Monitor GF 500 User manual


SAFETY
ALERTSYMBOL
These
symbolsappear
as
important
safety
precautions
and
should
be
understood
and
followed
bythe
owner
to
assure
safe
operation
ofthe
heater.
For
Quick
Reference
Page
SECTION
A:
ImportantCaution
1
SECTION
B:
Specifications
5
SpecialFeatures
5
SafetyFeatures
5
SECTION
C:
ToolsNeeded
for
Heater
Installation
6
Accessories
YouMay
Need
7
Flue
PipeExtensions
8
SECTION
D:
NoticeBeforeInstallation
9
Heater
Installation
10
Flue
PipeClearances
11
SECTION
E:Gas
Connection
15
SECTION
F:
OperatingInstructions
16
StartingInstructions
17
AdjustingRoomTemperature
17
Turning
Offthe
Heater
18
Relighting
the
Heater
18
Programming
the
Heater
18
Programming
for
AutomaticHeaterOperation
19
Manual
Operation
19
SECTION
G:
ProtectiveFeatures
•
20
Loss
of
Power-AutomaticReset
20
ElectricalFuse
20
Overheat
Prevention
20
SECTION
H:
Maintenance
and
Check
21
SECTION
I:
TroubleShootingGuide
22
SECTION
J :
WiringDiagram
23
BlockDiagram
23
SECTION
K:
PartsList
24
COPYRIGHT
©
MONITOR
PRODUCTS,
INC.,

SECTION
A
IMPORTANT
CAUTION
AWARNING
IMPROPER
INSTALLATION,
ADJUSTMENT,
ALTERATION,SERVICE
OR
MAINTENANCE
CAN
CAUSE
PROPERTY
DAMAGE,
PERSONAL
INJURY
OR
LOSS
OF
LIFE,REFER
TO
THE
OWNER'S
INFORMATION
MANUALPROVIDED
WITH
THIS
APPLIANCE.
INSTALLATION
AND
SERVICEMUST
BE
PERFORMED
BYA
QUALIFIED
INSTALLER,SERVICEAGENCY
OR
THEGAS
SUPPLIER.
ACAUTION
•
Makesure
that
flue
pipe
(exhaust
pipe,
air
supplyhose)
is
connectedproperly.
•
Keep
heaterclean
anddonot
store
any
flammableitems
onor
near
the
heater.

Don't
usethe
heater
for
dryingclothes.
Shouldanythingabnormaloccur
inthe
heater,remaincalm,
turn
itoff(donot
unplug)
and
contactyourMonitordealer.
•
Risk
of
burns.
Flue
pipe
and
louver
may
have
high
surface
temperature.
Do
not
placeyourself
or
others
too
close
tothe
heater.
•
Installation
of
heater
in
extremehumidity
or
dustareas
isnot
recommended.
Any
removal
of
unitparts
or
remodeling
is
strictlyforbidden.
Do
notsitonthe
heater.
Placingornaments
or
plants
onthe
heater
isnot
recommended.
Excess
heat
may
causedamage
to
ornament
or
plant
and
overwatering
or
spilling
of
water
may
causeshock
toyouor
damage
tothe
heater.

Don'tsprayaerosols
onthe
heaterwhen
in
operation.
Don'tallowchildren
to
insertarticles
inthe
louvers.
Ei.v
w<tsf
//
Keep
flammablematerials,trees,shrubsetc.awayfromflue
pipe.
Do
not
ventunitintootherrooms.Flue
pipe
must
be
outside.
Do
not
install
nor
exhaust
the
flue
pipe
into
a
crawlspace
or
underneathfloor
nor
into
a
flue
or
chimney.
X
Flue
or
Chimney

In
areas
of
heavysnowaccumulation,fluepipe
may
need
tobe
installedhigher
to
avoidbeingburied.
In
openareaswithstrongwind,
a
windbreak
maybe
necessary
to
avoidexhaustgasesbeingblown
back
into
the
intake
and
causingpoorcombustion.
Long
—
Extension'
kit
Must
be
higher.
Snow
24"min
(61cm)
1
Exhaust
pipe
must
be
keptclear
of
flammablematerials.
This
heater
isnot
designed
tobe
built
in.
\

SECTION
B
SPECIFICATIONS
Model
No.
GF500
Type
of
Appliance
Fan
typedirectventwallfurnace
InputRatingNat.
Gas
38,000BTU/hour
LP.
Gas
34,500BTU/hour
OutputRating
Nat.
Gas
30,700BTU/hour
LP.Gas
27,900BTU/hour
Efficiency
83%
ElectricalRating
120V,
60Hz,Lessthan
2
amperes
Power
Consumption
80
Watts
Heated
Air
DeliveryHigh
388
Cubic
feet/minute
Low
300
Cubic
feet/minute
FluePipeHole
2.5
inchesdiameter
DimensionsHeight:26.6inches(67.56cm)
Width:28.7inches(72.90cm)
Depth:13.8inches(35.05cm)
Weight
82
pounds
Inlet
Gas
SupplyPressureNat.
Gas
Max.
Min.
10.5
inchW.C.(267
mmH2O)
5.1
inchW.C.
(130mmH2O)
LP.
Gas
Max.
13.0
inchW.C.(330
mmH2O)
Min.
11.0
inchW.C.(279
mmH2O)
ManifoldTestPressureNat.
Gas3.4
inchW.C.
(85
mmH2O)
LP.
Gas3.4
inchW.C.
(86
mmH2O)
The
minimum
and
maximuminlet
gas
supplypressure
areforthe
purpose
of
inputadjustment.
The
efficiencyrating
of
thisappliance
isa
product
of
thermalefficiencyratingdeterminedunder
continuous
operatingconditions
andwas
determinedindependently
ofany
installedsystem.
SPECIAL
FEATURES
AUTOMATIC
IGNITION
MEMORY
BACK
UP:Set
memory
canbe
kept
in
case
of
powerfailure
forupto5
minutes.
DUALBLOWERS:Separatefans
for
combustion
and
room
air
circulation.
THERMOSTATICALLY
CONTROLLED:Adjusts
tothe
desiredroomtemperature.
BUILT-IN
TIMER:Heater
will
automatically
operate
as
programmed
bythe
user.
AUTOMATIC
RESETAFTERPOWERFAILURE:Heater
willautomaticallyresume
operation
afterpower
is
restored.
INDICATOR
LIGHTS:Easy-to-see
signals
showwhen
heater
isin
operation,
whentimer
is
activated,
and
when
the
burner
is
operating
inlowor
high
modes.
CLEAN
OPERATION:
Products
of
combustion
are
vented
outside.
CONSUMES
NO
ROOMAIR:
Airfor
combustion
is
drawn
fromoutside.
EASY
INSTALLATION:Includes
all
parts
required
for
standard
installation.
SAFETY
FEATURES
SAFE
RE-LIGHTING:Heater
will
not
restart
until
its
combustion
chamber
has
cooled.
ELECTRICALPROTECTION:Heaterautomaticallyshuts
off
inthe
unlikelyevent
ofa
malfunction
inthe
electrical
circuitry
or
disruption
ofthe
powersupply.
NO
EXHAUST
IN
ROOM:Products
of
combustion
are
discharged
outdoors.
FLUE
PIPE:Outside
airis
drawnthrough
a
pipe-within-
a-pipe
venting
system.Thisprocesspreheats
combustion
airand
regainsheatfromexhaustgases.
A
CAUTION:
ALTERNATEPOWERSOURCES
The
Monitor
GF500
maynot
operatewhenpowered
by
sourcessuch
asan
auxiliary
generator,
UPS
(Uninterrupted
PowerSource),inverters,etc.
Check
with
yourdealer
for
guidance
on
specific
applications.

SECTION
C
Before
installing
yourheater,
be
sure
to
check
and
comply
with
local
and
state
building
and
electrical
codes
that
may
apply
to
ventedheaters
in
yourarea.Permanentwiringmust
be
installed
bya
licensedelectrician.
TOOLS
NEEDED
FOR
HEATER
INSTALLATION
Check
the
followingcharts
tobe
sure
you
have
allthe
tools
required
to
installyourMonitorGF500HeatingSystem.
STANDARD
TOOLS
APPLICATION
PhillipsHeadScrewdriverInstallation
of
HeaterParts
Steel
Tape
Measure
Taking
Measurements
Pen
or
Pencil
Marking
DrillingLocation
Exterior
CaulkCaulkingBetweenPacking
and
Wall
Yardstick
or
LongStraightEdgeCheckingAngle
of
Hole
for
FluePipe
Soapy
Water
Lubricating
SleeveHardware
SPECIAL
TOOLS
APPLICATION
ElectricDrillAccommodatingHole
Sawand
Drill
Bit
2
1/2
inchHole
Saw
AttachmentCuttingHole
for
FluePipe
Long
1/4
inchDrill
Bit
Drilling
PilotHoleThroughWall
Level
CheckingAngle
of
Hole
for
FluePipe
andfor
checkingheater
level.
Fig.1

ACCESSORIES
YOUMAY
NEED
Check
the
listbelow
andsee
your
MPI
dealer
for
accessories
youmay
need
or
want
for
installation
of
yourheating
system.
ACCESSORY
APPLICATION
MediumFluePipe
P/N
8206
Foruse
where
wall
thickness
isupto
14Va
inches(36.83cm)
LongFluePipe
P/N
8005
Foruse
where
wallthickness
isupto
20'/2
inches(52.07cm)
Extra
Short,Short,Medium
orForuse
where
"standard"
installation
isnot
practical
LongExtension
Kitor
ElbowAdapter
kit
(See
FluePipeExtensions,page
8)

FLUE
PIPEEXTENSIONS
Four
standardextensionkits
are
availablefromyour
Monitordealer.Mostinstallations
canbe
madewith
one
of
these
kits.
In
special
cases,
custom
installations
may
be
required.These
maybe
madewithcomponents
purchased
fromyourdealer.
In
any
installation
the
followinglimitationsMUST
NOT
BE
EXCEEDED:
2.
Theseelbowsshouldinclude
theone
used
atthe
heater
butnottheoneontheair
supplyhose
northe
integral
bends
inthe
flue
pipe.
(SeeFigure
2)
3.
The
correctdamper
as
shown
on
Page
13
must
be
used.
4.
Followcarefully
the
instructionincludedwitheach
kit.
1.
The
totallength
ofthe
intake
or
exhaustpipeshould
not
exceed
10
feet
(3.05m)
with
3
elbows,
13
feet
(3.96m)
with
2
elbows,
or
161/2
feet
(5.3m)
with
1
elbow.
Exhaust
Elbow
90°
Joint
Air
SupplyHose
FluePipe
*
Do
not
count
Fig.
2

SECTION
D
NOTICEBEFOREINSTALLATION
The
heatermust
be
installed
bya
qualified
service
person
according
to
thisinstallationinstruction
.
The
installationmustconformwithlocalcodes
or,inthe
absence
of
localcodes,
the
Nationalfuel
Gas
Code,
ANSI
Z223.1
.
The
installationmustconformwithlocalcodes
or,inthe
absence
of
local
codes,
the
current
CAN
1-B149
INSTALLATION
CODE.
For
mobilehousing
and
recreationalinstallation
the
currentStandard
CSAZ
240.4
GAS
EQUIPPED
RECREATIONAL
VEHICLES
AND
MOBILEHOUSING.
A
manufacturedhome(mobilehome)installationmust
conformwith
the
ManufacturedHomeConstruction
and
SafetyStandard,Title
24
CFR,Part3280,
or,
when
such
a
standard
isnot
applicable,
the
Standard
for
ManufacturedHomeinstallations,ANSI
A
225.1/NFPA
501
A.
Due
to
hightemperatures
the
applianceshould
be
located
outof
traffic
and
awayfromfurniture
and
draperies.
Children
and
adultsshould
be
alerted
tothe
hazards
of
highsurfacetemperatures
and
shouldstayaway
to
avoid
burns
or
clothing
ignition.
Young
childrenshould
be
carefullysupervisedwhen
they
areinthe
sameroom
asthe
appliance.
Clothing
or
otherflammablematerialshould
notbe
placed
onor
near
the
appliance.
Make
surethat
the
flow
of
combustion
and
ventilation
air
notbe
obstructed.
Any
safety
or
guardremoved
for
servicing
an
appliance
must
be
replacedprior
to
operating
the
appliance.
A\
WARNING
Do
not
operateappliancewith
the
panelremoved,
cracked
or
broken.Replacement
ofthe
panelshould
be
done
bya
licensed
or
qualifiedserviceperson.
Installation
and
repairshould
be
done
bya
qualified
service
person.
The
applianceshould
be
inspected
before
useandat
leastannually
bya
qualifiedservice
person.Morefrequentcleaning
maybe
required
dueto
excessive
lintfromcarpeting,beddingmaterial,etc.
Itis
imperative
that
controlcompartments,burners
and
circulating
air
passageways
ofthe
appliance
be
kept
clean.
Do
notuse
thisheater
ifany
part
has
beenunderwater.
Immediatelycall
a
qualifiedservicetechnician
to
inspect
the
heater
andto
replace
any
part
ofthe
controlsystem
andanygas
controlwhich
has
beenunderwater.
The
appliance,wheninstalled,must
be
electrically
grounded
in
accordancewithlocalcodes
or,inthe
absence
of
localcodes,with
the
NationalElectrical
Code,
ANSI/NFPA
70.
The
appliance,wheninstalled,must
be
electrically
connected
and
grounded
in
accordancewithlocalcodes
or,
inthe
absence
of
localcodes,with
the
current
CSA
C22.1
CANADIAN
ELECTRICAL
CODE.
A
WARNING
THIS
APPLIANCE
IS
EQUIPPEDWITH
A
THREE-PRONG
(GROUNDING)
PLUG
FOR
YOURPROTECTION
AGAINST
SHOCKHAZARD
AND
SHOULD
BE
PLUGGED
DIRECTLY
INTO
A
PROPERLY
GROUNDED
THREE-PRONG
RECEPTACLE.
DONOTCUTOR
REMOVE
THE
GROUNDING
PRONG
FROM
THISPLUG.
A\
WARNING
IN
MANUFACTURED/MOBILEHOMES
WIRED
FOR
120/240V,
ENSURETHAT
THE
GF500
IS
ONLY
PLUGGED
INTO
A
120
VOLT
CIRCUIT.
A
CAUTION
Before
converting
the
GF500
gas
type
(to
Liquid
Propane
orNat
Gas),
Read
instructions
in
Section
E,
Page
15.
For
manufactured
home(mobile
home)
or
residential
installation
convertible
foruse
with
natural
gasand
liquefied
petroleum
gaseswhenprovision
is
made
forthe
simple
conversion
from
onegastothe
other.

HEATERINSTALLATION
Step
1:
Fill
Out
OwnerRegistrationCard
Remove
yourownerregistrationcardfrom
the
plastic
envelope
containing
the
owner'sguide.
It
should
be
filled
outand
mailed
as
soon
as
possible.
Step
2:
Check
for
Parts
Before
discardingpackingmaterials,
be
sure
you
have
located
the
following:
Manual
Gas
Valve
Conversion
Kit
Flue
Pipe
Sleeve
Nut
Tray
Room
Temp.Sensor(attached
tothe
rear
ofthe
heater)
CardboardTemplate
"STANDARD"
Damper
"EXTENSION"
Damper
Wall
Clamps
(2)
Rubber
Packing
JointPipe
ClothInsulationCover
Outer
Flange
PipeHolder
Small
Bagof
Screws
Tapping,
Type
A-
#8x3A
Tapping,
Type
A-
#8x5/ie
(fa^S>
For
securing
sleeve
and
wall
clamps
For
securing
wall
clamps
SIZE
#8X 3/4
Tapping
#8X
5/16
Tapping
Fig.
3
Step
3:
Choose
a
Location
for
Your
Heater
In
choosing
a
location
for
yourheater,
the
following
guidelinesmust
be
considered:
•Theheater
maybe
installed
on
combustibleflooring
on
the
metaltrayprovided.
•The
area
around
the
heatershould
be
free
of
obstacles
thatmightinterferewith
the
freeflow
of
air.
Allow
the
clearances
shown
in
Figure
4.
•Theheatermust
notbe
installed
ina
fireplace.
•AnAC
walloutletmust
be
withinreach
ofthe
heater's
power
cord.Extensioncordsmust
notbe
used.
•The
area
outsidewhere
the
fluepipewillemergeshould
be
free
of
foliage,fuelstoragetanks
and
flammable
objects.
Air
shouldcirculatefreely
inthe
area.Allow
the
clearances
shown
in
Figure
6 onthe
nextpage.
•Refer
to
Figure
4to
provide
adequateaccessibility
clearances
for
servicing.
•Thewallwherefluepipeholewill
becut
should
be
free
of
plumbingpipes,electricalwires,studs,
air
ducts
and
other
obstacles.
NOTE:
L/se
the
cardboard templateprovided
with
your
heater
for
flue
pipelocation.
24"
(61cm)
(15.24cm)
Fig.
4
Step
4:
Drill
a
Pilot
Hole
NOTE:The
following
directions
apply
to
"standard"
installation.
For
other
methods,
follow
instructions
included
with
accessory
kits.
For
walls
up to
8Y2
inches
(21.59cm)
thick,
use a
short
flue
pipe;
for
walls
up to
141/^
inches
(36.83cm)
thick,
use a
medium
flue
pipe;
and for
walls
up to 20
inches
(50.80cm)
thick
use a
long
flue
pipe.
Use
the
template
to
position
the
hole
tobe
drilled.
The
"bluedot"indicates
the
exactcenter
ofthe
hole.Using
an
electric
drill
anda
long
drill
bit,
make
a
pilot
hole
through
the
wall(Figure
5).Be
sure
the
holeextends
through
the
outsidewall.
Positic
n
nf
|-inle>
TiMfun
m
Mum
OUT
nn
rjs;sr.rjst*i«r?.
M»<MfM».
<
—Template
t
Jl
NMK
«*>
HCfflK.
>
TKAt
RatllUI!-^*
Fig.
5
^CAUTION:
The
opening
on the
inside
wall
should
be
approximately
'/4
inch
higher
than
onthe
outside
wall
so the
flue
pipe
will
slope downward when
installed.
This
will allow condensation
to
drain
outdoors.
10

FLUE
PIPECLEARANCES
•
Vent
terminalmust
be
located
at
least
3
feetabove
any
forced
air
inletlocatedwithin
10
feet.
•The
ventterminal
ofa
directventappliancewith
an
input
of
50,000
Btuper
hour
or
lessshall
be
located
at
least
9
inches
from
any
openingthroughwhichfluegasescouldenter
a
building,
and
such
an
appliancewith
an
input
over
50,000
Btuper
hourshallrequire
a
12-inch
ventterminationclearance.
The
bottom
ofthe
ventterminal
andtheair
intake
shall
be
located
at
least
12
inchesabovegrade.
•
Fluepipeinstallationsshouldprovide
for
venting
toa
confinedspacethroughwhichthere
isa
free
flow
of
outdoor
air.
Clearances
to
adjacentwalls
or
obstaclesmustcomplywith
the
requirementsshownbelow.
Frontal
Clearance
A
P.nmhi
istihle
iiiiiiiii
iiimui
miummi
inn
it
CAUTION
:
Do
not
attachanythingonto
the
outlet
of
the
fluepipe.
OverheadClearance
Combustible
->imwmi
24'
(6
Ocm)
or
more
3
Wall
5^"
J
(13.5cm)
|
_J^;
Clamp
'.
1
&^
r*l
Heater
- j
J
*
'
.
i-
24
(60cm)
or
more
Wai
5
\/-
(13.5cm)
Clamp
^^
=^*
|E
A
*
1
Heater
-Wall
Any
construction
above
Flue
Pipe
51A"
must
not
come
(14
within
24"
(60cm)
cm)
of
front
obstacle
~or4
24"
(60cm)
-
—
»
more
or
more
3^-t.,,
Flue
Pipe
r*^
»
12"
(30cm)
or
more
I
Front
Obstacle
Ground
or
slab
surface
Side
Clearance
Non-combustible
-Wall
Combustible
,,7
'
Wall
Clamp
|
Side
obstacle
//"
24"
(60cm)
'Jr
or
more
45°
/
£
Ground
12"
(30cm)
or
more
i
Flue
Pipe
Heater-
Ul
1
18'
(45cm)
—
or
more
^J
,
iH
P""3
*~~
Flue
Pipe
wan
or
slab
surface
IMPORTANT:
(1)
In
areas
of
heavy snow
falls,
ground surface clearance
must
be
increased according
to
average snow
falls,
to
prevent
flue
pipe
from
being buried.
-f
Must
be
higher.
Extension
kit
Snow
(2)
In
open area with strong wind,
a
wind break
may be
necessary.
j—
24"min
-*.
(61cm)
Fig.
6
11

Step
5:Cutthe
Hole
forthe
Fluepipe
Using
a
hole
saw
attachment
andan
electric
drill,
cuta
21/2
inch
diameterholethrough
the
inner
and
outerwalls
figure
7).
After
the
hole
is
cut,
usea
straightedge
anda
level
to
be
sure
the
insideopening
is
approximately
1A
inch
higher
than
the
outsideopening.
NOTE:
After
cutting
the
inside
wall,
remove
the
insulation.
Make
sure
there
are no
obstructions
inside
the
wall,
such
as
electrical
wiring,
water
pipes,
hot air
ducts,etc.
Step
6:
Install
the
FluePipe
FromINSIDE
the
building,
insert
the
fluepipe(with
arrow
pointing
"up")into
the
hole.Fasten
the
fluepipe
with
the3
#8x3A
tapping
screws(Figure
8).
(See
Figure
3 for
screwsize
and
application.)
NOTE:
Top
center
port
is an
extra
exhaust
port.
Wall
(0.64cm)
Fig.
7
tapping
screw
Fig.
8
Step
7:
Install
the
OuterFlange
Applycaulkingmaterial
tothe
insideridge
ofthe
rubber
packing(Figure
9).
Holding
the
"Up"mark
tothe
top,
slide
the
rubber
packingonto
the
sleeve(caulkside
tothe
wall).
NOTE:
If it is
difficult
to
slide
the
packing onto
the
sleeve,
apply soapy water
to the
inside
of the
packing.
Once
the
rubberpacking
isin
place,slide
the
outer
flange
onto
the
sleevewith
the
conicalsidepointing
outward(Figure10).
Screw
the
fluepipe
nut
onto
the
fluepipegrooves,
and
tighten
it
firmly(Figure
10).
RecommendedcaulkingmaterialType:
Permatex,
RTV
Red,Part
No.
26C.
Fig.
9
Rubber
Packing
OuterFlange
Flue
Pipe
Nut.
Fig.
10
12

Step
8:
Level
the
cabinet
Place
the
tray
onthe
floorwhere
you
plan
to
located
your
heater.
Position
the
heater
onthe
tray
sothe
legs
ofthe
cabinet
fit
into
the
circularindentation
inthe
tray.
In
order
for
heater
to
operateproperly.
It
must
be
positioned
ona
levelsurface.Ensureproperleveling
by
adjustingeach
legandby
using
a
carpenterslevel
to
check
both
side
to
side,
and
front
to
backlevel
condition.(Figure
11)
Step
10:
Connect
the
Heater
tothe
FluePipe
Move
the
heatertoward
the
wall,guiding
the
jointpipe
into
the
centerport
ofthe
fluepipe(Figure
13).
Be
sure
the
jointpipe
is
completelyinsertedinto
the
fluepipe.
Legs
Tray
Fig.
11
Fig.
13
Step
9:
Install
the
JointPipe
At
the
rear
ofthe
heater,slide
the
large
end
opening
of
the
jointpipeinto
the
exhaustportoutlet
ofthe
heater.
Be
sure
the
joint
pipe
is
fully
seated.
Slide
the
fabric
cover
over
the
jointpipe(Figure
12).
The
o-rings thatseal
the
jointpipe
maybedryand
tight.
A
little
soapywaterwilleaseinstallation.
Step
11:
Install
theAir
Damper
If
installation
is
standard(that
isno
extensionkits
are
required),place
theair
dampermarked
with
a
"STANDARD"
over
theair
intakeflange
onthe
fluepipe
(Figure14).
Place
the
hosebandaround
theendoftheair
supply
hose.Push
theair
supplyhoseonto
theair
intake
flange
and
secure
the
hosewith
the
hoseband.
FabricCover
Joint
Pipe
Fig.
12
Air
Damper
Air
SupplyHose
Fig.
14
NOTE:
Do not
place intake hose onto metal capped
exhaust
port.
13

NOTE:
The
"STANDARD" damper
is to be
used with
extension
kits
up to a
total
overall
length
of 20
inches
and a
maximum
of 3
bends (90°
elbow).
The
"EXTENSION"
damper must
be
used when
extension
kit or
kits
exceed
20
inches.
Step
12:
Install
the
Flue
Pipe
Holder
Place
the
ring
ofthe
flue
pipe
holder
around
the
flue
pipe.
The
otherside
ofthe
holder
hooks
ina
slot
directlyabove
the
jointpipe
atthe
rear
ofthe
heater
(See
Figure15).
Step
14:
Recheck
the
Heater
Beforeproceeding,checkagain
tobe
surethere
areno
flammablematerialsclose
tothe
heater.Check
tobe
sure
the
heater
is
level.
Examine
the
fluepipe
tobe
sureconnections
are
tight.
FluePipeHolder
Fig.
15
i
WARNING:
Failure
to
position
the
parts
in
accordance
withthesediagrams
or
failure
touse
onlyparts
specifically
approvedwiththisappliance
may
result
in
propertydamage
or
personalinjury.
Step
13:
Secure
the
Heater
Insert
the
narrowends
ofthe2
wallclamps
into
sockets
onthe
rear
ofthe
heater.
Loosen
the
adjustmentscrews
and
extend
the
clamps
untiltheytouch
the
wall.Fasten
the
clamps
tothe
wall
with
2
#8x3A
tappingscrews.
14

SECTION
E
GAS
CONNECTION
1.
Thegas
supplylineshall
be
gas-tight,
sized
andso
installed
asto
provide
a
supply
ofgas
sufficient
to
meet
the
maximumdemand
ofthe
heaterwithoutloss
of
pressure.
2.
A
shut
off
valveshould
be
installed
inthe
upstream
of
thegas
line
to
permit
servicing.
3.
Flexiblepipe
andany
applianceconnectorvalveused
for
gas
piping
shall
be
typesapproved
by
nationally
recognizedagencies.
4.
Any
compoundused
onthe
threadedjoint
ofthegas
piping
shall
bea
typewhichresists
the
action
of
liquefiedpetroleumgas.
5.
Supplied
gas
pressuremust
be
within
the
limitsshown
in
the
specifications.
6.
Aftercompletion
ofgas
pipe
connections,
all
joints
including
atthe
heatermust
be
checked
for
gas-
tightness
by
means
of
leakdetector
solution,
soap
and
water,
oran
equivalentnonflammablesolution,
as
applicable.
CAUTION:Sincesomeleaktestsolutions,
including
soap
and
water,
may
causecorrosion
or
stress
cracking,
the
piping
shall
be
rinsedwithwaterafter
testing,
unless
ithas
beendeterminedthat
the
leak
testsolution
is
noncorrosive.
1/2"
Threadedconnection
Gas
Piping
7.
The
appliance
andits
appliancemain
gas
valvemust
be
disconnected
from
thegas
supplypipingsystemduring
any
pressuretesting
of
thatsystem
at
testpressures
in
excess
of1/2
psi(3.5kPa).
The
appliancemust
be
isolatedfrom
thegas
piping
system
by
closing
its
equipment
shutoffvalveduring
any
pressuretesting
ofthegas
supplypipingsystem
at
testpressureequal
toor
lessthan
1/2
psi(3.5kPa).
8.
A
1/8"testplug
is
provided
for
testing
of
manifold
pressure
see
schematic
for
location(page
26)
At
time
of
installationinstallermustsupply
a
1/8"
N.P.T.pluggedtapping,accessible
for
testgauge
connection,immediatelyupstream
ofthegas
supply
connection
ofthe
appliance.
9.
The
minimum
and
maximuminlet
gas
supplypressure
areforthe
purpose
of
inputadjustment.
GAS
CONVERSION
Conversion
shouldonly
be
performed
bya
qualified
Monitor
GF
servicetechnician.
The
conversionshall
be
carried
outin
accordancewith
the
requirements
ofthe
provincialauthoritieshaving
jurisdiction
andin
accordancewith
the
requirements
of
theCAN
1-B149.1
and.2
installationcode.
CAREFULLY
FOLLOW
THE
COMPLETE
CONVERSION
INSTRUCTIONSCONTAINED
INTHE
CONVERSION
KIT
SUPPLIEDWITH
THE
GF500.
HIGH
ALTITUDEINSTALLATION
All
unitsmust
be
installedaccording
tothe
followingchart
to
determinewhichorificewill
be
used
forthe
appropriate
altitude
*Obtain
the
HighaltitudeorificefromyourDealer
Gas
InletManual
Gas
Valve
Fig.
16
Natural
Gas
Up
to
2000feet
2000-6000
feet
LiquidPropane
Up
to
2000
feet
2000-6000feet
Do
not
Change
the
orifice.(3,50mm)
*3.35mm
drillsizeorifice
Do
Not
Change
the
orifice.(2.64mm)
*2.53mm
drillsizeorifice
15

SECTION
F
FOR
YOUR
SAFETY
READ
BEFORE
OPERATING
WARNING:
Ifyoudonot
followtheseinstructionsexactly,
a
fire
or
explosion
may
resultcausingproperty
damage,
personalinjury
or
loss
of
life.
A.
This
appliance
does
not
have
a
pilot.
Itis
equipped
with
an
ignitiondevicewhichautomaticallylights
the
burner.
Donottryto
light
the
burner
by
hand.
B.
BEFORE
OPERATING
smell
all
around
the
appliance
area
for
gas.
Be
sure
to
smellnext
tothe
floor
because
some
gasis
heavierthan
airand
willsettle
on
the
floor.
WHAT
TODOIFYOU
SMELL
GAS
•Donottryto
light
any
appliance.
•Donot
touch
any
electricswitch;
donotuseany
phone
in
your
building.
•
Immediatelycallyour
gas
supplierfrom
a
neighbor's
phone.Follow
thegas
supplier'sinstructions.
•Ifyou
cannotreachyour
gas
supplier,call
the
fire
department.
C.
Use
onlyyour
hand
to
push
inor
turn
thegas
control
knob.Never
use
tools.
Ifthe
knobwill
not
push
inor
turn
by
hand,
don't
tryto
repeat
it,
call
a
qualified
service
technician.Force
or
attemptedrepair
may
result
ina
fire
or
explosion.
D.
Donotuse
thisappliance
ifany
part
has
beenunder
water.
Immediatelycall
a
qualifiedservicetechnician
to
inspect
the
appliance
andto
replace
any
part
of
the
controlsystem
andanygas
controlwhich
has
been
underwater.
OPERATING
INSTRUCTIONS
STOP!
Read
the
safetyinformationabove
on
thislabel.
1.
Setthe
thermostat
to
lowestsetting.
2.
Turn
offall
electricpower
tothe
appliance
viathe
ON/OFF
switch
onthe
controlpanel.
3.
Thisappliance
is
equippedwith
an
ignitiondevice
whichautomaticallylights
the
burner.
Donottryto
light
the
burner
by
hand.
4.
Turnmanualvalve
at
rear
of
unitclockwise
tothe
full
OFF
position.
5.
Wait
five
(5)minutes
to
clear
outany
gas.Thensmell
for
gas,
includingnear
the
floor.
Ifyou
thensmellgas,STOP!
Follow
"B"inthe
safety
informationabove
on
thislabel.
If
you
don'tsmellgas,
goto
next
step.
6.
Turnmanual
gas
valve
to
the
full
ON
position.
^
7.
Turn
onall
electricpower
tothe
appliance.
8.
Setthe
thermostat
to
desiredsetting.
9.
Ifthe
appliance
will
not
operate,follow
the
Instructions
"To
Turn
OffGasTo
Appliance"
and
callyourservice
technician
orgas
supplier.
TO
TURN
OFFGASTO
APPLIANCE
1
.Turn
off
electricpower
tothe
applianceusing
the
ON/OFFswitchlocated
onthe
front
of
unit.
2.
Turnmanualvalveclockwise
tothe
full
OFF
position.
/">
NOTE:
The fan
will
continue
to
operate
until
the
appliance
is
cool,
do not
turn
the
appliance
off by
unplugging
it
from
the
wall.
Unplug
the
appliance
only
after
unit
is
cooleddown.
16

STARTING
INSTRUCTIONS
•Step
1:
Plug
inthe
Heater
Plug
intheAC
cord,
and
route
it
away
from
the
area
ofthe
flue
pipe.
Itis
recommendedthat
no
otherappliance
share
the
same
outlet.
NOTE:
When
the
unit
is
operated
for the
first
time
or the
gas
piping
is
replaced,
the
unit
may not
come
ON
the
first
few
times
since
air is in the
piping.
In
this
case,
repeat
the
starting
procedures.
Step
2:Set
"ON"Button
Depress
the
operationbutton
toputitinthe
"ON"
position(Figure
17).The
"RUN"Lamplightsindicating
"Set
Room
Temperature"
and
"Present
Room
Temperature".
Burnerstatuslamps
will
light
and
ignition
willstartafter
approximately
20
seconds.
In30
seconds
the
circulation
fan
willstart
to
operate,
and
warm
air
will
be
feltcoming
through
the
cabinet
grill.
RI
IM
AUT«
ECONOMYBURNERSTATUS
SET
ROOM
PLUb
_:=
ItMH
_ _ _
—
j
OPERATION
TIMER
SELECTOR
TIME/TEMP
SET
CLOCK
ON/OFF
AUTO
ECONOMY
SET
1s,
2nd
3rd4th
T|MF|
WOMR
MINI
ITF
SFT
r
PLUS
*^«
••«
^««
m^mm
mmm
'
<Mc.\
|
HOUR
MINU
Ib
ot
I
a
en
a
cu
LEAR
a
Fig.
17
ADJUSTING
ROOM
TEMPERATURE
Pressing
either
the
"Up"
or
"Down"buttonwill
increase
or
decrease
theset
temperature
by2
degreeincrements.
Once
desiredtemperature
is
displayed,
press
set
button
to
lockintomemory.
The
lights
onthe
controlpanelwillindicate
the
level
of
heater
operation—low
or
high.
BURNER
MODE
The
heaterwillautomaticallychange
its
heatoutputuntil
the
desiredroomtemperature
is
reached.
While
it
cycles,
youmay
hear
the
circulation
fan
changespeed.
Depending
onthe
outputrequired
to
maintain
the
desired
room
temperature,
the
indicatorlightswillilluminate
inthe
followingpattern:
LIGHT
PATTERN
High
4
indicators—On
Low
2
indicators—On
Off
*No
lights
on
*The
heaterwillshutitself
off
temporarilywhen
the
desiredroomtemperature
has
beenreached
and
restartautomatically
when
necessary
to
maintainroomtemperature.
NOTE:
The
heater
may
display
room
temperature
4
degrees
above
set
temperature,
depending
on
heater
load
conditions,
before
shutting
itself
off.
INSTRUCTIONS
FOR
ECONOMYPLUSMODE
To
engage
the
economyplusmode,simplypressdown
the
button
labeled
"EconomyPlus",
to
disengagepressagain.
NOTE:
Operation
switch
must
be
"ON"
and in
manual
mode.
Thisfeatureminimizes
the
"ON"
and
"OFF"cycling
ofthe
unit
by
allowing
itto
overshoot
theset
temperature
by12
degreesinstead
ofthe
normal
4
degrees.
The
advantages
of
thisfeature
areto
increase
the
overallefficiency
ofthe
unit
by:
1.
Reducingheatloss
during
the
prepurge
and
postpurgecycles.
2.
Reducinginefficientcombustionassociatedwithstart
upand
shutdown.
3.
Prolongingcomponentlife
by
decreasingexpansion
and
contraction
of
internalparts.
NOTE:
This
feature
could
be
compared
to
driving
an
automobile
in
stop
and go
traffic
(regular
mode)
versus
highway
driving
with
cruise
control
engaged
(Economy
Plus
mode).
17

TURNING
OFFTHE
HEATER
RELIGHTING
THE
HEATER
To
turn
offthe
heater,
press
the
OperationButton
toput
itinthe
"Off"position(Figure
17).
The
operationlight
will
go
out,
andthe
fuelflow
will
stop.
After
turning
heater
offthe
fans
willcontinue
torun
until
unit
has
cooleddown
tothe
pointwhere
the
fans
will
automatically
stop.
Automatic
controlspreventyour
heater
from
relighting
after
the
OperationButton
has
been
setto
"Off"until
heater
has
cooled.
If
the
OperationButton
isputinthe
"On"position
during
the
coolingperiod,
the
heaterwillautomatically
relight
attheendofthe
period.
PROGRAMMING
THE
HEATER
SETTING
THE
CLOCK
Step
1:
Setthe
TimerSelector
Press
the
"TimerSelector"button,
at
whichtime
the
"ClockSet"Lightwillilluminate.
TheLED
indicator
inthe
Display
Windowwillshow88:88
at
thispoint.
DISPLAYWINDOW
RUN
AUTO
EC?n?QMY
BURNERSTATUS
r
l_Uo
_
OPERATION
TIMER
SELECTOR
CLOCK
ON/OFF
AUTO
ECONOMY
SET
1st
2nd
3rd
4th
SETJ
ROOM
TEMP
AM
PM
•
n
n
TIME/TEMP
SET
EH
HOUR
MINUTE
SET
CLEAR
CH
EH
EH
EH
TEMP|
| UP
DOWN
TIMER
SELECTOR
Fig.
18
Step
2:Setthe
Hour
Press
the
"Hour"Buttonuntil
the
correcthour(either
A.M.
or
P.M.)appears
inthe
window.
Step
3:Setthe
Minute
Press
the
"Minute"Button
until
the
correcttimeappears
in
the
window.
Immediately
press
the
"Set"Button.
NOTE:
If the
"Set"
Button
is not
pressed
within
1
minute
after
the
time
is
set,
the
programming
will
be
cancelled.
NOTE:
The
"Hour"
and
"Minute"
Buttons
can be
pressed
and
held
or
pressed
momentarily
to
change
the
time.
18
This manual suits for next models
1
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