Montgomery Ward Chef Tested 778790 User manual

Instruction Manual
Item: 778790
wards.com 1•888•557•3848
Montgomery Ward Customer Service
8:00 am to Midnight, Monday through Friday
wards.com 1•888•557•3848
Outdoor Grill
Now
we’re
cooking!

Thank you for purchasing your Chef Tested Outdoor Grill by
Montgomery Ward. Put through the paces by the experts, we
guarantee that it will perform to the highest standard, time after time,
with all the convenience, easy cleanup and durability
you rely on from Wards.
3
Important Safeguards ................... 3
Specications.................................... 4
Parts & Features.......................... 4–5
Assembly........................................6–10
How to Use.................................. 10–11
Return Information ........................12
Warranty..............................................13
Table of Contents
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Important Safeguards
READ CAREFULLY BEFORE USING AND SAVE THESE INSTRUCTIONS!
• FAILURE TO READ AND FOLLOW INSTRUCTIONS MAY RESULT IN SERIOUS
PERSONAL INJURY AND/OR PROPERTY DAMAGE.
• FOR HOUSEHOLD USE ONLY. DO NOT use this appliance for other than its
intended use.
• DO NOT install or use in or on a recreational vehicle or boat.
• DO NOT use as a heater.
• DO NOT USE INDOORS, IN A VEHICLE OR TENT. BURNING CHARCOAL OR
WOOD GIVES OFF CARBON MONOXIDE, WHICH HAS NO ODOR, BUT CAN
CAUSE DEATH. THIS GRILL IS FOR OUTDOOR USE ONLY.
• DO NOT remove safety markings, but remove all packaging materials before
rst use. Dispose of the materials via the appropriate recycling system.
• CLOSE SUPERVISION IS NECESSARY WHEN USING THIS GRILL NEAR
CHILDREN AND ANIMALS.
• KEEP A FIRE EXTINGUISHER NEAR THIS GRILL.
• DO NOT use near ammable materials, including curtains, towels, walls, etc. DO
NOT place any paper, plastic or other nonfood items on or in the grill.
• DO NOT store this grill near gasoline or other combustible liquids or vapors.
• The use of alcohol or drugs may impair the user’s ability to properly assemble
or safely operate this grill. Use extreme caution when working near a hot grill.
• Use caution when lifting or moving the grill to avoid back strain or injury.
• Use this grill on a stable, dry, heat-resistant surface, such as asphalt, concrete or
ground. DO NOT operate on carpet or wood decking.
• DO NOT use an accessory or attachment not recommended by Wards.
• Keep hands, hair and clothing away from hot surfaces.
• Always use oven mitts when handling hot food.
• DO NOT attempt to move a grill when it is hot or has hot ash/coals.
• Minimum clearance on all sides of grill is 36".
• DO NOT operate the unit under overhead construction.
• DO NOT leave the unit unattended while in use.
• DO NOT leave hot ash/coals unattended.
• Always wear heat-resistant gloves to open the re box or vents.
• Handle the porcelain-coated cooking grids with care.
• DO NOT cool a hot cooking grid in cold water!
• Alert/inform all persons in vicinity when grill is hot.
• Dispose of cold ash/coals by wrapping in aluminum foil and placing in a
noncombustible container. Ensure there are no combustible materials in or near
the container. If you must dispose of hot ash/coals, place in aluminum foil and
soak with water before placing in a noncombustible container.
.

1. Fire Box Lid
2. Lid Hinge (2)
3. Air Vent (4)
4. Warming Rack
5. Cooking Grid (2)
6. Fire Box Hinge (2)
7. Fire Box Back Panel
8. Fire Box Left Panel
9. Fire Box Front Panel
10. Charcoal Tray Assembly
11. Cart Handle Base (2)
12. Cart Handle
13. Left Back Leg
14. Left Front Leg
15. Leg Base (2)
16. Bottle Opener
17. Ash Tray
18. Bottom Shelf
19. Ash Tray Handle
20. Right Back Leg
21. Wheel Axle
22. Wheel Cover (2)
23. Wheel (2)
24. Charcoal Tray Handle
25. Charcoal Tray Handle
Lifting Lever
26. Right Front Leg
27. Side Shelf with Hooks
28. Fire Box Right Panel
29. Fire Box Handle
30. Fire Box Handle Base
31. Front Door Lock
32. Lid Handle
33. Handle Base (4)
34. Temperature Gauge
Parts & Features (cont.)
Specications
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45
DIMENSIONS 44"W x 42"H x 28" D
MODEL XS-C001A
Parts & Features
19
3
4
5
6
7
8
9
10
11
12
13
14
15
17
16
18
28
21 22
23
26 25
30
32
31
33
34
1
2
20
29
24
27
AA. Nut M6 (9)
BB. Screw M6x12 (32)
CC. Screw M6x35 (4)
DD. Screw M6x40 (4)
EE. Washer (4)
FF. Hinge Bolt (2)
GG. Cotter Pin (2)
HH. Screw M6 Half
Thread (4)
II. Screw M6x70 (2)
JJ. Nut M10 (2)
LL. Screw M6x25 (2)
ADDITIONAL
HARDWARE

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6
Assembly Assembly (cont.)
28
7
8
9
BB(2)
WARNINGS:
• This grill is heavy; 2 people are needed for safe assembly.
• Wear protective gloves to protect from sharp edges.
1. ASSEMBLE FIRE BOX
2. ATTACH VENTS
3
EE(2)
BB(8)
AA(2)
26
14
13
20
15
18
3. ATTACH LEGS AND LEG BASES
4. ATTACH BOTTOM SHELF
BB(8)
BB(4)
22
23 21
29
30
31
12
11
5. ATTACH WHEELS AND COVERS
6. ATTACH CART HANDLE, FIRE BOX HANDLE AND LOCK
JJ(2)
AA
II (2)

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Assembly (cont.)Assembly (cont.)
25
10
BB(4)
7. CHARCOAL TRAY HANDLE
(with 1 small hinge bolt and 1
small cotter pin already
attached) AND LIFTING LEVER
(with 1 small hinge bolt and 1
small cotter pin already
attached)
9. CHARCOAL TRAY
ASSEMBLY AND
LIFTING LEVER (with 1
small hinge bolt and 1
small cotter pin already
attached)
8. CHARCOAL TRAY ASSEMBLY
25
10
19
33
17
10. ASSEMBLE ASH TRAY AND ATTACH FIRE BOX HINGES
6
16 27
11. ATTACH BOTTLE OPENER, ASH TRAY AND SIDE SHELF
17
BB(2)
DD(4)
HH(4)
19
33
32
2
1
3
LL(2)
CC(4)
EE(2)
BB(2)
12. ASSEMBLE FIRE BOX LID
AA(6)
24
BB(2)

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How to Use (cont.)Assembly (cont.)
13. ATTACH FIRE BOX LID
FF(2)
GG(2)
4
5
14. WARMING RACK AND COOKING GRIDS
How to Use
Season the Grill
Before rst use, season the unit for better cooking and durability. Failure to
properly do this may damage the nish and/or leave metallic avors on your food.
1. Coat interior surfaces of the grill with vegetable cooking oil.
2. Follow steps 1–6 for “Light the Charcoal.”
3. Sustain burn for 2 hours with lid closed and all dampers open.
4. Allow the unit to cool down and it is ready for use.
Light the Charcoal
1. Open the grill lid and remove cooking grids.
2. Adjust charcoal tray to level 3.
3. For fuel, charcoal is recommended, but wood or a combination of wood and
charcoal may be used. We recommend using no more than 3 lbs. of charcoal
at once and adding more, as needed, for cooking.
4. Pour enough charcoal to form an even layer on the charcoal tray. Group the
coals into a mound. Use more coal if cooking in cold or wet weather (for a
longer burn time).
5. Add charcoal starter uid, if desired, per package instructions. If you spill any,
change clothes or thoroughly clean up the spill before lighting the grill.
WARNING: DO NOT substitute gasoline, kerosene or alcohol for charcoal
starter. In some states, the use of charcoal starter is prohibited by
law. In this case, substitute parafn-based starter cubes.
6. Light the charcoal carefully with a long match or long lighter. Light the charcoal
in 3 places and allow the re to spread. Move the charcoal tray to level 1.
7. With the lid open, allow the charcoal briquettes to fully ignite (ame will be gone
and coals will begin to turn gray in about 15 minutes).
8. When the charcoal is ready, spread it out using tongs to form a layer over the
charcoal tray. Carefully replace cooking grates.
Cooking
1. Adjust the charcoal tray to achieve the desired temperature (level 1 is coolest,
5 is hottest). We DO NOT recommend raising a full tray higher than level 3.
2. For more heat, open side air vents. For less heat, close vents.
3. Cooking temperature should not exceed 500° F (260° C). If the temperature
goes above 500° F (260° C), open the lid and allow the charcoal to cool.
4. Wait for the ame to burn out before adding food to the grill.
5. When nished cooking, allow the grill to cool completely before moving or
covering.
Cleaning & Care
1. Always allow the grill and ash/coals to cool completely before cleaning or
moving the grill.
2. DO NOT use harsh cleaning solutions.
3. The cooking grids and warming rack can be cleaned using a brush designed
specically for grill cleaning or they can be removed and hand washed in warm,
soapy water.
4. Wipe the exterior of the grill with a damp cloth, as needed.
5. Slide out and empty the ash tray after each use.
6. Rust can appear on the inside of your grill. Maintaining a light coating of
vegetable oil on interior surfaces will help protect it. Never paint the interior of
the grill.
7. Exterior surfaces of the grill may need occasional paint touch up. If needed, use
a commercial, high-temperature spray paint.
8. Store this unit in a dry, protected location.

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If any item, for any reason, does not meet your expectations, just
return it to us. We’ll gladly either:
• Refund your merchandise amount
• Credit your account
• Send a replacement
You can return any unused item in its original packaging within 60
days of its receipt for a full refund of the purchase price (excluding
shipping and handling charges).
Please send returns to:
Montgomery Ward, Inc.
Attn: Customer Returns
2000 Harrison Suite 100
Clinton, IA 52732-6676
When returning an item:
• Use the original packaging and pack it securely.
• Please adequately insure your item in case you need to
make a claim with the carrier you choose for returning your
item.
• Include your order number and reason for return.
• We recommend keeping the receipt for 4 weeks.
Montgomery Ward, Inc. warrants this product
to be free from defects in material and workmanship
for one year from provable date of purchase.
Within this warranty period, Montgomery Ward
will repair or replace, at its option, defective parts of this
product at no charge provided the product is
returned freight prepaid with proof of purchase
to Montgomery Ward.
Allow 2–4 weeks for return shipping.
This warranty does not cover improper installation, misuse,
abuse or neglect on part of the owner. Warranty is also
invalid in any case that the product is taken apart or
serviced by an unauthorized service station.
This warranty gives you specic legal rights and they may
vary from state to state.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL
OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO THOSE OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
1 Year Limited Warranty
Montgomery Ward Customer Service
8:00 am to Midnight CST, Monday through Friday
wards.com 1•888•557•3848
Returns

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