained in this document have been compiled with
particular care. No liability can however be assumed for possible defects and their
effects.
Information about the layout arrangement and possibly existing errors should be
addressed to your dealer. We will of course take up and implement any sensible
suggestions and improvement proposals.
Some company and brand names as well as product descriptions are protected by
trademark or patent law. All rights reserved. No part of these documents may be
reproduced or transmitted for any purpose without express written permission from
MOBA, irrespective of the manner or the means by which this occurs.
Copyright by
MOBA Mobile Automation AG
Kapellenstrasse 15
65555 Limburg, Germany
Internet: www.moba.de

Table of contents 3
Table of contents
1General information .................................................................................... 6
1.1Information about the operating manual .................................................. 6
1.2Limitation of liability ................................................................................ 6
1.3Structure of the safety notices ................................................................ 7
1.4Spare parts ............................................................................................ 8
1.5Guarantee provisions ............................................................................. 8
1.6Final decommissioning / disablement ...................................................... 8
1.7Disposal ................................................................................................. 9
2Intended use of the machine .....................................................................10
2.1Improper use .........................................................................................10
2.2Operating limits .....................................................................................11
2.3Changes and modifications to the product/system ..................................11
3Security ......................................................................................................12
3.1Contents of the operating manual ..........................................................12
3.2Responsibility of the system owner ........................................................12
3.3Operating personnel ..............................................................................13
3.4Special dangers ....................................................................................13
3.5Safety equipment ..................................................................................15
3.6Behaviour in the event of dangerous situations and accidents .................15
4Transport, packaging and storage.............................................................16
4.1Transport inspection ..............................................................................16
4.2Transport ..............................................................................................16
4.3Storage .................................................................................................17
5Structure and function ...............................................................................18

4 Table of contents
6Operating and display elements ............................................................... 21
6.1Display/operating elements on the control panel .................................... 21
6.2Graphic display structure ...................................................................... 21
6.3Handwheel ........................................................................................... 22
6.4LED indicators ...................................................................................... 22
6.5Display settings / LED settings .............................................................. 23
7Main menus ............................................................................................... 24
7.1Layer thickness .................................................................................... 24
7.2Temperature ......................................................................................... 25
7.3Distance ............................................................................................... 25
7.4Area calculation .................................................................................... 26
7.5Overview menu ..................................................................................... 26
8Mounting ................................................................................................... 27
8.1Mechanical installation ......................................................................... 27
8.1.1Mounting display ...................................................................................... 28
8.1.2Mounting of ultrasonic sensors (MOBA Sonic-Ski Plus) ............................. 29
8.1.3Mounting of the “Pave-TM” control box ..................................................... 34
8.1.4Mounting the MTSC-202 signal converter ................................................. 35
8.1.5Mounting the MTSC-201 signal converter ................................................. 37
8.1.6Mounting of the “Pave-TM” control box ..................................................... 39
8.1.7Mounting of the IR temperature sensor ..................................................... 41
8.1.8Mounting of the wire rope sensor ............................................................. 43
8.2Electrical installation ............................................................................. 44
9Initial commissioning ............................................................................... 47
9.1Switching on ......................................................................................... 47
9.2Initial commissioning / system settings .................................................. 48
9.3Layer thickness measurement ............................................................... 48
9.4Filter settings ....................................................................................... 50
9.5Temperature measurement settings ...................................................... 51

Table of contents 5
9.6Area calculation settings ........................................................................53
10Operation ...................................................................................................56
10.1System alignment ..................................................................................56
10.2Starting, stopping and resetting the area calculation ...............................58
10.3Resetting the distance ...........................................................................59
11Factory settings (“Marker reset”) ..............................................................60
12Service and maintenance ...........................................................................62
12.1Cleaning ...............................................................................................62
12.2Maintenance .........................................................................................63
12.3Repair ...................................................................................................63
13Malfunctions/Errors ...................................................................................64
13.1Sensor error ..........................................................................................65
14Terminal protocol ......................................................................................66
15Technical data ...........................................................................................69
15.1“GDC-320” control panel ........................................................................69
16Notes ..........................................................................................................71

6 General information
1 General information
1.1 Information about the operating manual
This operating manual contains fundamental information that is to be observed
during operation and maintenance of the product. A prerequisite for safe operation
is the compliance with all specified safety and handling instructions.
It is therefore essential that this operating manual be read and applied by every
person who is charged with necessary work, such as operation, troubleshooting and
maintenance (service, care).
The operating manual is a component of the product and must be passed on to third
parties or subsequent owners together with the product. It must be accessible to the
operating personnel at the location where the product is used at all times.
We make every effort to ensure that this operating manual is correct and up-to-date.
To maintain our technological advantage, it may, however, be necessary to make
changes to the product and its operation without prior notice that may in some cases
differ from this operating manual. In this case, your MOBA supplier will have a
current copy of the operating manual ready for you. We accept no liability for faults,
failures and resulting damages
The figures in this operating manual are provided for better understanding. The
figures in this operating manual may not be to scale or may differ slightly from the
original.
1.2 Limitation of liability
All instructions and information in this operating manual were compiled in
observation of the applicable standards and regulations, the current state of the art
as well as our many years of expertise and experience.
The current scope of delivery may differ from the explanations and depictions
described here in the case of special versions, the utilisation of additional order
options, or due to recent technical changes.

General information 7
The manufacturer accepts no liability for damages resulting from:
• Improper mounting and installation
• Failure to observe the operating manual
• Unintended and improper use
• Use outside of the operating limits
• Use of insufficiently qualified / trained personnel
• Use of unauthorised spare parts and accessories
• Modifications to the product
1.3 Structure of the safety notices
SIGNAL WORD! Type and source of the danger
Possible consequence(s) if disregarded
• Preventive measures
Pictogram Signal word Meaning Consequences
if disregarded
EXAMPLES:
General danger
Specific danger,
e.g. electric shock
DANGER!
Imminent danger Death or severe bodily
injuries
WARNING! Potentially hazardous
situation
Death or serious bodily
injuries
CAUTION! Potentially hazardous
situation Minor bodily injuries
CAUTION! Possible material
damage
Damage to the
product/system or its
surroundings
NOTE! Useful note or tip.
Simplifies handling of
the product/system

8 General information
1.4 Spare parts
CAUTION! Risk of injury from incorrect spare parts!
Incorrect, faulty or unauthorised spare parts may lead to damage,
malfunctions or total failures and may also affect safety.
• Only use genuine spare parts from the manufacturer.
Genuine spare parts and accessories authorised by the manufacturer serve to
enhance safety.
The use of other parts may affect the right of the user to commission the product
and may annul liability of the manufacturer for any consequences resulting from use.
1.5 Guarantee provisions
This operating manual contains no guarantees. The guarantee provisions are part of
the MOBA MOBILE AUTOMATION AG (MOBA) “Terms and Conditions of Sale and
Delivery”.
1.6 Final decommissioning / disablement
During the final decommissioning, the components are to be rendered unusable to
protect against recommissioning, particularly by unauthorised third parties. To do
this, proceed as follows:
1) Switch off the power supply of the product.
2) Disconnect the product at all poles.
3) Dismantle the product.
4) In the case of components
with connecting cable/lead: Cut off the connecting cable/lead.
5) In the case of components
with connecting plugs: Mechanically destroy the connecting plugs.

General information 9
1.7 Disposal
CAUTION! Risk of injury from improper disposal!
The burning of plastic parts releases poisonous gases which may
cause illness in persons.
• Properly dispose of product in accordance with the applicable,
national, country-specific disposal regulations.
CAUTION! Risk of injury from improper disposal!
Careless disposal enables unauthorised persons to use the
product improperly. This could result in severe injury to these
persons and/or third parties as well as contaminate the
environment.
• Protect the product from access by unauthorised persons at all
times.
The products are protected for transport ex-works by special packaging. This
packaging consists of environmentally compatible, easily separable materials and
can be recycled.
We recommend recycling enterprises for the disposal of the packaging material.
The product must not be disposed of with household waste. Dispose of the product
properly.
Provided no return or disposal agreements were made, have disassembled
component parts recycled after proper dismantling:
• Scrap any metal material residues.
• Dispose of electronic components in accordance with the locally applicable
regulations.

10 Intended use of the machine
2 Intended use of the machine
The product is designed and constructed exclusively for the intended purpose
described here:
MOBA Pave-TM is an automatic system for continuous measurements of the
layer thickness and temperature visualization during asphalt construction.
Any use other that listed here as well as any use that deviates from the technical
data is considered to be non-intended and improper use.
WARNING! Danger from improper use!
Any use that is different and/or goes beyond the intended use
may lead to dangerous situations.
• Only use the product as intended.
2.1 Improper use
• Unintended use.
• Operating the buttons with tools or other means.
• Exceeding the limit values specified in the data sheet.
• Using the product without instruction.
• Using the product outside of the operating limits.
• Opening the product (unless explicitly permitted for specific purposes).
• Rebuilding or modifying the product.
• Commissioning the product after misappropriation.
• Using the product if there are obvious deficiencies or signs of damage.
• Using the product with unauthorised accessories from third-party manufacturers.
• Using the product at an inadequately secured construction site (e.g., during road
works).
• Using the product to control machines, systems or moving objects when these
are not equipped with an additional control system.