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MONTAGUE LEGEND C12 User manual

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INSTRUCTION MANUAL
THE MONTAGUE COMPANY
1830 Stearman Avenue P.O. BOX 4954
HAYWARD,CA 94540-4954
TEL: 510/785-8822 FAX: 510/785-3342
Gas Fired Heavy Duty
Counter Ranges
MONTAGUE
Models:
C12, C18, C24 & C36
Keep area around appliances free and clear from combustibles.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
These instructions should be read thoroughly before attempting installation.
Set up and installation should be performed by qualified installation personnel.
Effective October 1, 2001: All Montague
heavy duty ranges and broilers will be built
with orifices and regulators set to operate
on 6” W.C. manifold pressure
You must specify the manifold pressure
and gas type listed on the model identifi-
cation plate to order replacement burner
valves, orifices, or pressure regulators.
2
IMPORTANT
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE
POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE OBTAINED BY
CONSULTING THE LOCAL GAS SUPPLIER.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected
and packed by skilled personnel before leaving the factory. The transportation company
assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt,
and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.
3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is un-
packed, notify transportation company or carrier immediately, and file “concealed dam-
age” claim with them. This should be done within fifteen (15) days of date that delivery
was made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage incurred in transit. We will, however, be glad
to furnish you with necessary documents to support your claim.
WARNING:
Improper installation, adjustment,
alteration, service or maintenance
can cause property damage, injury
or death. Read the operating and
maintenance instructions thor-
oughly before installing or servic-
ing this equipment.
FOR YOUR SAFETY:
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
CONTENTS
INSTALLATION ……………………. 3 MAINTENANCE………...8
OPERATION .……………………….. 8 SERVICE………………….9
RENEWAL PARTS……….16
3
INSTALLATION
The MONTAGUE gas ranges manufactured for use with the type of gas indicated on the name-
plate.
The Montage heavy duty gas counter ranges are produced with the best possible materials and
workmanship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT TROU-
BLE-FREE OPERATION.
Qualified installation personnel are individuals, a firm, corporation, or company which either in
person or through a representative are engaged in, and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or servicing
of equipment, who is experienced in such work, familiar with all precautions required, and has
complied with all requirements of state or local authorities having jurisdiction. Reference: Na-
tional Fuel Gas Code Z223.1
Ventilating Hood
The range(s) must be installed under a properly designed ventilating hood. The hood
should extend at least 6” beyond all sides of the unit. The hood should be connected to an
adequate mechanical exhaust system.
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF
QUALIFIED INSTALLAION AND SERVICE PERSONNEL ONLY. INSTALLATION OR
SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE
BR/INJURY TO THE OPERATOR.
READ CAREFULLY AND FOLLOW THESE INSTRUCTIONS
THE RANGE(S) MUST BE INSTALLED IN ACCORDANCE WITH THE LOCAL CODES,
OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE,
ANSI Z223.1, INCLUDING:
1. The appliance and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test
pressures in excess of 1/2 psig. (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its
individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressure equal to or less than 1/2 psig. (3.45 kPa).
PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.
4
Information on the construction and installation of ventilating hoods may be obtained from the
“Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors
from Commercial Cooking Equipment”, NFPA No. 96, available from the National Fire Protection
Association, Batterymarch Park, Quincy, MA 02269.
It is also necessary that the sufficient room air ingress be allowed to compensate for the amount of
air removed by the ventilation system. Otherwise, a subnormal atmospheric pressure will occur
which may interfere with burner performance or may extinguish the pilot flame. In case of
unsatisfactory oven performance, check with the exhaust fan in the “OFF” position.
Clearances
Adequate clearances must be provided in the aisle and at the side and back to allow for servicea-
bility. Adequate clearance for air openings into the combustion chamber must be provided.
ASSEMBLY:
Uncrate range as near to final location as possible. Remove all shipping wire from burners and all
packing material and accessories from unit. Then assemble as follow:
1. When legs are provided, screw the adjustable feet of the legs in all the way. Then tightly screw
the complete leg assembly into the mounting holes at each corner of the range.
2. If top castings are removed, identify castings to they are replaced in the same position and on
the same range as when received from the factory.
INSTALLATION
CLEARANCES
COMBUSTIBLE NONCOMBUSTIBLE
CONSTRUCTION CONSTRUCTION
BACK: 2” 0”
LEFT & RIGHT SIDE: *6” 0”
WITH 4” OR 6” LEGS: SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOORS.
WITHOUT LEGS: FOR USE ONLY ON NONCOMBUSTIBLE FLOORS.
CAUTION!
DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR TO THE
RANGE(S). KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
INSTALLATION
5
INSTALLATION
Setting in Place
Battery Arrangements
1. Place the first range in the exact position it will occupy in the battery.
2. Using a carpenter’s level, level the unit from front to rear and side to side. Adjust as follows:
4” ADJUSTABLE LEGS: Adjust by turning foot on adjustable legs.
WITHOUT LEGS: Place shim under the low side. This operation is important since
variations in floors and curbs are common. Unless units are level, difficulty will be encountered in
a aligning the gas supply manifold and the units will not butt together tightly.
3. Remove the upper valve panel from the range.
4. Move the next range into position.
5. Engage union nut on manifold with male fitting on next unit and draw up union nut hand tight. Be
sure appliances butt together both front and rear. If manifolds do not align, then ranges are not
level. In extreme cases, it may be necessary to loosen manifold bolts and adjust.
6. Continue leveling and connecting gas supply manifolds together until all appliances in the
battery are connected.
7. Tighten manifold union gas tight. Use back up wrench to prevent manifold from rotating.
FAILURE TO DO THIS MAY RESULT IN DAMAGE TO PILOTS AND GAS VALVES.
C CHECK ENTIRE SYSTEM FOR GAS LEAKS.
Fry Top Ranges:
Fry Top Plate Adjustment: Leveling bolts are at the rear of the range under the fry top plate. Adjust
leveling bolts so that plate is pitched to the front to provide for grease runoff. (See Fig. 1)
High Shelf, High Back or Stub Back:
Lift high shelf, high back or stub back above the range and slide legs into position. (See Fig. 2)
6
INSTALLATION
GAS APPLIANCE REGULATOR
Unless otherwise specified, the range is equipped with fixed orifices for use with a manifold pressure
of 4.0 or 6.0” water column for natural gas and 10.0” water column for propane gas. (Note: See rat-
ing plate for manifold pressure.)
The gas pressure regulator furnished by the installer must comply with the following:
1. The pressure regulator(s) must have a maximum regulation capacity for the total connected load.
2. The pressure regulator(s) installed must be listed by a nationally recognized testing agency.
3. The pressure regulator(s) must have a pressure adjustment range to allow adjustment to the
manifold pressure on the appliance rating plate.
4. Unless the manifold pressure on all connected appliances is the same, a separate pressure reg-
ulator must be supplied for each appliance(s) having different manifold pressures.
A GAS APPLIANCE PRESSURE REGULATOR SUITABLE FOR THE BATTERY
APPLICATION AND ADJUSTED FOR THE MANIFOLD PRESSURE SPECIFIED ON
THE RANGE NAMEPLATE MUST BE FURNISHED BY THE INSTALLER AT THE
TIME OF INSTALLATION.
7
INSTALLATION
GAS CONNECTION
Before connecting the range battery to the gas supply line, be sure that all new piping has been
cleaned and purged to prevent any foreign matter from being carried into the controls by the gas.
In some cases, filters or drops are recommended. A separate Gas Shut Off Valve must be in-
stalled upstream, from the gas pressure regulator adjacent to the range battery and located in an
accessible area.
It is important that adequately sized piping be run directly to the point of connection at range bat-
tery with as few elbows and tees as possible. Consult local gas company for proper piping size
and gas pressure.
Turn Gas Shut Off Valve “ON” and immediately check carefully for gas leaks. Do this before at-
tempting to operate the range battery.
PILOT ADJUSTMENT—TOP BURNERS
OPEN TOP: The front and rear pilots are controlled by one valve. To adjust pilot, turn adjusting
screw counter-clockwise to increase or clockwise to decrease the pilot flame. Adjust flem to a
point where only a trace of yellow tip remains.
HOT TOP & FRYTOP: Each pilot is controlled by a pilot valve. Turn adjusting screw until pilot
flame is 1/2” high.
WARNING: CAP ALL UNUSED OPEN ENDS OF THE GAS SUPPLY MANIFOLD.
PIPE JOINT COMPOUND OR THREAD SEALANT THAT IS USED SHOULD BE
RESISTANT TO ACTION OF LIQUEFIED PETROLEUM GASES.
TEST ALL PIPE JOINTS FOR LEAKS BEFORE OPERATING RANGE(S). THIS
INCLUDES ALL GAS CONNECTIONS THAT MAY HAVE LOOSENED DURING
SHIPMENT. USE A RICH SOAP SOLUTION (OR OTHER ACCEPTED LEAK TESTER)
AROUND ALL PIPE CONNECTIONS AND ALL OTHER JOINTS. DO NOT USE AN
OPEN FLAME. ABSOLUTELY NO LEAKAGE SHOULD OCCUR, OTHERWISE THRE IS
A DANGER OF FIRE OR EXPLOSION DEPENDING UPON CONDITIONS. NEVER USE
IF LEAKAGE IS DETECETD.
8
BURNER ADJUSTMENT
The efficiency of the range depends on a delicate balance between the supply of air and volume of
gas so that complete combustion is achieved. Whenever this balance is disturbed, poor operating
characteristics occur.
The air supply is controlled by an air shutter on the front of the burner. The air shutter openings
should be increased until the flame on the burner begins to “lift”. The air shutter should then be
closed slightly and locked in place. A yellow streaming flame indicates insufficient air. This condition
can be corrected by increasing the air shutter opening.
FRY TOP THERMOSTATS
The bypass (minimum burner flame) has been adjusted at factory and should require no further ad-
justment if the gas manifold pressure is correct.
INSTALLATION
THE BYPASS FLAME MUST BE RECHECKED WHEN PERFORMING CHECKOUT
OF RANGE PRIOR TO PLACING EQUIPMENT IN SERVICE. THE BYPASS MUST
BE SET CAREFULLY AND ACCURATELY. REFER TO SERVICE SECTION OF
THIS MANUAL FOR PROPER PROCEDURE.
9
OPERATION
GAS CONTROLS
TOP BURNERS– OPEN, HOT TOP, AND MANUAL FRY TOP
Check that pilots are burning. Then rotate valve handles counter clockwise to full on, burner will
ignite automatically. Adjust flame height as desired. To shut down, rotate valve handle clockwise
to “OFF” position.
FRY TOP—THERMOSTAT CONTROLLED
Check that pilot(s) are burning. Then push thermostat dial inward and rotate dial counter-
clockwise to maximum thermostat setting, burner will ignite automatically. After ignition, turn ther-
mostat dial to desired setting. To shut down, rotate thermostat dial clockwise to “OFF” position.
SUGGESTIONS
* Break the habit of turning on all your equipment first thing every morning. Unless you plan
to use a piece of equipment, leave it off until it’s needed.
* There is no need to preheat an open top burner. Use full flame to start foods cooking
quickly; reduce flame to simmer foods. Regulate the burners so that flame tips touch the
bottom of the utensil. Use lids on pots to keep heat in. Turn burner off when not in use.
* Limit preheat time to 10-15 minutes on hot top ranges using full flame. Use flat bottom
pans for efficient use of heat. Use lids to keep heat in. During idling period, use low flame
or turn one or more burners off. Heat only section of hot top required.
* Preheat fry top 10-15 minutes prior to use. Usually, a medium or low flame is adequate
for light frying. If fry top has a thermostat, use it to avoid wasting gas and for best results.
During slack periods, turn the burner down.
OPERATING INFORMATION FOR THIS RANGE HAS BEEN PREPARED FOR USE BY
QUALIFIED AND/OR PROFESSIONAL OPERATING PERSONNEL.
CAUTION
DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR TO THE
RANGE. KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF
VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR
SERVICE
10
MAINTENANCE
Care and Cleaning
The complete range should be given a periodic cleaning. Lint and grease suspended in the air tend
to collect in air passages. Therefore, all flueways, air passages and openings, burner ports, primary
air openings, etc. should be periodically cleaned to prevent clogging.
Exterior
PAINTED SURFACE: Allow equipment to cool after use and wash with a mild detergent or soap
solution. Dry thoroughly with a dry cloth.
STAINLESS STEEL SURFACES: To remove dirt, grease, or product residue from stainless steel,
use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thor-
oughly with a clean cloth.
To remove grease and food platter, or condensed vapors that have baked on the equipment, ap-
ply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the pol-
ishing lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished
lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION.
Soil and burnt deposits which do not respond to the above procedure can usually be removed by
rubbing the surface with SCOTCH-BRITE scouring pads or STAINLESS scouring pads. DO NOT
USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the
appearance of the finish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT
STAINLESS), SCRAPER, FILE, OR OTHER STEEL TOOLS. Surfaces which are marred collect
dirt more rapidly and become more difficult to clean. Marring also increases the possibility of cor-
rosive attack.
To remove heat tint: Darkened areas sometimes appear on stainless steel surfaces where the
area has been subjected to excessive heat. These darkened areas are caused by thickening of
the protective surface of the stainless steel and are not harmful. Heat tint can normally be re-
moved by the foregoing, but tint which does not respond to this procedure calls for a vigorous
scouring in the direction of the polish lines, using SCOTCH-BRITE scouring pads or a STAIN-
LESS scouring pad in combination with a powdered cleanser. Heat tint action may be lessened
by not applying or reducing heat to equipment during slack periods.
OPEN TOP SECTION
DAILY: Wipe top with burlap or other grease absorbing material to remove spillovers, grease,
etc. before they burn in.
WEEKLY: Open Top Section should be washed in a solution of washing soda and water (after
they are entirely cooled). Remove and wash drip pan under burners. Brush burner head weekly
with a stiff wire brush and clean clogged ports with stiff fire or ice pick. Excessive grease build up
may be removed from burners by soaking in a solution of washing soda. Dry Burners by inverting
on oven rack in a low temperature oven.