Modine manufacturing Pd Manual

July, 2003

INSTALLATION AND SERVICE MANUAL

gas-fired unit heaters

models PD and BD

6-553.4

5H73889A Rev. E

WARNING

Improper installation, adjustment,

alteration, service or maintenance can cause

property damage, injury or death, and could

cause exposure to substances which have

been determined by various state agencies to

cause cancer, birth defects or other

reproductive harm. Read the installation,

operating and maintenance instructions

thoroughly before installing or servicing this

equipment.

All models approved for use in California by the CEC (when

equipped with IPI), in New York by the MEA division, and in

Massachusetts. Unit heater is certified for non-residential

applications.

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report

immediately to transportation company and your local

Modine sales representative.

Check rating plate on unit to verify that power supply meets

available electric power at the point of installation.

3. Inspect unit received for conformance with description of

product ordered (including specifications where applicable).

FOR YOUR SAFETY

If you smell gas:

1. Open windows.

2. Don’t touch electrical switches.

3. Extinguish any open flame.

4. Immediately call your gas supplier.

CAUTION

To prevent premature heat exchanger failure

do not locate ANY gas-fired units in areas

where chlorinated, halogenated, or acid vapors

are present in the atmosphere.

IMPORTANT

The use of this manual is specifically intended

for a qualified installation and service agency.

A qualified installation and service agency must

perform all installation and service of these

appliances.

FOR YOUR SAFETY

The use and storage of gasoline or other

flammable vapors and liquids in open containers

in the vicinity of this appliance is hazardous.

THIS MANUAL IS THE PROPERTY OF THE OWNER.

PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.

SPECIAL PRECAUTIONS

THE INSTALLATION AND MAINTENANCE INSTRUCTIONS

IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE

SAFE, EFFICIENT AND TROUBLE-FREE OPERATION.

IN ADDITION, PARTICULAR CARE MUST BE EXERCISED

REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW.

FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS

COULD RESULT IN PROPERTY DAMAGE OR LOSS,

PERSONAL INJURY, OR DEATH. THESE INSTRUCTIONS

ARE SUBJECT TO ANY MORE RESTRICTIVE LOCAL OR

NATIONAL CODES.

HAZARD INTENSITY LEVELS

1. DANGER: Indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious injury.

2. WARNING: Indicates a potentially hazardous situation which,

if not avoided, COULD result in death or serious injury.

3. CAUTION: Indicates a potentially hazardous situation which,

if not avoided, MAY result in minor or moderate injury.

4. IMPORTANT: Indicates a situation which, if not avoided,

MAY result in a potential safety concern.

SPECIAL PRECAUTIONS / TABLE OF CONTENTS

WARNING

1. Gas fired heating equipment must be vented - do not

operate unvented.

2. A built-in draft diverter is provided - additional external

diverters are not required or permitted.

3. Gas-fired heating equipment which has been improperly

vented, or which experiences a blocked vent condition may

have flue gases accidentally spilled into the heated space.

See page 15 for specific information about the blocked vent

safety switch supplied on the unit.

4. Modine Manufacturing Company offers power exhausters as

an accessory. Power exhausters not supplied by Modine

Manufacturing Company are not permitted.

5. All field gas piping must be pressure/leak tested prior to

operation. Never use an open flame. Use a soap solution or

equivalent for testing.

6. Gas pressure to appliance controls must never exceed 14"

W.C. (1/2 psi).

7. Disconnect power supply before making wiring

connections to prevent electrical shock and equipment

damage.

8. All appliances must be wired strictly in accordance with

wiring diagram furnished with the appliance. Any wiring

different from the wiring diagram could result in a hazard

to persons and property.

9. Any original factory wiring that requires replacement

must be replaced with wiring material having a

temperature rating of at least 105°C.

10. To reduce the opportunity for condensation, the

minimum sea level input to the appliance, as indicated

on the serial plate, must not be less than 5% below the

rated input, or 5% below the minimum rated input of duel

rated units.

11. Ensure that the supply voltage to the appliance, as indicated

on the serial plate, is not 5% greater than the rated voltage.

IMPORTANT

1. To prevent premature heat exchanger failure, do not

locate ANY gas-fired appliances in areas where corrosive

vapors (i.e. chlorinated, halogenated or acid) are present

in the atmosphere.

2. Do not attempt to attach ductwork of any kind to propeller

models.

3. To prevent premature heat exchanger failure, observe

heat exchanger tubes. If the bottom of the tubes become

red while blower and duct furnace are in operation, check

to be sure the blower has been set to the proper rpm for

the application. Refer to page 9 and 10 for Blower

Adjustments.

4. Start-up and adjustment procedures should be performed

by a qualified service agency.

5. To check most of the Possible Remedies in the trouble-

shooting guide listed in Table 29.1, refer to the applicable

sections of the manual.

6. To prevent premature heat exchanger failure, the input to

the appliance, as indicated on the serial plate, must not

exceed the rated input by more than 5%.

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . .3

Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Combustible Material and Service Clearances . . . . . . . .3

Combustion Air Requirements . . . . . . . . . . . . . . . . . . . .3

Unit Lifting and Unit Mounting . . . . . . . . . . . . . . . . . . . .4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Duct Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Blower Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Blower Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pilot Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . 11

Main Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . .12

Control Operating Sequence . . . . . . . . . . . . . . . . . . . . 13

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . 17

Performance Data Options/Accessories . . . . . . . . . . . . . . . 22

Dimensions Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Service & Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 28

Model Nomenclature/Serial Plate . . . . . . . . . . . . . . . . . . . .31

Commercial Warranty . . . . . . . . . . . . . . . . . . . . . . Back Page

CAUTION

1. Purging of air from gas supply line should be performed as

described in ANSI Z223.1 - latest edition “National Fuel

Gas Code”, or in Canada in CAN/CGA-B149 codes.

2. Do not attempt to reuse any mechanical or electronic

ignition controllers which has been wet. Replace defective

controller.

DANGER

Appliances must not be installed where they may be exposed

to a potentially explosive or flammable atmosphere.

WARNING

12. When servicing or repairing this equipment, use only

factory-approved service replacement parts. A complete

replacement parts list may be obtained by contacting

Modine Manufacturing Company. Refer to the rating plate

on the appliance for complete appliance model number,

serial number, and company address. Any substitution of

parts or controls not approved by the factory will be at the

owner’s risk.

SI (METRIC) CONVERSION FACTORS / UNIT LOCATION

DANGER

Appliances must not be installed where they may be exposed

to a potentially explosive or flammable atmosphere.

SI (METRIC) CONVERSION FACTORS

Table 3.1

IMPORTANT

To prevent premature heat exchanger failure, do not locate ANY

gas-fired appliances in areas where corrosive vapors (i.e.

chlorinated, halogenated or acid) are present in the atmosphere.

UNIT LOCATION

Location Recommendations

1. When locating the furnace, consider general space and

heating requirements, availability of gas and electrical

supply, and proximity to vent locations.

2. Avoid installing units in extremely drafty locations. Drafts can

cause burner flames to impinge on heat exchangers which

shortens life. Maintain separation between units so

discharge from one unit will not be directed into the inlet of

another.

3. Be sure the structural support at the unit location site is

adequate to support the weight of the unit. For proper

operation the unit must be installed in a level horizontal

position.

4. Do not install units in locations where the flue products can

be drawn into the adjacent building openings such as

windows, fresh air intakes, etc.

5. Be sure that the minimum clearances to combustible

materials and recommended service clearances are

maintained. Units are designed for installation on non-

combustible surfaces with the minimum clearances shown in

Figure 3.1 and Tables 3.2 and 3.3.

6. Units exposed to inlet air temperatures of 40°F or less, may

experience condensation, therefore, provisions should be

made for disposal of condensate.

7. When locating units, it is important to consider that the

exhaust vent piping must be connected to the outside

atmosphere.

8. In garages or other sections of aircraft hangars such as

offices and shops that communicate with areas used for

servicing or storage, keep the bottom of the unit at least

7 feet above the floor unless the unit is properly guarded

to provide user protection from moving parts. In parking

garages, the unit must be installed in accordance with the

standard for parking structures ANSI/NFPA 88A, and in

repair garages the standard for repair garages NFPA #88B.

In Canada, installation of heaters in airplane hangars must

be in accordance with the requirements of the enforcing

authority, and in public garages in accordance with the

current CAN/CGA-B149 codes.

9. Do not install units in locations where gas ignition system is

exposed to water spray, rain, or dripping water.

10.Do not install units below 7 feet, measured from the bottom

of the unit to the floor, unless properly guarded to provide

protection from moving parts.

11.In aircraft hangars, keep the bottom of the unit at least 10

feet from the highest surface of the wings or engine

enclosure of the the highest aircraft housed in the hangar

and in accordance with the requirements of the enforcing

authority and/or NFPA No. 409 - Latest Edition.

Figure 3.1

Combustible Material and Service Clearances

Table 3.2

Combustible Material Clearances ➀➀

➀Provide sufficient room around the heater to allow for proper

combustion and operation of fan. Free area around the heater must

not be less than 1-1/2 times the discharge area of the unit.

Table 3.3

Service Clearances

Combustion Air Requirements

Units installed in tightly sealed buildings or confined spaces

must be provided with two permanent openings, one near the

top of the confined space and one near the bottom. Each

opening should have a free area of not less than one square

inch per 1,000 BTU per hour of the total input rating off all units

in the enclosure, freely communicating with interior areas

having, in turn adequate infiltration from the outside.

For further details on supplying combustion air to a confined

(tightly sealed) space or unconfined space, see the National

Fuel Gas Code ANSI Z223.1 of CAN/CGA B149.1 or .2

Installation Code, latest edition.

To Convert Multiply By To Obtain

"W.C. 0.24 kPa

psig 6.893 kPa

°F (°F-32) x 0.555 °C

inches 25.4 mm

feet 0.305 meters

CFM 0.028 m3/min

To Convert Multiply By To Obtain

CFH 1.699 m3/min

Btu/ft30.0374 mJ/m3

pound 0.453 kg

Btu/hr 0.000293 kW/hr

gallons 3.785 liters

psig 27.7 "W.C.

Access

Slide

Access Non-Access Flue

Side Side Collar

(A) (B) (E)

All All PD BD All PD BD

30-50 18" 18" 1" 6" 12" 2" 6"

75-300 18" 18" 2" 6" 12" 3" 6"

350 18" 18" 3" 6" 12" 4" 6"

400 18" 18" 4" 6" 12" 5" 6"

Model

Size

Top

(C)

Bottom

(D)

Access Non-Access Flue

Side Side Collar

(A) (B) (E)

All All PD BD All PD BD

30-50 18" 18" 4" 4" 15 1" 1"

75-100 18" 18" 4" 4" 20 1" 1"

125-175 18" 18" 4" 4" 22 1" 1"

200-400 18" 18" 4" 4" 25 1" 1"

Model

Size

Top

(C)

Bottom

(D)

Recommended Service Clearance

UNIT LOCATION

Sound and Vibration Levels

All standard mechanical equipment generates some sound and

vibration that may require attenuation. Libraries, private offices and

hospital facilities will require more attenuation, and in such cases,

an acoustical consultant may be retained to assist in the

application. Locating the equipment away from the critical area is

desirable within ducting limitations. Generally, a unit should be

located within 15 feet of a primary support beam. Smaller

deflections typically result in reduced vibration and noise

transmission.

UNIT LIFTING

All standard units are shipped fully boxed. Larger units are also

supplied with skid supports on the bottom of the box. The larger

units may be lifted from the bottom by means of a fork lift or other

lifting device only if the shipping support skids are left in place and

the forks support the whole depth of the unit. If the unit must be

lifted from the bottom for final installation without the carton in

place, be sure to properly support the unit over its entire length

and width to prevent damage. When lifting units, make sure the

load is balanced.

UNIT SUSPENSION

Be sure the method of unit suspension is adequate to support the

weight of the unit (see Weights for base unit and factory installed

option weights). For proper operation, the unit must be installed in

a level horizontal position. Combustible material and service

clearances as specified in Figure 3.1 and Tables 3.2 and 3.3 must

be strictly maintained. To assure that flames are directed into the

center of the heat exchanger tubes, the unit must be level in a

horizontal position. Use a spirit level to ensure that the unit is

suspended correctly.

The most common method of suspending Modine gas unit heaters

is to utilize 3/8” threaded rod. On each piece of threaded rod used,

screw a nut a distance of about one inch onto the end of the

threaded rods that will be screwed into the unit heater. Then place

a washer over the end of the threaded rod and screw the threaded

rod into the unit heater weld nuts on the top of the heater at least

5 turns, and no more than 10 turns. Tighten the nut first installed

onto the threaded rod to prevent the rod from turning. Drill holes

into a steel channel or angle iron at the same centerline

dimensions as the heater that is being installed. The steel channels

or angle iron pieces need to span and be fastened to appropriate

structural members. Cut the threaded rods to the preferred length,

place them through the holes in the steel channel or angle iron

and secure with washers and lock nuts or lock washers and nuts.

A double nut arrangement can be used here instead of at the

unit heater (a double nut can be used both places but is not

necessary). Do not install standard unit heaters above the

maximum mounting height shown in tables 17.1 or 17.3.

On all propeller units, except sizes 350 and 400, two tapped holes

(3/8-16) are located in the top of the unit to receive threaded rods.

Units with two point suspension, sizes 30 through 300, incorporate

a level hanging feature. Depending on what options and

accessories are being used, the heater may not hang level as

received from the factory. Do not hang heaters with deflector hoods

until referring to the “installation manual for deflector hoods” and

making the recommended preliminary adjustments on the heater.

These preliminary adjustments need to be made with the heater

resting on the floor.

Propeller sizes 30 through 300 units without deflector hoods that

do not hang level after being installed, can be corrected in place.

Simply remove both outer side panels (screws to remove are on

back flange of side panel) and you will see the (adjustable)

mounting brackets (Fig. 4.1). Loosen the set screws holding the

mounting brackets in place and using a rubber mallet or something

similar, tap the heater into a position where the unit hangs level.

Re-tighten set screws and replace the outer side panels.

Propeller sizes 350 and 400 have four mounting holes. On all

blower units, except the 350 and 400, two tapped holes are

provided in the top of the unit and two holes in the blower support

bracket. The 350 and 400 have four tapped holes in the top of the

unit and two in the blower support bracket for mounting.

NOTE: A pipe hanger adapter kit, shown in Figure 4.2 is

available as an accessory. One kit consists of two drilled 3/4”

IPS pipe caps and two 3/8 - 13 x 1-3/4” capscrews to facilitate

threaded pipe suspension.

Figure 4.1

Adjustable Mounting Brackets - To Adjust:

Figure 4.2

Suspension Methods

1. Remove outer side panels.

2. “Set screws” - loosen and

position bracket where needed

– then tighten set screws.

3. Re-attach outer side panels.

Venting

Note: A vent is the vertical passageway used to convey flue

gases from the unit or the vent connector to the outside

atmosphere. A vent connector is the pipe which connects the

unit to a vent or chimney. Vent connectors serving Category I

appliances shall not be connected into any portion of

mechanical draft systems operating under positive pressure.

General Venting Air Instructions

1. Installation of venting must conform with local building

codes, or in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1 (NFPA 54) - Latest Edition. In

Canada, installation must be in accordance with CAN/CGA-

B149.1 for natural gas units and CAN/CGA-B149.2 for

propane units.

2. All units with single-stage controls are Category I. All units

with two-stage or modulating controls are Category II. The

installation of a Category II unit must conform to the

requirements from Table 5.1 in addition to those listed below.

3. From Table 25.1 or 26.1, select the size of vent pipe that fits

the flue outlet for the unit. Do not use a vent pipe smaller

than the size of the outlet or vent transition of the appliance.

The pipe should be suitable corrosion resistant material.

Follow the National Fuel Gas Code for minimum thickness

and composition of vent material. The minimum thickness for

connectors varies depending on the pipe diameter.

4. Limit length of horizontal runs to 75% of vertical height.

Install with a minimum upward slope from unit of 1/4 inch

per foot and suspend securely from overhead structure at

points no greater than 3 feet apart. For best venting, put

vertical vent as close to the unit as possible. Fasten

individual lengths of vent together with at least three

corrosion-resistant sheet-metal screws.

5. It is recommended that vent pipes be fitted with a tee with a

drip leg and a clean out cap to prevent moisture in the vent

pipe from entering the unit. The drip leg should be inspected

and cleaned out periodically during the heating season.

6. The National Fuel Gas Code requires a minimum clearance

of 6 inches from combustible materials for single wall vent

pipe. The minimum distance from combustible materials is

based on the combustible material surface not exceeding

160°F. Clearance from the vent pipe (or the top of the unit)

may be required to be greater than 6 inches if heat damage

other than fire (such as material distortion or discoloration)

could result.

7. Avoid venting through unheated space . When venting does

pass through an unheated space, insulate runs greater than

5 feet to minimize condensation. Inspect for leakage prior to

insulating and use insulation that is noncombustible with a

rating of not less than 350°F. Install a tee fitting at the low

point of the vent system and provide a drip leg with a clean

out cap as shown in Figure 6.1.

8. When the vent passes through a combustable wall or floor,

a metal thimble 4 inches greater than the vent diameter is

necessary. If there is 6 feet or more of vent pipe in the open

space between the appliance and where the vent pipe

passes through the wall or floor, the thimble need only be 2

inches greater than the diameter of the vent pipe. If a

thimble is not used, all combustible material must be cut

away to provide 6 inches of clearance. Any material used to

close the opening must be noncombustible.

9. Do NOT use dampers or other devices in the vent pipes.

10. Precautions must be taken to prevent degradation of

building materials by flue products.

11. The outlet of the vent should extend as shown in Figure 6.1

and Table 6.1 if the following conditions are met:

Vent diameter is less than 12 inches, vent is of double wall

construction and is a listed product, and the vent does not

terminate within 10'of a vertical wall or similar obstruction.

For vents that have a diameter of 12 inches or larger,

constructed of single wall, or terminate within 10'of a

vertical wall or similar obstruction, the vent pipe shall extend

at least 2'higher than any portion of a building within a

horizontal distance of 10'(refer to Figure 6.2).

12. Use a listed vent terminal to reduce downdrafts and

moisture in vent. A vent terminal that is very open will avoid

spillage at unit’s diverter relief opening and tripping of the

blocked vent safety switch.

13. Check vent system to see that combustion products are

being vented properly. Operate unit for several minutes and

then pass a lighted match around the edge of the diverter

relief opening. If the flame is drawn into the opening, the

vent system is drawing properly. If not, make adjustments to

provide adequate draft (see figure 28.1).

14. For instructions on common venting refer to the National

Fuel Gas Code.

15. The vent must terminate no less than 5'above the vent

connector.

16. A unit located within an unoccupied attic or concealed space

shall not be vented with single wall vent pipe.

17. Single wall vent pipe must not pass through any attic, inside

wall, concealed space, or floor.

WARNING

1. Gas fired heating equipment must be vented - do not

operate unvented.

2. A built-in draft diverter is provided - additional external

draft diverters are not required or permitted.

3. Gas-fired heating equipment which has been improperly

vented, or which experiences a blocked vent condition may

have flue gasses accidentally spilled into the heated space.

See page 15 for specific information about the blocked vent

safety switch supplied on the unit.

4. Modine Manufacturing Company offers power exhausters

as an accessory. Power exhausters not supplied by Modine

Manufacturing Company are not permitted.

INSTALLATION

Appliance Venting

Category Description Requirements

INegative vent pressure Follow standard venting

Non-condensing requirements.

II Negative vent pressure Condensate must be

Condensing drained.

III Positive vent pressure Vent must be gastight.

Non-condensing

IV Positive vent pressure Vent must be liquid and

Condensing gastight. Condensate must

be drained.

Table 5.1

ANSI Venting Requirements

INSTALLATION ADDITIONAL VENTING REQUIREMENTS FOR CATEGORY II

UNITS

Vent system must provide for drainage of condensate. At the low

point of the vent system, install a tee fitting with a connector and

attach flexible tubing, minimum 3/8 inch I.D., and run to a drain.

Tee fitting and associated condensate disposal system must be

periodically cleaned.

ADDITIONAL VENTING REQUIREMENTS FOR VENTING INTO

AN EXISTING MASONRY CHIMNEY OR COMMON VENT

(CATEGORY III OR IV UNITS ONLY).

1. Do not vent a Category l or ll unit into a common vent with

mechanical draft systems operating under positive pressure

(Category lll or lV units.)

2. When connecting vent to an existing chimney, do not push

vent pipe beyond internal surface of chimney.

3. When venting into a common vent, the area of the common

vent should be equal to or greater than the area of the largest

vent plus 50 percent of the area of all additional vents.

4. When venting into a common vent, the individual vents

should enter at different levels.

1/4"

Slope 1/4" to

The Foot

*Size according to expected snow depth

Drip Leg with

Cleanout Cap

Use Thimble

Through Ceiling

Roof Flashing

Listed

Terminal 10′Min.

2′*

Min.

To wall or adjoining building

10"

Unit

Rise Roof Pitch Min Height

X (in) H (ft)*

0-6 Flat to 6/12 1.00

6-7 6/12 to 7/12 1.25

7-8 7/12 to 8/12 1.50

8-9 8/12 to 9/12 2.00

9-10 9/12 to 10/12 2.50

10-11 10/12 to 11/12 3.25

11-12 11/12 to 12/12 4.00

12-14 12/12 to 14/12 5.00

14-16 14/12 to 16/12 6.00

16-18 16/12 to 18/12 7.00

18-20 18/12 to 20/12 7.50

20-21 20/12 to 21/12 8.00

Slope 1/4" to

The Foot

Unit

Drip Leg with

Cleanout Cap

Use Thimble

Through Ceiling

1'0"

1/4"

Roof Pitch is x/12

Listed

Terminal

Roof

Flashing

Figure 6.2

Unit Venting (obstructed)

Figure 6.1

Unit Venting (pitched roof)

Table 6.1

Minimum Height from Roof to

Lowest Discharge Opening

* Size according to expected snow depth.

WARNING

1. All field gas piping must be pressure/leak tested prior to

operation. Never use an open flame. Use a soap solution or

equivalent for testing.

2. Gas pressure to appliance controls must never exceed 14"

W.C. (1/2 psi).

3. To reduce the opportunity for condensation, the minimum

sea level input to the appliance, as indicated on the serial

plate, must not be less than 5% below the rated input, or

5% below the minimum rated input of duel rated units.

GAS

SUPPLY LINE

GAS

SUPPLY LINE

GROUND

JOINT

UNION

W/ BRASS

SEAT

MANUAL GAS

SHUT-OFF VALVE

MIN.

SEDIMENT

TRAP

PLUGGED

1/8" NPT TEST

GAGE CONNECTION

CONTROLS

Table 7.1

Gas Pipe Capacities

Figure 7.1

Recommended Sediment Trap/Manual Shut-off

Valve Installation — Side or Bottom Gas Connection

Gas Pipe Capacities (Up to 14” W.C. Gas Pressure through Schedule 40 Pipe)

Cubic Feet per Hour with Pressure Drop of 0.3” W.C.

Natural Gas - Specific Gravity - 0.60

Propane Gas - Specific Gravity - 1.50

Length Pipe Diameter

Of Pipe 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

(feet) Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane

10 132 83 278 175 520 328 1050 662 1600 1008 3050 1922

20 92 58 190 120 350 221 730 460 1100 693 2100 1323

30 73 46 152 96 285 180 590 372 890 561 1650 1040

40 63 40 130 82 245 154 500 315 760 479 1450 914

50 56 35 115 72 215 135 440 277 670 422 1270 800

60 50 32 105 66 195 123 400 252 610 384 1150 725

70 46 29 96 60 180 113 370 233 560 353 1050 662

80 43 27 90 57 170 107 350 221 530 334 990 624

90 40 25 84 53 160 101 320 202 490 309 930 586

100 38 24 79 50 150 95 305 192 460 290 870 548

125 34 21 72 45 130 82 275 173 410 258 780 491

150 31 20 64 40 120 76 250 158 380 239 710 447

➀

INSTALLATION

Gas Connections

1. Installation of piping must conform with local building

codes, or in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1 (NFPA 54) - Latest Edition.

In Canada, installation must be in accordance with

CAN/CGA-B149.1 for natural gas units and CAN/CGA-

B149.2 for propane units.

2. Piping to units should conform with local and national

requirements for type and volume of gas handled, and

pressure drop allowed in the line. Refer to Table 13.1 to

determine the cubic feet per hour (cfh) for the type of gas

and size of unit to be installed. Using this cfh value and

the length of pipe necessary, determine the pipe diameter

from Table 7.1. Where several units are served by the

same main, the total capacity, cfh and length of main must

be considered. Avoid pipe sizes smaller than 1/2". Table

7.1 allows for a 0.3" W.C. pressure drop in the supply

pressure from the building main to the unit. The inlet

pressure to the unit must be 6-7" W.C. for natural gas and

11-14" W.C. for propane gas. When sizing the inlet gas

pipe diameter, make sure that the unit supply pressure

can be met after the 0.3" W.C. has been subtracted. If the

0.3" W.C. pressure drop is too high, refer to the Gas

Engineer’s Handbook for other gas pipe capacities.

3. Install a ground joint union with brass seat and a manual

shut-off valve adjacent to the unit for emergency shut-off

and easy servicing of controls, including a 1/8" NPT

plugged tapping accessible for test gauge connection

(See Figure 7.1).

4. Provide a sediment trap before each unit in the line where

low spots cannot be avoided. (See Figure 7.1).

5. When Pressure/Leak testing, pressures above 14" W.C.

(1/2 psi), close the field installed shut-off valve, disconnect

the appliance and its combination gas control from the

gas supply line, and plug the supply line before testing.

When testing pressures 14" W.C. (1/2 psi) or below, close

the manual shut-off valve on the appliance before testing.

➀ Manual shut-off valve is in the “OFF” position when handle is perpendicular

to pipe.

CAUTION

Purging of air from gas supply line should be performed as

described in ANSI Z223.1 - latest edition “National Fuel Gas

Code”, or in Canada in CAN/CGA-B149 codes.

IMPORTANT

To prevent premature heat exchanger failure, the input to

the appliance, as indicated on the serial plate, must not

exceed the rated input by more than 5%.

INSTALLATION

Electrical Connections

1. Installation of wiring must conform with local building codes, or in

the absence of local codes, with the National Electric Code

ANSI/NFPA 70 - Latest Edition. Unit must be electrically grounded

in conformance to this code. In Canada, wiring must comply with

CSA C22.1, Part 1, Electrical Code.

2. Two copies of the unit wiring diagram are provided with each unit.

One is located in the electrical junction box and the other is

suppled in the literature packet. Refer to this diagram for all

wiring connections.

3. Make sure all multi-voltage components (motors, transformers,

etc.) are wired in accordance with the power supply voltage.

4. The power supply to the unit must be protected with a fused or

circuit breaker switch.

5. The power supply must be within 5 percent of the voltage rating

and each phase must be balanced within 2 percent of each other.

If not, advise the utility company.

6. External electrical service connections that must be installed

include:

a. Supply power connection (120, 208, 240, 480, or 600 volts).

b. Connection of thermostats, summer/winter switches, or any

other accessory control devices that may be supplied (24

volts). NOTE: Propeller units supplied with 460/575 power will

require the use of a field step-down transformer. Refer to the

serial plate to determine the unit supply voltage required.

Additional information may be found in table 16.1 and in the

step-down transformer installation instructions.

7. Refer to Figure 15.1 for the electrical junction box locations.

8. All supply power electrical connections are made in the electrical

junction box of the unit. The low voltage (thermostat and

accessory control devices) can be wired to the terminals on the

electrical junction box. Refer to the wiring diagram for the terminal

location of all low voltage wiring.

WARNING

1. Disconnect power supply before making wiring connections to

prevent electrical shock and equipment damage.

2. All appliances must be wired strictly in accordance with wiring

diagram furnished with the appliance. Any wiring different from

the wiring diagram could result in a hazard to persons and

property.

3. Any original factory wiring that requires replacement must be

replaced with wiring material having a temperature rating of at

least 105°C.

4. Ensure that the supply voltage to the appliance, as indicated

on the serial plate, is not 5% greater than rated voltage.

CAUTION

Ensure that the supply voltage to the appliance, as indicated on

the serial plate, is not 5% less than the rated voltage.

When installing the heater, always follow good duct design

practices for even distribution of the air across the heat

exchanger. Recommended layouts are shown in figure 9.1.

When installing blower units with ductwork the following must

be done.

1. Provide uniform air distribution over the heat exchanger.

Use turning vanes where required. See figure 9.1.

2. Provide removable access panels in the ductwork on the

downstream side of the unit heater. These openings should

be large enough to view smoke or reflect light inside the

casing to indicate leaks in the heat exchanger and to check

for hot spots on exchanger due to poor air distribution or

lack of sufficient air.

If ductwork is connected to the rear of the unit use Modine

blower enclosure kit or if using field designed enclosure

maintain dimensions of blower enclosure as shown on page 26.

Additional Requirements for Installation of

Blower Models (BD UNITS)

Determining Blower Speed

The drive assembly and motor on all gas-fired blower unit

heaters are factory assembled. The adjustable motor sheave

has been pre-set to permit operation of this unit under average

conditions of air flow and without any external static pressure.

The motor sheave should be adjusted as required when the

unit is to be operated at other than average air flows and/or

with external static pressures. Adjustment must always be

within the performance range shown on pages 18 and 19 and

the temperature rise range shown on the unit’s rating plate.

To determine the proper blower speed and motor sheave turns

open, the conditions under which the unit is to operate must be

known. If the blower unit is to be used without duct work,

nozzles or filters, the only criteria for determining the motor

sheave turns open and blower speed is the amount of air to be

delivered. The performance tables for blower models are shown

on pages 18 and 19. As an example, a model BD 350 unit,

operating with no external static pressure, that is, no duct work,

nozzles, etc., and is to deliver an air volume of 6481 cfm (cfm =

cubic feet of air per minute) requires that the unit be supplied

with a 5 hp motor, a -207 drive, and the drive sheave must be

set at 2.5 turns open to achieve a blower speed of 960 rpm

(see performance table for units with or without blower

enclosure, page 18). See "Blower Adjustments" on page 10 for

setting of drive pulley turns open.

If a blower unit is to be used with ductwork or nozzles, etc., the

total external static pressure under which the unit is to operate,

and the required air flow must be known before the unit can be

properly adjusted. Any device added externally to the unit, and

which the air must pass through, causes a resistance to air

flow. This resistance is called pressure loss. The total of the

pressure losses must be determined before adjusting the

blower speed.

If Modine filters are used, the expected pressure loss through

the filters is included in the performance data on page 19. If

Modine supplied discharge nozzles are used, the expected

pressure drop of the nozzles can be found footnoted at the

bottom of page 22. If filters, nozzles or ductwork are to be used

with the unit, and they are not supplied by Modine, the design

engineer or installing contractor must determine the pressure

loss for the externally added devices or ductwork to arrive at

the total external static pressure under which the unit is to

operate.

Once the total static pressure and the required air flow are

known, the operating speed of the blower can be determined

and the correct motor sheave adjustments made. As an

example, let's say, a model BD 350 is to be used with a Modine

supplied blower enclosure and Modine supplied filters attached

to someone else's ductwork. The unit is to move 6481 cfm or

air flow against an external static pressure of 0.2" W.C. Also,

0.2" W.C. must be added for the filter pressure drop for a total

of 0.4" W.C. total pressure drop. Entering the performance table

on page 18 for a BD 350, at 6481 cfm and 0.4" W.C. static

pressure, it is seen that the unit will require a 5 hp motor using

a -207 drive, and the motor sheave should be set at .5 turns

open to achieve a blower speed of 1050 rpm. You can see this

example differs from similar conditions in paragraph 2 by the

number of turns open and a higher rpm, which is needed to

overcome the added external static pressure from the filters. 9

INSTALLATION

BAFFLE

12"

MIN.

BAFFLE

TURNING

VANES

12" MIN.

3" MAX.

TURNING

VANES

3" MIN.

12"

MIN.

3" MAX.

TURNING

VANES

12"

BAFFLE

B12"

MIN.

12"

MIN.

TURNING

VANES

Recommended Installations

SIDE VIEW SIDE VIEW TOP VIEW

Dimension “B” Should Never

Be Less than 1/2 of “A”

CBA

FED

Figure 9.1- Typical Duct & Airflow Installation

IMPORTANT

Do not attempt to attach ductwork of any kind to propeller models.

To Install

1. Remove and discard the motor tie down strap and the

shipping block beneath the belt tension adjusting screw

(Not used on all models.)

2. Adjust motor adjusting screw for a belt deflection of

approximately 3/4" with five pounds of force applied midway

between the sheaves (refer to Figure 10.3). Since the belt

tension will decrease dramatically after an initial run-in

period, it is necessary to periodically re-check the tension.

Excessive tension will cause bearing wear and noise.

3. The blower bearings are lubricated for life; however, before

initial unit operation the blower shaft should be lubricated at

the bearings with SAE 20 oil. This will reduce initial friction

and start the plastic lubricant flowing.

4. Make electrical connections according to the wiring

diagram.

5. Check rotation of the blower. Motor should be in clockwise

rotation when facing motor pulley. If rotation is incorrect,

correction should be made by interchanging wiring within

the motor. See wiring diagram on the motor.

6. The actual current draw of the motor should be determined.

Under no condition should the current draw exceed that

shown on the motor rating plate.

7. It is the installers responsibility to adjust the motor sheave

to provide the specified blower performance as listed on

pages 18 & 19 for blower settings different from the factory

set performance. The drive number on the unit may be

identified by referring to the Power Code number on the

serial plate of the unit (see page 31 for model number

nomenclature) and matching that number with those shown

on page 20. From the listing, the drive number can be

determined.

8. Blower sheave and motor sheave should be measured to

assure correct drive is on unit. Refer to page 21 for drive

sizes.

Blower Adjustments

Following electrical connections, check blower rotation to

assure blow-through heating. If necessary interchange wiring to

reverse blower rotation. Start fan motor and check blower

sheave RPM with a hand-held or strobe-type tachometer. RPM

should check out with the speeds listed in Performance Data

shown on pages 18 and 19. A single-speed motor with an

adjustable motor sheave is supplied with these units. If blower

fan speed changes are required, adjust motor sheave as

follows:

NOTE: Do not fire unit until blower adjustment has been

made or unit may cycle on limit (overheat) control.

1. Shut-off power before making blower speed

adjustments. Refer to Determining Blower Speed on page

9 and to Performance Date on pages 18 and 19 to

determine proper blower RPM.

2. Loosen belt and take belt off of motor sheave.

3. Loosen set screw on outer side of adjustable motor sheave

(see Figure 10.2).

4. To reduce the speed of the blower, turn outer side of motor

sheave counterclockwise.

5. To increase the speed of the blower, turn outer side of

motor sheave clockwise.

6. Retighten motor sheave set screw, replace belt and

retighten motor base. Adjust motor adjusting screw such

that there is 3/4” belt deflection when pressed with 5

pounds of force midway between the blower and motor

sheaves (see Figure 10.3). Since the belt tension will

decrease dramatically after an initial run-in period, it is

necessary to periodically re-check the tension to assure

continual proper belt adjustment.

7. Check to make certain motor sheave and blower sheave

are aligned. Re-align if necessary.

8. Re-check blower speed after adjustment.

9. Check motor amps. Do not exceed amps shown on motor

nameplate. Slow blower if necessary.

10. Check air temperature rise across unit. Check temperature

rise against values shown in Performance Tables on

pages18 and19 to assure actual desired air flow is being

achieved.

11. If adjustments are required, recheck motor amps after final

blower speed adjustment.

TOWARD MOTOR

SET SCREW

ADJUSTABLE HALF

OF SHEAVE

3/4" DEFLECTION

WITH 5# FORCE

INSTALLATION

Figure 10.2

Motor Sheave Adjustment

Figure 10.3

Belt Tension Adjustment

Figure 10.1

Blower Model

THREADED ROD MOUNTING

BRACKETS ON BLOWER ASSEMBLY

MOTOR

MOUNTING

BRACKET

BLOWER

SHEAVE

BLOWER

HOUSING

MOTOR

ADJUSTMENT

SCREW

MOTOR SHEAVE

1. Turn off power to the unit at the disconnect switch. Check that

fuses or circuit breakers are in place and sized correctly. Turn all

hand gas valves to the “OFF” position.

2. Remove electrical junction box cover.

3. Check that the supply voltage matches the unit supply voltage

listed on the Model Identification plate. Verify that all wiring is

secure and properly protected. Trace circuits to insure that the

unit has been wired according to the wiring diagram.

4. Check to insure that the venting system is installed correctly and

free from obstructions.

5. Check to see that there are no obstructions to the intake and

discharge of the unit.

6. For blower units, check the belt tension and sheave alignment.

Refer to Blower Adjustments for proper belt tension.

7. Check bearings for proper lubrication (if applicable).

8. Check to make sure that all filters are in place and that they are

installed properly according to direction of air flow (if applicable).

9. Perform a visual inspection of the unit to make sure no damage

has occurred during installation.

10. Check that all horizontal deflector blades are open a minimum

of 30° as measured from vertical.

11. Turn on power to the unit at the disconnect switch. Check to

insure that the voltage between duct furnace electrical box

terminals T1 and G is 24V.

12. Check the thermostat, ignition control, gas valve, and supply fan

blower motor for electrical operation. If these do not function,

recheck the wiring diagram. Check to insure that none of the

Control Options have tripped.

13. Check the blower wheel for proper direction of rotation when

compared to the air flow direction arrow on the blower housing

(if applicable). Blower wheel rotation, not air movement, must be

checked as some air will be delivered through the unit with the

blower wheel running backwards.

14. For blower units, check the blower speed (rpm). Refer to Blower

Adjustments for modification.

15. Check the motor speed (rpm).

16. Check the motor voltage. On three phase systems, check to

make sure all legs are in balance.

17. Check the motor amp draw to make sure it does not exceed the

motor nameplate rating. On three phase systems, check all legs

to insure system is balanced.

18. Recheck the gas supply pressure at the field installed manual

shut-off valve. The minimum inlet pressure should be 6" W.C. on

natural gas and 11" W.C. on propane gas. The maximum inlet

pressure for either gas is 14" W.C. If inlet pressure exceeds 14"

W.C., a gas pressure regulator must be added upstream of the

combination gas valve.

19. Open the field installed manual gas shut-off valve.

20. Open the manual main gas valve on the combination gas valve.

Call for heat with the thermostat and allow the pilot to light for

intermittent pilot ignition. For standing pilot systems manually

light the pilot prior to call for heat. If the pilot does not light,

purge the pilot line. If air purging is required, disconnect the pilot

line at outlet of pilot valve. In no case should line be purged into

heat exchanger. Check the pilot flame length (See Pilot Flame

Adjustment).

21. Once the pilot has been established, check to make sure that

the main gas valve opens. Check the manifold gas pressure

(See Main Gas Adjustment) and flame length (See Air Shutter

Adjustment) while the supply fan blower is operating.

22. Check to insure that gas controls sequence properly (See

Control Operating Sequence). Verify if the unit has any

additional control devices and set according to the

instructions in the Control Options.

23. Once proper operation of the unit has been verified, remove

any jumper wires that were required for testing.

24. Replace the electrical junction box cover.

Pilot Burner Adjustment

The pilot burner is orificed to burn properly with an inlet

pressure of 6-7” W.C. on natural gas and 11-14” W.C. on

propane gas, but final adjustment must be made after

installation. If the pilot flame is too long or large, it is possible

that it may cause soot and/or impinge on the heat exchanger

causing failure. If the pilot flame is shorter than shown, it may

cause poor ignition and result in the controls not opening the

combination gas control. A short flame can be caused by a dirty

pilot orifice. Pilot flame condition should be observed

periodically to assure trouble-free operation.

To Adjust the Pilot Flame

1. Create a call for heat from the thermostat.

2. Remove the cap from the pilot adjustment screw. For

location, see the combination gas control literature

supplied with unit.

3. Adjust the pilot length by turning the screw in or out to

achieve a soft steady flame 3/4” to 1” long and

encompassing 3/8”-1/2” of the tip of the thermocouple or

flame sensing rod (See Figure 12.1).

4. Replace the cap from the pilot adjustment screw.

START-UP PROCEDURE

IMPORTANT

1. To prevent premature heat exchanger failure, observe

heat exchanger tubes. If the bottom of the tubes become

red while blower is in operation, check to be sure the

blower has been set to the proper rpm for the application.

Refer to pages 9 and 10 for Blower Adjustments.

2. Start-up and adjustment procedures should be performed

by a qualified service agency.

START-UP PROCEDURE

Main Burner Adjustment

The gas pressure regulator (integral to the combination gas

control) is adjusted at the factory for average gas conditions.

It is important that gas be supplied to the unit heater in

accordance with the input rating on the serial plate. Actual

input should be checked and necessary adjustments made

after the unit heater is installed. Over-firing, a result of too high

an input, reduces the life of the appliance and increases

maintenance. Under no circumstances should the input exceed

that shown on the serial plate.

Measuring the manifold pressure is done at the outlet pressure

tap of the gas valve. (See Figure 12.2).

To Adjust the Manifold Pressure

1. Move the field installed manual shut-off valve to the “OFF”

position.

2. Remove the 1/8" pipe plug in the pipe tee or gas valve and

attach a water manometer of “U” tube type which is at least

12" high.

3. Move the field installed manual gas shut-off valve to the

“ON” position.

4. Create a high fire call for heat from the thermostat.

5. Determine the correct high fire manifold pressure. For

natural gas 3.5” W.C., for propane gas 10” W.C. Adjust the

main gas pressure regulator spring to achieve the proper

manifold pressure (for location, see the combination gas

control literature supplied with unit).

6. After adjustment, move the field installed manual shut-off

valve to the “OFF” position and replace the 1/8" pipe plug.

7. After the plug is in place, move the field installed manual

shut-off valve to the “ON” position and recheck pipe plugs

for gas leaks with soap solution.

Burner Flame Adjustment

Proper operation provides a soft blue flame with a well-defined

inner core. A lack of primary air will reveal soft yellow-tipped

flames. Excess primary air produces short, well-defined flames

with a tendency to lift off the burner ports. For both natural and

propane gas, the flame may be adjusted by sliding the

manifold. Also for propane gas, the air shutters can be adjusted

to control the burner flame height. The air shutters can be

accessed by lowering the bottom pan of the unit heater.

Natural Gas Flame Control

Control of burner flames on unit heaters utilizing natural gas is

achieved by resetting the manifold position to either increase

or decrease primary combustion air. Prior to flame adjustment,

operate unit heater for about fifteen minutes. The main burner

flame can be viewed after loosening and pushing aside the gas

designation disc on the back of the unit.

To increase primary air, loosen the manifold mounting screws

and move the manifold away from the burner until the yellow-

tipped flames disappear (see figure 13.1). To decrease primary

air, move manifold closer to the burner until flames no longer lift

from burner ports, but being careful not to cause yellow tipping.

Retighten manifold mounting screws after adjustment.

Propane Gas Flame Control

An optimum flame will show a slight yellow tip. Prior to flame

adjustment, operate furnace for at least fifteen minutes. Loosen

air shutter set screws and move the air shutters away from the

manifold to reduce the primary air until the yellow flame tips

appear (see figure 13.2). Then increase the primary air until

yellow tips diminish and a clean blue flame with a well defined

inner cone appears.

It may also be necessary to adjust the manifold position in

addition to adjusting air shutters to obtain proper flame. Follow

the instructions under "Natural Gas Flame Control" for adjusting

the manifold.

3/4" to 1"

Figure 12.1

Correct Pilot Flame

Figure 12.2

Typical Combination Gas Control

GAS CONTROL KNOB

INLET

PRESSURE TAP

PRESSURE REGULATOR

ADJUSTMENT SCREW

(UNDER CAP SCREW)

OUTLET

PRESSURE

TA P

OUTLET

PILOT TUBING

CONNECTION

PILOT ADJUSTMENT

SCREW

RESET BUTTON

INLET

Control Operating Sequence

Unit heaters are supplied with standing pilot control systems

as standard or intermittent pilot systems with continuous retry

as an option. On standing pilot and mechanical modulation

systems the main burner is turned off 100% when the

thermostat is satisfied, but the pilot remains lit. For intermittent

pilot systems, except mechanical modulation both the main

burner and pilot burner are turned off 100% when the

thermostat is satisfied. Standing pilot systems, for both natural

and propane gas, have a manually lit pilot which stays lit until

the gas valve is manually turned to the off position. On a call

for heat, the gas valve opens, sending gas to the burner

allowing the unit to fire. Intermittent pilot systems, for both

natural and propane gas, the ignition controller is 100% shut-off

with continuous retry. On a call for heat, the system will attempt

to light the pilot for 70 seconds. If the pilot is not sensed for any

reason, the ignition control will wait for approximately six

minutes with the combination gas control closed and no spark.

After six minutes, the cycle will begin again. After three cycles,

some ignition controllers lockout for approximately one hour

before the cycle begins again. This will continue indefinitely until

the pilot flame is sensed or power is interrupted to the system.

Refer to table 14.1 for control code descriptions.

NOTE: Gas Control Options could change the listed

sequence of operation based on their function.

The descriptions given are for the basic unit heater.

Single-Stage Gas Controls (standing pilot)

Utilizes a single-stage combination gas control with a standing

pilot operator and a single-stage low voltage thermostat.

1. Pilot is lit continuously.

2. The thermostat calls for heat.

3. The main gas valve is opened and the main burner is lit to

100% full fire.

4. The air mover starts after 30 to 90 seconds.

5. The unit continues to operate until the thermostat is

satisfied, at which time the main valve closes 100%.

6. The air mover stops after 30 to 90 seconds.

Single-Stage Gas Controls (intermittent pilot)

Utilizes a single-stage combination gas, an ignition control, and

a single-stage low voltage thermostat.

1. The thermostat calls for heat.

2. The pilot valve opens and the spark ignitor sparks in an

attempt to light the pilot.

3. Once the pilot is lit, the flame sensor proves the pilot and

stops the spark ignitor from sparking.

4. The main gas valve is opened and the main burner is lit to

100% full fire.

5. The air mover starts after 30 to 90 seconds.

6. The unit continues to operate until the thermostat is satisfied,

at which time both the main and pilot valves close

100%. 13

Table 13.1

Manifold Pressure & Gas Consumption ➀

Natural Propane

BTU/Cu. Ft. 1050 2500 No. of

Model Specific Gravity 0.60 1.53 Orifices

Manifold Pressure In. W.C. 3.5 10.0

CFH 28.6 12.0

PD 30 Gal/Hr. Propane – .33 1

Orifice Drill Size 38 52

CFH 47.6 20.0

Gal/Hr. Propane – .55 1

Orifice Drill Size 30 45

CFH 71.4 30.0

Gal/Hr. Propane – .82 1

Orifice Drill Size 21 39

CFH 95.2 40.0

Gal/Hr. Propane – 1.15 2

Orifice Drill Size 30 45

CFH 119.0 50.0

Gal/Hr. Propane – 1.43 2

CFH 138.1 58.0

Gal/Hr. Propane – 1.64 2

Orifice Drill Size 21 39

CFH 166.7 70.0

Gal/Hr. Propane – 1.86 3

Orifice Drill Size 28 43

CFH 190.5 80.0

Gal/Hr. Propane – 2.19 3

Orifice Drill Size 25 42

CFH 238.1 100.0

Gal/Hr. Propane – 2.74 3

CFH 285.7 120.0

Gal/Hr. Propane – 3.29 4

Orifice Drill Size 21 39

CFH 333.3 140.0

Gal/Hr. Propane – 3.84 5

Orifice Drill Size 23 41

CFH 381.0 160.0

PD 400 Gal/Hr. Propane – 4.38 6

➀Above gases based on average standards. Units can be

furnished for gases of different values and specific gravities.

(Gal./Hr. based on 60°F. 30" Hg., 91,500 BTU/Gal.) In Canada,

refer to rating plate on side of unit for orifices at high altitude.

START-UP PROCEDURE

Figure 13.1

Manifold Adjustment, Natural Gas

MANIFOLD

MIXER

TUBES

BURNER

RETAINING PIN

MAIN

BURNER

ORIFICES

MANIFOLD MOUNTING

SCREW AND PIN

Figure 13.2 - Air Shutter Adjustment, Propane Gas

MANIFOLD

MIXER

TUBES

MAIN

BURNER

ORIFICES

AIR

SHUTTER

PD 50

BD 50

PD 75

BD 75

PD 100

BD 100

PD 125

BD 125

PD 150

BD 150

PD 175

BD 175

PD 200

BD 200

PD 250

BD 250

PD 300

BD 300

PD 350

BD 350

Table 14.1

Propeller and Blower Unit Heaters – PD and BD Models

Single-Stage, Standing Pilot, 100% Shut-Off – Utilizes a single-stage combination gas control and

thermocouple. Pilot needs to be manually lit initially and stays lit.

Single-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a single-stage

combination gas control and an ignition control (continuous retry). Pilot is automatically lit on call for heat.

Two-Stage, Standing Pilot, 100% Shut-Off – Utilizes a two-stage gas control (which fires at 50% or 100% of

full rated input) and thermocouple. Pilot needs to be manually lit initially and stays lit.

Two-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a two-stage

combination gas control (which fires at 50% or 100% of full rated input) and an ignition control (continuous

retry). Pilot is automatically lit only on call for heat.

Mechanical Modulation with Automatic Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a

modulating combination gas control and an ignition control (continuous retry). Pilot is automatically lit whenever

there is power to the unit. Modulation range is between 50% and 100% fire; gas control shuts off below 50%

fire. Available on blower models only.

13 ➀➀

14 ➀➀

32 ➀➀

33 ➀➀

93 ➀➀

94 ➀➀

115V

200/230V

460V

575V

115V

200/230V

460V

575V

115V

200/230V

460V

575V

115V

200/230V

460V

575V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

25V

natural

propane

natural

propane

natural

propane

natural

propane

natural

propane

Control System Description Control

Code No.

Service

Voltage

Thermostat

Voltage

Type of

Gas

Two-Stage Gas Controls (standing pilot)

Utilizes a two-stage combination gas control with a standing pilot

operator and a two-stage low voltage thermostat. The unit fires at

50% fire on low stage and 100% fire on high stage.

1. Pilot is lit continuously.

2. Thermostat calls for heat.

3. The main gas valve is opened and the main burner is lit to

50% fire.

4. The air mover starts after 30 to 90 seconds.

5. If the temperature at the thermostat continues to fall, the

thermostat will call for high stage heat.

6. The main gas valve is opened completely and the main burner

is lit to 100% full fire.

7. The unit continues to operate until the high stage of the

thermostat is satisfied, at which time the main valve closes to

50% fire.

8. The unit continues to operate until the low stage thermostat is

satisfied, at which time the main valve closes 100%.

9. The air mover stops after 30 to 90 seconds.

Two-Stage Gas Controls (intermittent pilot)

Utilizes a two-stage combination gas control, an ignition control,

and a two-stage low voltage thermostat. The unit fires at 50% fire

on low stage and 100% fire on high stage.

1. The thermostat calls for low stage heat.

2. The pilot valve opens and the spark ignitor sparks in an

attempt to light the pilot.

3. Once the pilot is lit, the flame sensor proves the pilot and

stops the spark ignitor from sparking.

4. The main gas valve is opened and the main burner is lit to

50% fire.

5. The air mover starts after 30 to 90 seconds.

6. If the temperature at the thermostat continues to fall, the

thermostat will call for high stage heat.

7. The main gas valve is opened completely and the main burner

is lit to 100% full fire.

8. The unit continues to operate until the high stage of the

thermostat is satisfied, at which time the main valve closes to

50% fire.

9. The unit continues to operate until the low stage thermostat is

satisfied, at which time both the main and pilot valves close 100%.

10. The air mover stops after 30 to 90 seconds.

Mechanical Modulating Gas Controls

Utilizes a mechanical modulating gas control and an ignition

control. The mechanical modulating gas control is designed for use

in constant blower applications. The discharge air temperature is

maintained by setting the control dial of the modulating gas valve

in one of ten positions. A hydrostatic sensing bulb located in the

discharge air stream controls the gas flow between 50% through

100% full fire. When the discharge air hydrostatic sensing bulb is

satisfied, the modulating valve closes completely, but the pilot

remains lit. This control cannot be used with a room override

thermostat.

1. Power is supplied to the unit through either an exhaust fan

interlock contact or a start/stop switch.

2. The pilot valve opens and the spark ignitor sparks in an

attempt to light the pilot. The blower starts at this time.

3. Once the pilot is lit, the flame sensor proves the pilot and

stops the spark ignitor from sparking.

4. The hydrostatic sensing bulb, integral to the mechanical

modulating gas valve, calls for heat. The main gas valve is

opened and the main burner is lit. The burner modulates

between 50% through 100% fire based on the call for heat.

5. The unit continues to operate until the hydrostatic sensing

bulb is satisfied, at which time the main valve closes 100%,

but the pilot remains lit.

6. The unit blower (and pilot) continues to operate until either an

exhaust fan interlock contact or a start/stop switch is opened.

Dial Number

Lo12345 678Hi

Discharge

Air Temp. 58 62 65 69 72 76 79 83 86 90

(°F)

START-UP PROCEDURE

➀Factory wired 460/575 available on blower models. Field installed step down transformer may be used for 460/575 propeller applications.

➀

➁➂➃

➄

➅

➆

➇

➈

All units include the standard (STD) features. The unit must be

reviewed to determine the optional (OPT) features that may have

been supplied with the unit.

(1) Gas Valve

a) Single Stage Gas Valve - (STD)

The main gas valve is factory installed on the unit heater gas train.

The main gas valve provides the pilot, regulator, main gas, and

manual shutoff functions. For additional information, see the

supplier literature included with the unit.

b) Two Stage Gas Valve - (OPT)

The two-stage gas valve is factory installed on the unit heater gas train.

The two stage gas valve provides the pilot, regulator, main gas (100%

and 50% fire), and manual shutoff functions. For additional information,

see the supplier literature included with the unit.

c) Mechanical Modulating - (OPT)

Mechanical modulation utilizes a main gas valve as well as a

mechanical modulating gas valve (not shown). The mechanical

modulating valve includes a hydrostatic sensing bulb that is

temporarily affixed to the side of gas train to be field installed in

ductwork. The discharge air temperature is field set by the control

dial on the modulating gas valve. Refer to Control Operating

Sequence - Mechanical Modulating Gas Controls for set point

temperatures.

Figure 15.1

Mechanical Modulation Sensing Bulb

(2) Ignition controller - (OPT)

The ignition controller is factory installed on the back of the unit

heater with the spark igniter and sensor located on the burner.

For both natural and propane gas units, the ignition controller is

100% shut-off with continuous retry. On a call for heat, the system

will attempt to light the pilot for 70 seconds. If the pilot is not

sensed for any reason, the ignition control will wait for

approximately six minutes with the combination gas control closed

and no spark. After six minutes, the cycle will begin

again. After three cycles, some ignition controllers lockout for

approximately one hour before the cycle begins again. This will

continue indefinitely until the pilot flame is sensed or power is

interrupted to the system.

(3) Time Delay Relay - (STD on all but Mech. Mod.)

The time delay relay is factory installed in electrical junction box.

The time delay relay allows the gas controls to operate for

approximately 30 to 90 seconds before the blower starts. This

allows the heat exchanger a warm up period so that the initial

delivered air is not cool. The time delay relay also keeps the motor

running for approximately 30 - 90 seconds after the call for heat

has been satisfied to remove the residual heat from the heat

exchanger. For single-phase units below 2 Hp, the time delay relay

controls the motor directly. For single-phase units 2 Hp and greater

and all three phase units, the time delay relay controls the motor

starter.

Note: Mechanical modulation units are used on make-up air only

and do not require time delay relays. Therefore, mechanical

modulation units are not supplied with time delay relays.

(4) Low Voltage Terminal Board - (STD)

The low voltage terminal board is located in electrical junction box.

The terminal board is labeled to match the electrical wiring

diagram provided with the unit. All low voltage field wiring

connections should be made to the exposed side of the terminal

board (exterior of electrical junction box) to prevent miswiring by

modifying the factory wiring which is inside the electrical junction

box.

Gas Control Knob

Hydrostatic Sensing Bulb

OFF

Control Dial

Hydrostatic Sensing Bulb

Gas Control Knob

Control Dial

Figure 15.1

Factory Mounted Option Location

OPTIONS

(5) Control Step Down Transformer - (STD)

The control step down transformer is located in the electrical

junction box. The transformer is used to step down the supply

power (115V, 208V, 230V, 460V, 575V) to 24V. This transformer is

used to control the gas controls, fan delay relay, field supplied

motor starter, etc. All unit heaters are supplied with a 40VA control

step down transformer. To determine the control transformer

supplied as well as any accessory/ field supplied transformers

required reference the supply voltage listed on the serial plate and

reference tables 16.1 and 16.2.

(6) High Limit Switch - (STD)

The automatic reset high limit switch is factory installed on the left

side (air blowing you in the face) of the unit heater. If the limit

temperature is exceeded, the gas controls are de-energized until

the switch is cooled.

(7) Blocked Vent Safety Switch - (STD)

A manual reset blocked vent safety switch (BVSS) is supplied on

all gravity vented unit heaters and is designed to prevent operation

of the main burner in the event there is spillage of flue products

into the space. This spillage may occur due to a restricted vent,

inadequate vent draw, uninsulated vent pipe in cold ambient or

long vent runs, excessive vent diameter, restrictive vent terminal,

negative pressure within space, etc. After the cause of the spillage

has been corrected, depressing the button of the BVSS found on

top of the unit may reset the BVSS. See trouble shooting section

for more information.

(8) Vent Pipe Connection - (STD)

All gravity vented unit heaters are supplied with an oval vent pipe

connection. This connection is sized to accept a piece of round

pipe that has been "flattened" to fit on the connection. Special

vent transitions are not required. If it is desired to use a rigid pipe

(i.e. 90° elbow) install a short transition piece to allow for the

change from oval to round.

(9) Blower Motor - (OPT)

The blower motor is factory installed on the blower housing. The

blower motor can be provided in a variety of supply voltages and

motor horsepowers. Refer to the model nomenclature to determine

the motor provided. The blower motor is supplied with an

adjustable sheave that can be used to increase/decrease the

blower RPM. For instructions on changing the blower RPM, refer to

Blower Adjustments.

Unit Power

((AAssffoouunnddoonnSSeerriiaallPPllaattee))

For Gravity Vent

Voltage Phase Voltage Phase

115 1 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 none none

200-208 1 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 208V to 115V 208V to 115V

200-208 1 200-208 1 12,26,31,60,64,82,84,86,88,90 200-208 to 24 none none

200-208 3 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 208V to 115V ➀208V to 115V ➀

230 1 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 230V to 115V ➀230V to 115V ➀

230 1 230 1 12,26,31,60,64,82,84,86,88,90 230 to 24 none none

230 3 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 230V to 115V ➀230V to 115V ➀

460 3 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 460 to 115V 460 to 115V

575 3 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 575 to 115V 575 to 115V

Table 16.1

Electrical Details Propeller Units

➀A transformer may not be required. 115V/1φpower may be obtained from the following electrical distribution systems: 230/1φ3-wire, 230/3φ

4-wire, 208/3φ4-wire and 208/1φ 3-wire (from 208V wye connected transformer). Please consult the job site electrician to determine applicability.

➁Unit power code must match building supply voltage, control voltage must match unit power.

➂For CSA Canada certification, step down transformer may be required to be factory installed (Blower Models Only).

Power

Building Supply

Voltage Control Code Selected

Factory

Installed

Transformer

Additional Field Installed Transformers

Table 16.2

Electrical Details Blower Units

Unit Power

((AAssffoouunnddoonnSSeerriiaallPPllaattee))

For Gravity Vent

Voltage Phase Voltage Phase

115 1 115 1 11,25,30,59,63,81,83,85,87,89 115 to 24 none none

200-208 1 200-208 1 12,26,31,60,64,82,84,86,88,90 200-208 to 24 none none

200-208 3 200-208 3 12,26,31,60,64,82,84,86,88,90 200-208 to 24 none none

230 1 230 1 12,26,31,60,64,82,84,86,88,90 230 to 24 none none

230 3 230 3 12,26,31,60,64,82,84,86,88,90 230 to 24 none none

460 ➁3 230 ➁3 26,60,64,84,88,90 230 to 24 460 to 230V ➂460 to 230V ➂

460 3 460 3 3,32,9,93 460 to 24 none 460 to 230V

575 ➁3 230 ➁3 26,60,64,84,88,90 230 to 24 575 to 230V ➂575 to 230V ➂

575 3 575 3 14,33,92,94 575 to 24 none 575 to 230V

Power

Building Supply

Voltage Control Code Selected

Factory

Installed

Transformer

Additional Field Installed Transformers

For Unit w/ Power

Exhaust

For Unit w/ Power

Exhaust

GENERAL PERFORMANCE DATA

Table 17.1 - Performance — Propeller Models ➀ ➁

Table 17.2 - Motor Data and Total Unit Power Requirements — Propeller Models ➀

Standard Model Number

PD 30 PD 50 PD 75 PD 100 PD 125 PD 150 PD 175 PD 200 PD 250 PD 300 PD 350 PD 400

Btu/Hr. Input 30,000 50,000 75,000 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000

Btu/Hr. Output 24,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 200,000 240,000 280,000 320,000

Entering Airflow (CFM) 440 740 1100 1460 1850 2180 2550 2870 3700 4460 4870 5440

Outlet Velocity 515 610 736 860 870 931 959 819 1053 1123 1068 1016

Air Temp. Rise (°F) 51 50 51 51 50 51 51 52 50 50 53 54

Max. Mounting Hgt.

(Ft) ➂7 9 12 14 14 16 17 15 19 21 20 19

Heat Throw (Ft) ➂

(Max. Mtg. Hgt.) 25 33 41 49 51 55 59 51 67 74 70 69

Motor Type SP SP PSC PSC PSC PSC PSC PSC PSC PSC PSC PSC

115/60/1 (PC01) 1/40 1/40 1/12 1/12 1/8 1/8 1/6 1/6 1/3 1/2 3/4 3/4

230/60/1 (PC02) 1/40 1/40 1/8 1/8 1/8 1/8 1/6 1/6 1/3 1/2 3/4 3/4

200-208/60/1 (PC03)

1/40 1/40 1/8 1/8 1/8 1/8 1/6 1/6 1/3 1/2 3/4 3/4

Unit Voltage 115/60/1 115/60/1 With Use of Transformer 208/60/1 230/60/1

Supply Voltage 115/60/1 208V 230V 460V 575V 208/60/1 230/60/1

Mtr. Mtr. Total Max KVA Total KVA Total KVA Total KVA Total Mtr. Mtr. Total Max Mtr. Mtr. Total Max

Amps Rpm Amps Watts Req. Amps Req. Amps Req. Amps Req. Amps Amps Rpm Amps Watts Amps. RPM Amps Watts

1/40 1.0 1550 1.3 160 0.50 2.4 0.25 1.09 .025 0.54 0.25 0.43 0.4 1550 0.6 125 0.4 1550 0.6 140

1/12 1.6 1625 1.9 230 0.50 2.4 0.25 1.09 .025 0.54 0.25 0.43 - - - - - - - -

1/8 2.3 1625 2.6 310 0.50 2.4 0.50 2.17 0.50 1.09 0.50 0.87 1.0 1625 1.2 250 1.0 1625 1.2 280

1/6 2.7 1075 3.0 370 0.50 2.4 0.50 2.17 0.50 1.09 0.50 0.87 1.5 1075 1.7 350 1.5 1075 1.7 390

1/3 5.4 1075 5.7 680 1.00 4.81 0.75 3.26 0.75 1.63 0.75 1.30 - - - - 2.5 1075 2.7 620

1/2 7.5 1075 7.8 940 1.00 4.81 1.00 4.35 1.00 2.17 1.00 1.74 - - - - 3.5 1075 3.7 850

Table 17.3 - Performance — Blower Models ➀ ➁

Standard Model Number

BD 50 BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400

Btu/Hr. Input 50,000 75,000 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000

Btu/Hr. Output 40,000 60,000 80,000 100,000 120,000 140,000 160,000 200,000 240,000 280,000 320,000

Entering Airflow (CFM ) ➂673 1010 1347 1684 2020 2357 2694 3367 4040 4714 5387

Outlet Velocity ➂560 681 799 799 869 892 773 966 1026 1037 1008

CFM Range 529-926 794-1389 1058-1852 1323-2315 1587-2778 1852-3241 2116-3704 2646-4630 3175-5556 3704-6481 4233-6584

Air Temp. Rise (°F) 40-70 40-70 40-70 40-70 40-70 40-70 40-70 40-70 40-70 40-70 40-70

Max. Mounting Hgt.

(Ft) ➂810121214151316181919

Heat Throw Ft. ➂

(Max. Mtg. Hgt.) 29 36 44 44 49 52 47 58 64 67 68

➀All motors used are produced, rated and tested by reputable manufacturers in accordance with NEMA standards and carry the standard warranty of both the motor manufacturer and Modine.

All motors are totally enclosed and all single phase motors have built-in thermal overload protection.

➁Ratings shown are for elevations up to 2,000 ft. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (In Canada see rating plate.)

Reduction of ratings requires use of a high altitude kit.

➂Data taken at 55°F air temperature rise. At 65°F ambient and unit fired at full-rated input. Mounting height as measured from bottom of unit, and without deflector hoods.

Voltage 115/60/1 230/60/1 208/60/3 230/60/3 460/60/3 575/60/3

Motor Motor Total Total Motor Total Total Motor Total Total Motor Total Total Motor Total Total Motor Total Total

HP Rpm Amps Amps Watts Amps Amps Watts Amps Amps Watts Amps Amps Watts Amps Amps Watts Amps Amps Watts

1/4 1725 3.7 4.0 466 2.7 2.9 661 1.3 1.5 310 1.2 1.4 316 0.7 0.7 339 0.5 0.5 316

1/3 1725 5.0 5.3 615 2.5 2.7 615 1.2 1.4 290 1.2 1.4 316 0.6 0.7 316 0.8 0.9 500

1/2 1725 8.0 8.3 960 4.0 4.2 960 2.2 2.4 498 2.1 2.3 523 1.1 1.2 546 0.9 1.0 558

3/4 1725 11.0 11.3 1305 5.4 5.6 1282 2.8 3.0 622 2.7 2.9 661 1.4 1.5 684 1.1 1.2 673

11725 13.4 13.7 1581 6.7 6.9 1581 3.6 3.8 789 3.5 3.7 845 1.8 1.9 868 1.5 1.5 874

1-1/2 1725 15.2 15.5 1788 7.6 7.8 1788 4.8 5.0 1038 4.8 5.0 1144 2.4 2.5 1144 1.9 2.0 1133

21725 --- --- --- --- --- --- 6.8 7.0 1454 6.0 6.2 1420 3.0 3.1 1420 2.3 2.4 1363

31725 --- --- --- --- --- --- 9.9 10.1 2099 8.2 8.4 1926 4.1 4.2 1926 3.4 3.5 1995

51725 --- --- --- --- --- --- 15.2 15.4 3202 13.0 13.2 3030 6.5 6.6 3030 5.3 5.4 3088

Table 17.4 - Motor Data and Total Unit Power Requirements – Blower Models ➀

GENERAL PERFORMANCE DATA

Blower Models

0.0 Static Air Pressure 0.1 Static Air Pressure 0.2 Static Air Pressure 0.3 Static Air Pressure

Temp Sheave Sheave Sheave Sheave

Model Rise Airflow RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns

No. (°F) (cfm) No. Open No. Open No. Open No. Open

100

125

150

175

200

250

300

350

400

40 926 720 1/4 -183 2 800 1/3 -1 5 875 1/2 -61 4.5 945 1/2 -61 3.5

45 823 640 1/4 -183 3.5 730 1/4 -183 2 810 1/3 -1 5 885 1/3 -1 4

50 741 575 1/4 -182 1 675 1/4 -183 3 760 1/4 -183 1.5 845 1/3 -1 4.5

55 673 525 1/4 -182 2.5 630 1/4 -182 0 725 1/4 -183 2 810 1/4 -183 0.5

60 617 480 1/4 -182 3.5 595 1/4 -182 0.5 695 1/4 -183 2.5 785 1/4 -183 1

65 570 445 1/4 -182 4.5 565 1/4 -182 1.5 670 1/4 -183 3 760 1/4 -183 1.5

70 529 410 1/4 -182 5 545 1/4 -182 2 650 1/4 -183 3 745 1/4 -183 1.5

40 1389 585 1/2 -186 2.5 670 1/2 -186 1.0 745 3/4 -187 3.5 820 3/4 -187 2.5

45 1235 520 1/3 -185 4 615 1/2 -186 2.0 700 1/2 -186 0.5 775 1/2 -187 3.5

50 1111 470 1/4 -184 1 575 1/3 -185 3.0 665 1/3 -185 1.0 745 1/2 -187 3.5

55 1010 425 1/4 -184 2 540 1/4 -185 3.5 635 1/3 -185 1.5 725 1/2 -186 0.0

60 926 390 1/4 -184 3 510 1/4 -185 4.0 615 1/4 -185 2.0 705 1/3 -185 0.0

65 855 360 1/4 -184 4 490 1/4 -184 0.5 595 1/4 -185 2.5 695 1/3 -185 0.5

70 794 335 1/4 -184 5 470 1/4 -184 1.0 585 1/4 -185 2.5 680 1/4 -185 0.5

40 1852 795 1/2 -92 0.5 860 3/4 -91 4.5 925 3/4 -91 4.0 985 3/4 -91 3.0

45 1646 710 1/3 -90 2.0 780 1/2 -92 1.0 850 1/2 -91 4.5 915 3/4 -91 4.0

50 1481 640 1/4 -90 3.5 720 1/3 -90 2.0 790 1/2 -92 0.5 860 1/2 -91 4.5

55 1347 580 1/4 -200 1.0 670 1/4 -90 3.0 750 1/3 -90 1.5 820 1/2 -92 0.5

60 1235 530 1/4 -200 2.0 625 1/4 -200 0.0 710 1/4 -90 2.0 790 1/3 -90 1.0

65 1140 490 1/4 -200 3.0 595 1/4 -200 1.0 680 1/4 -90 2.5 765 1/3 -90 1.5

70 1058 455 1/4 -200 4.0 565 1/4 -200 1.5 660 1/4 -90 3.0 740 1/4 -90 1.5

40 2315 840 3/4 -199 5.0 890 1 -190 4.0 940 1 -190 3.5 990 1 -190 3.0

45 2058 745 1/2 -211 3.5 805 3/4 -199 5.0 860 3/4 -199 4.5 915 3/4 -199 4.0

50 1852 670 1/2 -211 5.0 735 1/2 -211 4.0 795 1/2 -211 3.0 855 3/4 -199 4.5

55 1684 610 1/3 -188 2.0 680 1/3 -188 0.5 745 1/2 -211 3.5 810 1/2 -211 3.0

60 1543 560 1/4 -188 3.0 635 1/3 -188 1.5 705 1/3 -188 0.0 770 1/2 -211 3.5

65 1425 520 1/4 -188 4.0 600 1/4 -188 2.5 675 1/3 -188 1.0 740 1/3 -202 4.0

70 1323 480 1/4 -188 5.0 570 1/4 -188 3.0 645 1/4 -188 1.5 715 1/3 -188 0.0

40 2778 515 1/2 -96 4.0 565 3/4 -38 4.5 615 3/4 -38 4.0 665 3/4 -38 3.0

45 2469 455 1/3 -191 0.0 515 1/2 -96 4.0 570 1/2 -96 3.0 620 3/4 -38 3.5

50 2222 410 1/4 -191 1.5 475 1/3 -95 5.0 535 1/2 -96 3.5 590 1/2 -96 2.5

55 2020 375 1/4 -191 2.5 445 1/4 -191 0.5 505 1/3 -95 4.0 565 1/2 -96 3.0

60 1852 345 1/4 -191 3.5 420 1/4 -191 1.0 485 1/3 -95 4.5 545 1/2 -96 3.5

65 1709 315 1/4 -191 4.5 400 1/4 -191 2.0 470 1/3 -95 5.0 530 1/3 -95 4.0

70 1587 295 1/4 -191 5.0 380 1/4 -191 2.5 455 1/4 -191 0.0 520 1/3 -95 4.0

40 3241 805 1-1/2 -193 3.5 840 1-1/2 -193 2.5 875 1-1/2 -193 2.0 910 1-1/2 -193 1.0

45 2881 715 1 -192 4.0 755 1 -192 3.5 795 1 -192 3.0 830 1-1/2 -193 3.0

50 2593 645 3/4 -192 5.0 690 3/4 -192 4.5 730 3/4 -192 4.0 770 1 -192 3.5

55 2357 585 1/2 -96 2.5 635 1/2 -96 1.5 680 3/4 -96 4.5 720 3/4 -192 4.0

60 2160 540 1/3 -95 3.5 590 1/2 -96 2.5 640 1/2 -96 1.5 685 3/4 -192 4.5

65 1994 495 1/3 -95 4.5 550 1/3 -95 3.5 605 1/2 -96 2.5 655 1/2 -96 1.5

70 1852 460 1/3 -95 5.0 520 1/3 -95 4.0 575 1/3 -95 3.0 630 1/2 -96 2.0

40 3704 420 3/4 -16 5.0 465 3/4 -16 4.0 505 1 -16 3.0 540 1 -16 2.0

45 3292 375 1/2 -101 5.0 420 1/2 -101 3.5 465 3/4 -16 3.5 510 3/4 -16 2.5

50 2963 335 1/3 -212 1.0 390 1/2 -101 4.5 440 1/2 -101 3.0 485 3/4 -16 3.5

55 2694 305 1/4 -212 2.0 365 1/3 -102 5.0 415 1/2 -101 3.5 465 1/2 -101 2.5

60 2469 280 1/4 -212 3.0 345 1/4 -212 0.5 400 1/3 -102 4.0 450 1/2 -101 3.0

65 2279 260 1/4 -212 4.0 325 1/4 -212 1.5 385 1/3 -102 4.5 440 1/2 -101 3.0

70 2116 240 1/4 -212 5.0 310 1/4 -212 2.0 375 1/3 -102 5.0 430 1/3 -102 3.5

40 4630 605 1-1/2 -105 4.5 635 1-1/2 -105 3.5 665 1-1/2 -105 3.0 690 2 -108 4.0

45 4115 535 1 -205 3.5 570 1 -205 3.0 605 1-1/2 -105 4.5 635 1-1/2 -105 3.5

50 3704 485 3/4 -205 4.5 520 3/4 -205 4.0 555 1 -205 3.0 590 1 -205 2.5

55 3367 440 1/2 -204 2.0 480 3/4 -205 5.0 520 3/4 -205 4.0 555 3/4 -205 3.0

60 3086 405 1/2 -204 3.0 450 1/2 -204 1.5 490 3/4 -205 4.5 530 3/4 -205 4.0

65 2849 370 1/3 -203 4.0 420 1/2 -204 2.5 465 1/2 -204 1.0 510 3/4 -205 4.0

70 2646 345 1/3 -203 4.5 395 1/3 -203 3.0 445 1/2 -204 1.5 490 1/2 -204 0.5

40 5556 825 3 -111 3.0 850 3 -111 2.5 875 3 -111 2.0 900 3 -111 1.0

45 4938 735 2 -108 3.0 760 2 -108 2.0 790 2 -108 1.5 815 3 -111 3.0

50 4444 660 1-1/2 -106 5.0 690 1-1/2 -106 4.0 720 1-1/2 -106 3.0 750 2 -108 2.5

55 4040 600 1 -205 2.5 635 1-1/2 -106 5.0 665 1-1/2 -106 4.5 700 1-1/2 -106 4.0

60 3704 550 3/4 -205 3.5 590 1 -205 2.5 625 1 -205 2.0 655 1-1/2 -106 5.0

65 3419 510 3/4 -205 4.0 550 3/4 -205 3.5 585 3/4 -205 2.5 620 1 -205 2.0

70 3175 470 3/4 -205 5.0 515 3/4 -205 4.0 555 3/4 -205 3.5 595 3/4 -205 2.5

40 6481 960 5 -207 2.5 980 5 -207 2.0 1005 5 -207 1.5 1030 5 -207 1.0

45 5761 850 3 -111 2.5 880 3 -111 1.5 905 3 -111 1.0 930 5 -111 3.0

50 5185 765 2 -210 4.5 795 3 -111 3.5 825 3 -111 3.0 850 3 -111 2.5

55 4714 695 1-1/2 -105 2.0 730 2 -210 5.0 760 2 -210 4.5 790 2 -210 3.5

60 4321 640 1-1/2 -105 3.5 675 1-1/2 -105 2.5 710 1-1/2 -105 1.5 740 1-1/2 -105 0.5

65 3989 590 1 -107 4.5 630 1 -107 3.5 665 1-1/2 -105 3.0 695 1-1/2 -105 2.0

70 3704 550 1 -107 5.0 590 1 -107 4.5 625 1 -107 3.5 660 1 -107 3.0

40--- --------------

45 6584 885 5 -207 4.0 915 5 -207 3.5 940 5 -207 3.0 965 5 -207 2.5

50 5926 800 3 -111 3.5 825 3 -111 3.0 855 3 -111 2.0 880 5 -207 4.0

55 5387 725 2 -210 5.0 760 3 -111 4.5 790 3 -111 4.0 815 3 -111 3.0

60 4938 665 1-1/2 -105 2.5 700 2 -210 6.0 735 2 -210 5.0 765 2 -210 4.5

65 4558 615 1-1/2 -105 4.0 650 1-1/2 -105 3.0 685 1-1/2 -105 2.0 720 2 -210 5.0

70 4233 570 1-1/2 -105 4.5 610 1-1/2 -105 4.5 650 1-1/2 -105 3.5 680 1-1/2 -105 2.5

1010 1/2 -61 3

955 1/2 -61 3.5

915 1/3 -1 4

885 1/3 -1 4.5

860 1/3 -1 4.5

840 1/4 -183 0

825 1/4 -183 0

890 3/4 -187 1.5

850 3/4 -187 2.0

825 1/2 -187 2.5

805 1/2 -187 3.0

790 1/2 -187 3.0

775 1/2 -187 3.5

770 1/2 -187 3.5

1040 1 -91 2.5

975 3/4 -91 3.0

925 1/2 -91 4.0

890 1/2 -91 4.0

860 1/2 -91 4.5

835 1/3 -90 0.0

820 1/3 -90 0.5

1035 1-1/2 -201 4.0

965 1 -190 3.5

910 3/4 -199 4.0

865 1/2 -211 2.0

830 1/2 -211 2.5

805 1/2 -211 3.0

785 1/3 -202 3.0

705 1 -38 2.0

670 3/4 -38 3.0

640 3/4 -38 3.5

615 1/2 -96 2.0

600 1/2 -96 2.5

585 1/2 -96 2.5

575 1/3 -95 3.0

940 1-1/2 -193 0.0

865 1-1/2 -193 2.0

810 1 -192 3.0

765 3/4 -192 3.5

730 3/4 -192 4.0

700 1/2 -96 0.5

680 1/2 -96 1.0

3580 1 -16 1.0

550 1 -16 2.0

525 3/4 -16 2.5

510 3/4 -16 2.5

500 1/2 -101 1.5

490 1/2 -101 2.0

485 1/2 -101 2.0

720 2 -108 3.0

665 1-1/2 -105 2.5

625 1-1/2 -105 4.0

595 1 -205 2.5

570 3/4 -205 3.0

550 3/4 -205 3.5

535 3/4 -205 3.5

----

840 3 -111 2.5

780 2 -108 1.5

730 1-1/2 -106 3.0

690 1-1/2 -106 4.0

655 1 -205 1.0

630 1 -205 2.0

1050 5 -207 0.5

955 5 -111 2.5

880 3 -111 1.5

820 2 -210 3.0

770 2 -210 4.0

730 1-1/2 -105 1.0

695 1-1/2 -105 2.0

----

985 5 -207 2.0

910 5 -207 3.5

845 3 -111 2.5

795 3 -111 3.5

750 2 -210 4.5

715 1-1/2 -105 1.5

0.4 Static Pressure

Sheave

RPM HP Drive Turns

No. Open

Models With or Without Blower Enclosure ➀ ➁ For 575V selections and footnotes, please see page 19.

1/4

-182

-184

-200

1/4

1/3

1/4

1/3 -203

1/4

-212 -212

1/3

-95 -95

1/4 -191

-191

-188 1/4 -188

1/4 -200

1/4 -184

1/4 1/4 -183

-1831/4

1/4

-90

1/2

-192

1/2

3/4

-204

-205

1/2

3/4

-101

-105

-205

-16

1/2

1-1/2

3/4

1/3

-101

-102

-105

-205

-204

-205

-204

1-1/2

3/4

1/2

3/4 -205

-111

-106 -1061-1/2

1-205

-210

1-1/2 -105

-105-105 1-1/21-1/2

3 3

-207 -207

-1113

-210

-207 -2075 5

-111-111

-111 -111

-1051-1/2

1-1/2

-192

1/2 -96

-96

3/4

1/2

1/2 1/2

1-1/2

-192

-193

1-1/2

3/4 -192

-193

-96 -96

1/2

1/3

3/4 -38

-96

-95

1/3

-96

-95

1/3

1/2

1/2 1/2

1/3

3/4

-211

-188

-211

-211 -211

-199

-90

-91

1/2

1/2 1/2

3/4

1/3

-91

-90 -90

1/4

1/2 -186

-185

1/4

1/3

-185

1/2

1/3

3/4

-185

-187

1/4

-183

-182

-205-205

-205 3/43/4

3/4

1-1/2 -105 1-1/2 -105 1-1/2 -105

1-107 -107

1/3

1/2 -61

-1

-192

GENERAL PERFORMANCE DATA

Blower Models

40 926 1070 3/4 -61 2.0 1130 3/4 -61 1.5 – – – –

45 823 1020 1/2 -61 2.5 1085 3/4 -61 2.0 – – – –

50 741 985 1/2 -61 3.0 1050 1/2 -61 2.5 – – – –

55 673 955 1/2 -61 3.5 1025 1/2 -61 2.5 – – – –

60 617 935 1/3 -1 3.5 1000 1/2 -61 3.0 – – – –

65 570 915 1/3 -1 4.0 985 1/3 -1 3.0 – – – –

70 529 905 1/3 -1 4.0 975 1/3 -1 3.0 – – – –

40 1389 955 1 -91 3.5 1010 1 -91 3.0 – – – –

45 1235 920 3/4 -187 1.0 985 1 -91 3.0 1045 1 -91 2.5

50 1111 895 3/4 -187 1.5 960 3/4 -187 0.5 1025 1 -91 2.5

55 1010 880 3/4 -187 2.0 945 3/4 -187 1.0 1010 3/4 -187 0.0

60 926 865 1/2 -187 2.0 940 3/4 -187 1.0 1005 3/4 -187 0.0

65 855 855 1/2 -187 2.0 930 3/4 -187 1.0 1000 3/4 -187 0.0

70 794 850 1/2 -187 2.0 925 3/4 -187 1.0 995 3/4 -187 0.0

40 1852 1095 1 -91 2.0 1145 1 -91 1.0 – – – –

45 1646 1035 3/4 -91 2.5 1090 1 -91 2.0 1140 1 -91 1.5

50 1481 985 3/4 -91 3.0 1045 3/4 -91 2.5 1100 3/4 -91 2.0

55 1347 955 1/2 -91 3.5 1015 3/4 -91 3.0 1070 3/4 -91 2.0

60 1235 925 1/2 -91 4.0 990 3/4 -91 3.0 1050 3/4 -91 2.5

65 1140 905 1/2 -91 4.0 970 1/2 -91 3.5 1030 3/4 -91 2.5

70 1058 890 1/2 -91 4.0 955 1/2 -91 3.5 1020 1/2 -91 2.5

40 2315 1080 1-1/2 -201 3.0 1125 1-1/2 -201 2.5 1165 1-1/2 -201 1.5

45 2058 1010 1 -190 3.0 1060 1 -190 2.0 1105 1 -190 1.5

50 1852 960 3/4 -199 3.5 1010 3/4 -199 3.0 1055 1 -190 2.5

55 1684 920 3/4 -199 4.0 970 3/4 -199 3.0 1020 3/4 -199 2.5

60 1543 890 1/2 -211 1.5 940 3/4 -199 3.5 995 3/4 -199 3.0

65 1425 865 1/2 -211 2.0 920 1/2 -211 1.0 970 3/4 -199 3.0

70 1323 845 1/2 -211 2.5 900 1/2 -211 1.5 955 1/2 -211 0.5

40 2778 750 1 -38 1.5 – – – – – – – –

45 2469 715 1 -38 2.0 755 1 -38 1.5 – – – –

50 2222 685 3/4 -38 2.5 730 3/4 -38 2.0 – – – –

55 2020 665 3/4 -38 3.0 715 3/4 -38 2.0 – – – –

60 1852 650 1/2 -96 1.5 700 3/4 -38 2.5 – – – –

65 1709 640 1/2 -96 1.5 690 3/4 -38 2.5 – – – –

70 1587 630 1/2 -96 2.0 680 1/2 -96 1.0 – – – –

40 3241 970 2 -80 2.5 1005 2 -80 1.5 1035 2 -80 1.0

45 2881 900 1-1/2 -193 1.0 935 1 1/2 -193 0.5 970 2 -80 2.5

50 2593 845 1 -192 2.5 885 1 1/2 -193 1.5 920 1-1/2 -193 0.5

55 2357 805 1 -192 3.0 845 1 -192 2.5 880 1 -192 1.5

60 2160 770 3/4 -192 3.5 815 3/4 -192 2.5 855 1 -192 2.0

65 1994 745 3/4 -192 3.5 790 3/4 -192 3.0 830 3/4 -192 2.5

70 1852 725 1/2 -96 0.0 770 3/4 -192 3.5 815 3/4 -192 2.5

40 3704 615 1-1/2 -105 4.0 650 1 1/2 -105 3 685 – – –

45 3292 590 1 -16 1.0 625 1 1/2 -105 4 660 – – –

50 2963 570 3/4 -16 1.5 610 1 -16 0.5 645 – – –

55 2694 555 3/4 -16 1.5 595 1 -16 0.5 635 – – –

60 2469 545 3/4 -16 2.0 590 3/4 -16 1 630 – – –

65 2279 540 3/4 -16 2.0 585 3/4 -16 1 625 – – –

70 2116 535 1/2 -101 0.5 580 3/4 -16 1 625 – – –

40 4630 750 2 -108 2.5 775 2 -108 2 – – – –

45 4115 695 1 1/2 -105 2.0 725 2 -108 3 755 2 -108 2.5

50 3704 660 1 1/2 -105 3.0 690 1 1/2 -105 2 720 1 1/2 -105 1.0

55 3367 630 1 -205 2.0 665 1 1/2 -105 3 695 1 1/2 -105 2.0

60 3086 605 1 -205 2.0 645 1 -205 0.5 680 1 -205 1.0

65 2849 590 3/4 -205 2.5 630 1 -205 2 665 1 -205 1.0

70 2646 575 3/4 -205 3.0 615 3/4 -205 2.0 655 1 -205 1.0

40 – – – – – – – – – – – – –

45 4938 865 3 -111 2.0 890 3 -111 1.5 915 3 -111 1.0

50 4444 805 2 -108 1.0 830 2 -108 0.5 860 3 -111 2.0

55 4040 760 1 1/2 -106 2.5 785 2 -108 1.5 815 2 -108 1.0

60 3704 720 1 1/2 -106 3.5 750 1 1/2 -106 2.5 780 1 1/2 -106 1.5

65 3419 690 1 1/2 -106 4.0 720 1 1/2 -106 3.5 750 1 1/2 -106 2.5

70 3175 660 1 -205 1.0 695 1 -205 0.5 725 1 1/2 -106 3.0

40 6481 1070 5 -207 0.5 1095 5 -207 0.0 – – – –

45 5761 975 5 -207 2.0 1000 5 -207 1.5 1025 5 -207 1.5

50 5185 905 3 -111 1.0 930 3 -111 0.5 955 3 -111 0.0

55 4714 845 3 -111 2.5 870 3 -111 2.0 900 3 -111 1.0

60 4321 800 2 -210 3.5 825 2 -210 3.0 855 2 -210 2.5

65 3989 760 1 1/2 -105 0.0 790 1 1/2 -100 4.0 815 2 -210 3.0

70 3704 725 1 1/2 -105 1.0 755 1 1/2 -105 0.0 785 1-1/2 -100 4.0

40 - - - - - - - - - - - - -

45 6584 1010 5 -207 1.5 1035 5 -207 1.0 1055 5 -207 0.5

50 5926 935 5 -207 3.0 955 5 -207 2.5 980 5 -207 2.0

55 5387 870 3 -111 2.0 895 3 -111 1.0 920 3 -111 0.5

60 4938 820 3 -111 3.0 850 3 -111 2.5 875 3 -111 2.0

65 4558 780 2 -210 4.0 805 2 -210 3.5 835 2 -210 2.5

70 4233 745 1-1/2 -105 0.5 775 2 -210 4.0 800 2 -210 3.5

Filters

For blower units with enclosure and filter, add

the following static pressures to the static

pressure determined by the system designer

for total external static pressure.

BD 50 0.1" W.C.

BD 75 0.2" W.C.

BD 100 0.2" W.C.

BD 125 0.3" W.C.

BD 150 0.1" W.C.

BD 175 0.2" W.C.

BD 200 0.1" W.C.

BD 250 0.2" W.C.

BD 300 0.2" W.C.

BD 350 0.2" W.C.

BD 400 0.2" W.C.

Models With or Without Blower Enclosure ➀ ➁

0.5 Static Air Pressure 0.6 Static Air Pressure 0.7 Static Air Pressure

Temp Sheave Sheave Sheave

Model Rise Airflow RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns

No. (°F) (cfm) No. Open No. Open No. Open

100

125

150

175

200

250

300

350

400

➀Outputs shown are for elevations up to 2000'. For

elevations over 2000’, output needs to be reduced

4% for each 1000' above sea level. (Does not apply

in Canada - see rating plate)

➁Sheave turns open are approximate. For proper

operation, check blower rpm

➂ Models not shown use same HP and drive numbers

as cataloged

➃Performance is the same; motor sheave

accommodates larger shaft. When ordering 575V,

specify the listed 575V drive.

Data for use with filters only

1/2

1/3

3/4

-61 -61

-1

-187 -187 3/4

-91

3/4

-91

-91 3/4

3/4

1/2

3/4

1/2

3/4

1-1/2

3/4

1-1/2

-199

-211 1/2

-38

-96

-192

-16

-105

-205

-106

-207

-111

-105

-207

-111

-207

-111

-210 -210

-207

-111

-210

-207

-106

-108

-205

-105

-108

-16

-105

-192

-193

-38

-211

-199

-111

-205

-105

-106

3/4

1-1/2

3/4

1-1/2

3/4

2-80

-199

-190

-192

3/4

-187

-91

3/4

-1

1/3

3/4

1/2

HP & Drive HP & Drive to Order

from this Catalog from Price List ➃

1/4 -182 = 1/4 -194

BD 50 1/4 -183 = 1/4 -195

1/3 -1 = 1/3 -61

1/4 -184 = 1/4 -196

BD75 1/4 -185 = 1/4 -186

1/3 -185 = 1/3 -186

1/4 -200 = 1/4 -208

BD100 1/4 -90 = 1/4 -92

1/3 -90 = 1/3 -92

1/4 -188 = 1/4 -189

1/3 -188 = 1/3 -189

BD125 1/3 -202 = 1/3 -211

1-1/2 -201 = 1-1/2 -209

1/4 -191 = 1/4 -197

BD150 1/3 -191 = 1/3 -197

1/3 -95 = 1/3 -96

BD175 1-1/2 -193 = 1-1/2 -198

1/4 -212 = 1/4 -213

1/3 -212 = 1/3 -213

BD200 1/3 -102 = 1/3 -101

1-1/2 -105 = 1-1/2 -180

1/3 -203 = 1/3 -204

BD250 1-1/2 -105 = 1-1/2 -180

BD300 1-1/2 -106 = 1-1/2 -108

1-1/2 -105 = 1-1/2 -180

BD350 1-1/2 -100 = 1-1/2 -210

BD400 1-1/2 -105 = 1-1/2 -180

Important: Note for 575V Only ➂

GENERAL PERFORMANCE DATA

Power

Code Electric Power

01 115/60/1

02 230/60/1

04 200/60/3

05 230/460/60/3

07 575/60/3

09 115/60/1

10 230/60/1

12 200/60/3

13 230/460/60/3

15 575/60/3

17 115/60/1

18 230/60/1

20 200/60/3

21 230/460/60/3

23 575/60/3

25 115/60/1

26 230/60/1

28 200/60/3

29 230/460/60/3

31 575/60/3

33 115/60/1

34 230/60/1

36 200/60/3

37 230/460/60/3

39 575/60/3

41 115/60/1

42 230/60/1

44 200/60/3

45 230/460/60/3

47 575/60/3

49 115/60/1

50 230/60/1

52 200/60/3

53 230/460/60/3

55 575/60/3

57 115/60/1

58 230/60/1

60 200/60/3

61 230/460/60/3

63 575/60/3

65 115/60/1

66 230/60/1

68 200/60/3

69 230/460/60/3

71 575/60/3

73 115/60/1

74 230/60/1

76 200/60/3

77 230/460/60/3

79 575/60/3

81 115/60/1

82 230/60/1

84 200/60/3

85 230/460/60/3

87 575/60/3

89 115/60/1

90 230/60/1

92 200/60/3

93 230/460/60/3

95 575/60/3

HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive

1/4 182 1/4 184 1/4 200 1/4 188 1/4 191 – – 1/4 212 – – – – – – – –

1/4 194 1/4 196 1/4 208 1/4 189 1/4 197 – – 1/4 213 – – – – – – – –

1/4 183 1/4 185 1/4 90 1/3 188 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 105

1/4 195 1/4 186 1/4 92 1/3 189 1/3 197 1/3 96 1/3 213 1/3 204 3/4 205 1 107 1-1/2 180

1/3 1 1/3 185 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 – –

1/3 1 1/3 185 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 2 210

1/3 61 1/3 186 1/3 92 1/3 211 1/3 96 1/2 96 1/3 101 1/2 204 1 205 1-1/2 180 2 210

1/2 61 1/2 186 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 – –

1/2 61 1/2 186 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 3 111

1/2 61 1/2 186 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 108 1-1/2 210 3 111

3/4 61 1/2 187 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 – – – – – –

3/4 61 1/2 187 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 207

1/4 1 3/4 187 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 – – – – – –

1/4 1 3/4 187 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 3 111 3 111 2 80

1/4 61 3/4 187 3/4 91 1 190 1 38 1-1/2 198 1 16 1-1/2 180 3 111 3 111 2 80

1/3 83 1 91 1 91 1-1/2 201 1/4 13 – – 1-1/2 105 – – 1-1/2 105 – – – –

1/3 83 1 91 1 91 1-1/2 201 1/4 13 2 80 1-1/2 105 2 108 1-1/2 105 5 207 3 112

1/3 83 1 91 1 91 1- 1/2 201 1/4 13 2 80 1-1/2 105 2 108 1-1/2 105 5 207 3 112

1/3 95 1 91 1 91 1-1/2 209 1/4 14 2 80 1-1/2 180 2 108 1-1/2 110 5 207 3 112

– – 1/3 2 1/3 114 3/4 211 3/4 96 3/4 96 1/4 24 3/4 204 – – – – – –

– – 1/3 2 1/3 114 3/4 211 3/4 96 3/4 96 1/4 24 3/4 204 – – 2 80 5 111

– – 1/3 187 1/3 91 3/4 211 3/4 96 3/4 96 1/4 25 3/4 204 – – 2 80 5 111

– – 3/4 91 3/4 92 – – – – 1-1/2 79 1/3 24 1-1/2 23 – – – – – –

– – 3/4 91 3/4 92 – – – – 1-1/2 79 1/3 24 1-1/2 23 – – 5 81 – –

– – 3/4 91 3/4 92 – – – – 1-1/2 80 1/3 25 1-1/2 177 – – 5 81 – –

– – – – – – – – – – – – 1/2 25 – – – – – – – –

––––––––––––3/4101––––––––

– – – – – – – – – – – – 1-1/2 23 – – – – – – – –

– – – – – – – – – – – – 1-1/2 177 – – – – – – – –

BD50 BD75 BD100 BD125 BD150 BD175 BD200 BD250 BD300 BD350 BD400

TABLE 20.1

Power Code Description — Blower Models

This manual suits for next models

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