Montana Instruments Cryostation S Series User manual

4117-DOC002
Option User Manual
Cart with Electronics Rack
Cryostation s-series
Version: 1.1
July 2020
www.montanainstruments.com
[e-mail]
+1.406.551.2796
101 Evergreen Drive
Bozeman, MT 59715, USA

This page intentionally left blank.

Cart with Electronics Rack
3
Specifications and product information listed in this document are accurate to the time of publishing
for a standard system. Options, custom designs, and/or other modifications may cause slight
differences. Future design changes to the system, including software updates, may change information.
© Montana Instruments® Corporation, All Rights Reserved
No part of this publication may be reproduced, distributed, or transmitted in any form or by any means,
including photocopying, recording, or other electronic or mechanical methods, without the prior written
permission of Montana Instruments.
Montana Instruments, Cryostation, nanoReveal, microReveal, Cryo Optic, and ATSM are trademarks of
Montana Instruments Corporation. Other brand names used are the property of their respective owners.

Option User Manual
4
Table of Contents
Section 1 - Preface ........................................................................................................................................................ 5
1.1 Conventions Used in this Manual.............................................................................................................................. 6
1.1.1 Abbreviations................................................................................................................................................................................ 6
1.1.2 Explanation of Safety Warnings.............................................................................................................................................6
1.1.3 Graphical Symbols ...................................................................................................................................................................... 7
1.2 General Hazard Information........................................................................................................................................8
1.3 Technical Support Information .................................................................................................................................. 9
1.3.1 Warranty & Repairs ....................................................................................................................................................................9
1.3.2 Accessories & Replacement Parts......................................................................................................................................... 9
1.3.3 Contact Details ............................................................................................................................................................................. 9
Section 2 - Option Overview.....................................................................................................................................10
2.1 Cart with Electronics Rack ..........................................................................................................................................10
2.1.1 Intended Use...............................................................................................................................................................................10
2.1.2 Components................................................................................................................................................................................10
2.1.3 Technical Specifications..........................................................................................................................................................12
2.1.4 Safety Information ....................................................................................................................................................................12
Section 3 - Option Installation & Handling...........................................................................................................13
3.1 Packaging Contents .....................................................................................................................................................13
3.2 Unpacking the Components......................................................................................................................................13
3.2.1 Unpacking the Cart with Electronics Rack.......................................................................................................................14
3.3 Connecting System Cables and Power....................................................................................................................15
Section 4 - Appendices...............................................................................................................................................17
4.1 Related Documentation..............................................................................................................................................17
Manual Addendum........................................................................................................................see Supplement A

Cart with Electronics Rack
5
Section 1 - Preface
WARNING
Read all instructions before using this product
All users must read and understand this manual and all other safety instructions before using the
equipment. Retain these instructions for future reference.
This manual is intended for users of the Montana Instruments products and systems described herein.
Users include anyone who may physically interact with the system or peripheral equipment, including
installing, setting up, or configuring the system or anyone who may operate system components via
operating panels, the supplied user interface, or remote interfaces.
This manual may be used by facilities personnel for determining infrastructure requirements in the
room or building where the equipment will be installed.
This manual should be referenced by authorized service personnel for important safety and hazard
information and other product restrictions.

Option User Manual
6
1.1 Conventions Used in this Manual
The following style conventions are used in this document:
•Vertical bar ( | )
oIndicates alternative selections. The bar may be used in place of “and” or “or”.
•Alphanumeric List (1., 2., 3…| a., b., c…)
oIndicates instructions or actions which should be completed in a specific ordered
sequence.
•Bulleted List (•| ◦ | -)
oIndicates instructions, commands, or additional information about an action.
oMay alternatively be used for unordered lists of materials or additional reference notes.
•Courier Font
oIndicates a label or indicator on a physical product or part.
oIndicates a system output, such as a display reading.
oMay also be used for URLs, file paths, file names, scripting language, prompts, or syntax.
1.1.1 Abbreviations
The following abbreviations may be used:
•ACM: Ancillary Control Module
•CAN: Controller Area Network
•DMM: Digital Multimeter
•HDMI: High Definition Multimedia Interface
•MI: Montana Instruments
•PCB: Printed Circuit Board
•TCM: Temperature Control Module
•UI: User Interface
•UPS: Uninterruptible Power Supply
•USB: Universal Serial Bus
•VNC: Virtual Network Computing
•International System of Units (SI) symbols
•System of Imperial Units symbols
•Element, molecule, and compound abbreviations
1.1.2 Explanation of Safety Warnings
Safety and hazard information includes terms, symbols, warnings, and instructions used in this manual
or on the equipment to alert users to precautions in the care, use, and handling of the system. The
following hazard levels and information are considered:

Cart with Electronics Rack
7
DANGER
Serious personal injury
Imminent hazards which, if not avoided, will result in serious injury or death.
WARNING
Serious personal injury
Potential hazards which, if not avoided, could result in serious injury or death.
CAUTION
Possible personal injury
Potential hazards which, if not avoided, could result in minor or moderate injury.
NOTICE
Command or Product Safety Notice
Potential hazards which, if not avoided, could result in product damage.
» NOTE
Points of particular interest for more efficient or convenient equipment operation; additional
information or explanation.
1.1.3 Graphical Symbols
The following symbols may be used in diagrams, supporting text, and on physical parts:
Hazard Alert: General Warning
Hazard Alert: High Voltage
Hazard Alert: Laser Radiation
HDMI port
CAN bus module
USB port

Option User Manual
8
1.2 General Hazard Information
The following descriptions are of general hazards and unsafe practices that may result in product
damage, severe injury, or death.
•The products, parts, and components in this manual are to be serviced by authorized Montana
Instruments service representatives only. Failure to do so will void the warranty and may
damage the product and/or create a safety hazard.
•Only use all components provided for the intended purpose described herein.
•If the equipment or any component is used or modified in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
The following hazards may be typical for this product:
WARNING
Risk of injury when lifting or moving system components
System components, including standalone equipment and installed assemblies, may be heavy.
•Use caution when lifting or moving equipment or assemblies. Ensure proper lifting principles are
used to avoid injury.
•Equipment or assemblies >20 kg should always be lifted by two or more people or with a suitable
lifting device.
WARNING
High voltage: danger of electric shock
Electric shocks and burns from capacitor discharge or power circuits could lead to serious injury or
death.
•Before turning on any power supply, the ground prong of the power cord plug must be properly
connected to the ground connector of the wall outlet. The wall outlet must have a third prong or
must be properly connected to an adapter that complies with these safety requirements.
•Only use replacement power cords or power plugs with the same polarity and power rating as
that of the original ones. Do NOT use inadequately rated cables.
If the equipment or the wall outlet is damaged, the protective grounding could be disconnected.
•Do NOT use damaged equipment until its safety has been verified by authorized personnel.
•Do NOT disconnect or tamper with the operation of the protective earth terminal inside or
outside the apparatus.
NOTICE
Only clean exterior surfaces with acceptable fluids
•Only use deionized water, glass cleaner, or isopropyl alcohol to clean the exterior surfaces of any
enclosure. Do NOT use any volatile chemicals other than isopropyl alcohol.
•Apply fluid to a clean, lint-free cloth and wipe surface with cloth. Do NOT apply fluid directly to
any surfaces or enclosures.

Cart with Electronics Rack
9
1.3 Technical Support Information
Any technical questions or issues with the system that cannot be resolved with the information in this
manual should be referred to an authorized Montana Instruments service representative.
1.3.1 Warranty & Repairs
If the system or parts need to be returned to the Montana Instruments factory or an authorized service
center for repair or service, contact an authorized service representative for a return merchandise
authorization (RMA) number and instructions on returning the unit.
For a copy of the Limited Warranty Agreement, visit: www.montanainstruments.com/About/Warranty
1.3.2 Accessories & Replacement Parts
Only use cables, hoses, accessories, and parts provided or approved by the manufacturer. Follow all
instructions for proper installation or replacement.
•To order spare or replacement parts, please contact your local service representative.
•To order new accessories or options, or for more information on other Montana Instruments
products and technologies, please contact your local sales representative.
1.3.3 Contact Details
For a complete list of sales and service centers visit: www.montanainstruments.com/Contact
North American Authorized Service
•M-F 8:30am-5pm MST | Call: +1.406.551.2796
•Email: [e-mail]
North American Sales
•M-F 8:30am-5pm MST | Call: +1.406.551.2796
•Email: [e-mail]
International Sales & Authorized Service
•Visit www.montanainstruments.com/Contact/Sales-Offices for contact information for your local
representative.

Option User Manual
10
Section 2 - Option Overview
2.1 Cart with Electronics Rack
Models
Part Numbers
Control Rack
4117-530
Cart with Electronics Rack
(rear view shown with VC1110 bottom and SC1160 top)
2.1.1 Intended Use
The cart with electronics rack is a rack mount enclosure designed for housing the Montana Instruments
system control unit and vacuum control unit. In some configurations, the rack may also contain other
rack-mountable control devices supplied by Montana Instruments.
The cart is designed to power the system control and vacuum control units with additional power
outlets for configuration-specific devices. All other connections and interfaces to the independent
control devices remain unchanged.
2.1.2 Components
The cart with electronics rack consists of an outer enclosure with front and rear locking doors, four
exterior locking casters for mobility, an interior 19-inch rack mount system, and a power module with
C13 power receptacles.

Cart with Electronics Rack
11
Installation Requirements
The cart should be populated with Montana Instruments-supplied equipment only. The user assumes all
risk for populating empty rack spaces with other ancillary equipment. Equipment must be installed in
the following order:
•The vacuum control unit must always be placed in the bottom-most location in the rack.
•The primary system control unit should be mounted directly above the vacuum control unit. The
system control unit with the greatest number of installed peripheral cards should be considered
the primary unit.
•Any other configuration-specific devices (including a secondary system control unit), should be
mounted directly above the primary system control unit.
NOTICE
Take care when moving the cart
•Do NOT move unit while rack-mounted devices are operational. Remove all connected cables and
hoses and disconnect power prior to moving the cart.
•The cart should only be moved by rolling on its four casters. Ensure casters are locked prior to
operating any components inside.
•When rolling, the cart can be pushed by the corners of the outer enclosure or pulled by the
handles on the sides of the enclosure. The handles are NOT intended for lifting the unit.
Installation requirements
•Allow 90 cm clearance on the front and back for cables and door access and 30 cm on the sides
for air flow.
•The unit is designed to be located on the floor only. It should not be located on a mezzanine or
other elevated surface.
•The specified order of installation of rack-mounted devices must be followed to ensure proper
center of gravity.

Option User Manual
12
2.1.3 Technical Specifications
Environmental Specifications
Temperature of Environment
5 –25 °C
Humidity
5 –80% non-condensing
Altitude
<2000 m
Power Specifications
Model
4117-530
Mains Power Connector on Unit
IEC 60320 C20
Line Voltage
100 –240 VAC
Frequency
50 –60 Hz
Maximum Current Draw
15 A
Maximum Power Consumption
1500 W
Wall Outlet /
Receptacle
N. America & non-EU
Standard NEMA 5-15
CEE Europe (non-UK)
CEE 7/3 or CEE 7/5 w/ common ground terminal
UK
BS1363 (UK) w/ common earth ground terminal
Israel
I-32-3 w/ common earth ground terminal
Physical Dimensions
Component
L x W x H
Mass
4117-530
71.1 cm x 58.4 cm x 91.4 cm
52 kg (empty) –110 kg (fully-loaded)
2.1.4 Safety Information
The following hazards may be typical for this product:
WARNING
Risk of injury due to sharp edges
The interior of the enclosure contains sheet metal parts that may have sharp edges.
•When working inside the enclosure (authorized service personnel only), exercise caution to avoid
getting cut by these edges.
WARNING
High voltage: danger of electric shock
Electric shocks and burns from capacitor discharge or power circuits could lead to serious injury or
death.
•Prior to accessing the enclosure or when otherwise servicing the unit (authorized service
personnel only), completely power down any components mounted in the rack and unplug the
power cable.
•If power must be applied to diagnose issues or otherwise, a grounding strap must be applied to
the arm interfacing internal components.

Cart with Electronics Rack
13
Section 3 - Option Installation & Handling
3.1 Packaging Contents
The cart with electronics rack will arrive in a wooden crate. When ordered with a full system, compatible
rack-mounted components, including the Vacuum and System Control Units, may ship pre-loaded in
the rack. The main power cord for the cart can typically be found in the system accessory box with all
other cables.
3.2 Unpacking the Components
If an installation was ordered, we recommend leaving the system packed until a service representative
arrives.
NOTICE
Inspect shipment upon receipt
Before unpacking the system, please note the condition of the
boxes, shock watch sensors and tilt watch sensors. The boxes
should be intact and strapped to the pallets. If there is any
visible damage or if the sensors have been tripped, contact an
authorized service representative immediately and do NOT
proceed with unpacking.
Shock watch
Tilt watch
Retain equipment packaging for future use
We recommend saving the original equipment packaging (foam, box, and pallets). The packaging is
specially designed to support and stabilize the equipment and will be required if the unit needs to be
transported in the future. Some components must be packed upright on a pallet to avoid damage.

Option User Manual
14
3.2.1 Unpacking the Cart with Electronics Rack
The cart with electronics rack ships in a custom crate, typically with all control devices pre-mounted.
Locate the rack crate.
1. Unscrew and remove the top lid
of the crate.
2. Remove the two top anchor
brackets holding the rack in
place.
3. Unscrew and remove the front
panel.
4. The sides and rear panels are
removable as a single unit. With
two people, remove the rear
and side panel assembly.
5. Place two lifting straps under
the sides of the enclosure as
close to the casters as possible.
Straps should be at least 1-inch
wide and rated to at least 500
lbs each.
6. Connect the straps to a hoist to
lift the unit off the crate base
and onto the floor. The hoist
should be rated to at least 500 lbs (1000 lb+ capacity preferred).
7. The cart has casters for moving it. Unlock the casters and roll the unit to its desired location by
pushing on the outer enclosure corners or pulling by the handles on the sides of the enclosure.
8. Lock all casters prior to operating the unit.

Cart with Electronics Rack
15
3.3 Connecting System Cables and Power
The standard communication cables and hoses between system components do not change. Refer to
the System User Manual for instructions on connecting system cables and other components. The
system control unit and vacuum control unit mounted inside the cart will plug into the cart’s power
module instead of the wall. The cart then plugs into the facility wall power.
NOTICE
Only use cables and hoses provided or approved by the manufacturer
Only use the cables and hoses in the manner described below.
System Power:
Be sure to connect all other cables and hoses prior to connecting system power.
If the system control and vacuum control units are not connected to power, connect those first.
1. Locate the C13-C14 main power cords. Ensure the rocker switches on the back of the system
control unit and vacuum control units are off ( o ).
2. Connect the C13 ends to the C14 connectors located on the rear of each enclosure.

Option User Manual
16
3. Connect the C14 ends to the C13 connectors located on the power distribution module in the
cart.
Next, connect the cart with electronics rack to power.
4. Locate the C19 main power cord. Ensure the rocker switch on the back base of the cart with
electronics rack is off ( o ).
5. Connect the main power cord to the C20 connector located on the rear of the cart enclosure.
6. Connect the power plug to the appropriate 100 –240 VAC wall outlet power source.

Cart with Electronics Rack
17
Section 4 - Appendices
4.1 Related Documentation
For a copy of associated documentation, see below:
Document
Number
Document Title
Location
4100-DOC001
System User Manual:
Cryostation s-series
www.montanainstruments.com/library/files/4100-
DOC001.pdf
DOC102
General Terms and
Conditions of Sale
www.montanainstruments.com/About/Terms
DOC103
Limited Warranty Agreement
www.montanainstruments.com/About/Warranty
DOC104
End User License Agreement
http://www.montanainstruments.com/about/EULA

Notes

Notes

© Montana Instruments® Corporation, All Rights Reserved