molex 64005-3400 User manual

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 1 of 7
Revision: B Revision Date: 09-30-05
Air Powered
Crimp
Tool Head
Application Tooling
Specification Sheet Order No 64005-3400
Engineering No AT 2214
FEATURES
 Quick-chan e tool head for the 19279-0001 (AT-200)
 A precision user-friendly terminal locator stop holds terminals in the proper crimpin position
SCOPE
Products: Nylon closed end connectors 14 - 22 AWG. This tool head is intended for use in the 19279-0001 (AT-
200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluatin the mechanical properties of the crimped connections. The
followin charts show the UL specifications for various wire sizes. The tensile stren th is shown in pounds and
indicates the minimum acceptable force to break or separate terminal from the conductor. On this style product,
only the readin from the smallest wire AWG is used. See Chart 1.
Wire Size (AWG)
*UL
–
486 C
22
8
20
10
18
10
16
15
14
25
* UL – 486 C – Closed end connectors and Wire Nuts.
The followin is a partial list of the product part numbers and their specifications that this tool is desi ned to run.
We will be addin to this list and an up to date copy is available on www.molex.com.
Terminal No Terminal Eng No (REF)
Wire Size
Wire Combinations
AWG
mm²
19160
-
0012
NC
-
2214
14
-
22
(2.00
-
0.35)
See
Chart 1
19160
-
0013
NC
-
2214
-
BA
14
-
22
(2.00
-
0.35)
See Chart 1
19160
-
0015
NC
-
2214
-
L
14
-
22
(2.00
-
0.35)
See Chart 1
19160
-
0016
NC
-
2214
-
Y
14
-
22
(2.00
-
0.35)
See Chart 1
OPERATION
Refer to the instruction manual for the 19279-0001 (AT200) for
mountin this crimp tool head.
3/8 “

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 2 of 7
Revision: B Revision Date: 09-30-05
Wire Preparation
Pre-twisted wire not required for OEM applications. For Solid wire (OEM only) strip leads to 3/8 of an inch. Insert
into connector and crimp.
For stranded wire strip leads to approximately 3/4 of an inch. Twist the wire combination even and ti ht. Trim
stripped pre-twisted area to 3/8 of an inch and insert into connector and crimp. For more information follow the
Quality Crimpin Handbook.
CHART 1
Wire Combinations for Nylon
Insulated Closed End Connectors
Part No 19160001 (NC-2214)
Wire Type
Wire Gauge (AWG
)
Rating
14
16
18
20
22
Stranded only
1 1
UL only
Stranded only
1 1 1 1
UL only
Stranded only
1 2
UL only
Stranded only
1 1
UL only
Stranded only
1
3
UL only
Stranded only
1
2
U
L only
Stranded only
1
1
UL only
Stranded only
3
UL only
Stranded only
2 1
UL only
Stranded only
2
2
UL only
Stranded only
2
1
UL only
Stranded only
1 3
UL only
Stranded only
1 2
UL only
Stranded only
1 2
1
UL only
Stranded
only
1 1
3
UL only
Stranded only
1 1
2
UL only
Stranded only
2
UL only
Stranded only
1 1
1
UL only
Stranded only
1
5
UL only
Stranded only
1
4
UL only
Stranded only
1
3
UL only
Wire Combinations for Nylon
Insulated Closed End Connectors
Part No 19160001 (NC-2214)
Wire Type
Wire Gauge (AWG
)
Rating
14
16
18
20
22
Stranded only
4
1
UL only
Stranded only
4
UL
only
Stranded only
3
2
UL only
Stranded only
3
1
UL only
Stranded only
2
4
UL only
Stranded only
2
3
UL only
Stranded only
2
2
UL only
Stranded only
1
6
UL only
Stranded only
1
5
UL only
Stranded only
1
4
UL only
Stranded
only
7
UL only
Stranded only
6
UL only
Solid only
3
UL only
Solid only
2
UL only
Stranded only
7
CSA only
Stranded only
2
4
CSA only
Stranded only
1 2
CSA only
Stranded only
2 1
CSA only
Copper
Stranded only
3
CSA o
nly
Crimping Terminals
1. Hold air crimp tool with the locator as shown in Fi ure 1. Insert
the closed end connector in the locator slot. Make sure that the
shoulder of the connector is restin on the locator plate. The
connector should fit snu ly into the jaws of the crimp tool. See
Fi ure 1.
2. If necessary, adjust the jaws of the tool in the open position so
that the connector does not move or fall out of the jaws. Usin
a 3/32” Allen wrench turn the adjustin screw in the adjustment
block clockwise (CW) to close the jaws. Turn the adjustin
screw counterclockwise (CCW) to open the jaws. See Fi ure 2.
Figure 1
JAWS OPEN
LOCATOR
PRE-TWISTED WIRE
ADJUSTMENT
BLOCK
CONNECTOR

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 3 of 7
Revision: B Revision Date: 09-30-05
3. Place pre-twisted wire into closed-end connector. Than press lever (tri er) on air tool. See Fi ure 3. Release
the lever after jaws have fully closed
Caution: Never place fin ers in the tool nests.
4. Remove the crimped connector and inspect for proper crimp location and insulation closure. Molex offers a
Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales
en ineer.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the followin
maintenance steps:
1. Remove dust, moisture and other contaminants with a clean
brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could dama e the tool.
3. Make certain all pins; pivot points and bearin surfaces are
protected with a thin coat of hi h quality machine oil. Do not oil
excessively. This tool was en ineered for durability, but like any
fine piece of equipment it needs cleanin and lubrication for a
maximum service life of trouble-free crimpin . Use a li ht oil,
such as 30 wei ht automotive oil at the oil points shown in Fi ure
4, every 5,000 crimps or monthly will si nificantly enhance the
tool life and ensure a stable calibration.
4. When tool is not in use store the tool in a clean, dry area.
CAUTION: This crimp tool requires a re ulated air supply line with operatin pressure of 60 to 70 PSI. Hi her
pressure may cause dama e to the tool.
Figure 3
LOCATOR
PRE
-
TWISTED
WIRE
CONDUCTOR PUNCH
CONDUCTOR ANVIL
CONNECTOR
ADJUSTMENT
BLOCK
CONNECTOR
Figure 2
3/32” ALLEN
WRENCH
ADJUSTING
SCREW
CLOSE
JAWS
OPEN
JAWS
LUBRICATION POINTS
(BOTH SIDES) LIGHT OIL
(EVERY MONTH OR
5,000 CRIMPS)
Figure 4

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 4 of 7
Revision: B Revision Date: 09-30-05
Tool Calibration
A Certificate of Calibration (See last pa e) was supplied with the
tool. To recalibrate this tool, pin au e measurements should
be taken in each conductor nest and compared to this chart.
The tool should be lubricated prior to recalibration to ensure
consistent measurements.
Wire Range
“X” Dimension
Conductor Crimp
Awg
mm²
Mean
Go
No Go
14
-
22
0.35
-
2.00
.100
.096
.104
Warranty
This tool is for electrical terminal crimpin purposes only. This tool is made of the best quality materials. All
vital components are lon life tested. All tools are warranted to be free of manufacturin defects for a period of
30 days Should such a defect occur, we would repair or exchan e the tool free of char e. This repair or
exchan e will not be applicable to alter, misused or dama ed tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and toolin .
PIN GAUGE IN
CONDUCTOR CRIMP
“ Confining ” Crimp
X

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 5 of 7
Revision: B Revision Date: 09-30-05
3
2
1
Figure 5
#6
-
32 X 1/4”
LONG SHCS
4
5
PARTS LIST
Item
Order No
Description
Quantity
64005
-
3400
C
rimp Tool Head
Figure 5
1
64005
-
0120
Air Tool Head, Nose Mount
1
2
64001
-
3475
Locator Assembly
1
3
64001
-
3470
Toolin Kit
1
Tooling Kit Only
4
64001
-
3401
Conductor Punch
1
5
64001
-
3402
Conductor Anvil
1
1

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 6 of 7
Revision: B Revision Date: 09-30-05
Figure 6
3
2
1
1
1
4
2
(4)
(4)
(2)
(4)
1
1
(2)
(2)
1
(2)
Parts List (Continued)
Item
Order No
Description
Quantity
64005
-
0120
Air Tool Head, Nose Mount
Figure 6
1
64000
-
0077
Repair Kit (Sprin s, Rods Pivots, Rin s, and
Washers)
1
2
N/A
#4
-
40 by 3 /8”L
on
SHCS
2**
3
N/A
M4 by 12LG. Freedrive Pan Head Screw
2**
4
N/A
3/16” by 3/8” Lon Dowel Pin
1**
** Available from an Industrial supply company such as MSC (1
-
800
-
645
-
7270).

AT-2214 Head Crimp Tool
Doc No: ATS-640053400 Release Date: 06-23-03 UNCONTROLLED COPY Pa e 7 of 7
Revision: B Revision Date: 09-30-05
Air Powered
Crimp
Tool Head
Certificate of Calibration
Order No 64005-3400
Engineering No AT 2214
Tool Order Number_____________________
Tool En . Number______________________
Tool Revision_________________________
Serial Number________________________
Date of Manufacture____________________
Pin Gau e of Conductor Nest/Nests or Slu hei ht if the nest is the “F” Crimp style.
Ran e Conductor Nest # 1 = ____________-- Actual = ______________
Technician ______________
Date of Calibration ______________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated durin this operation.
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