Montigo RFK3002 Instruction Manual

Optional Fan Kit
Installing the RFK3002/3004 Fan Kit
Page 1 XT0018 - 150324
This kit should be installed by a qualied person.
Check local codes and read all instructions prior to installation.
Ensure that all power to the appliance is off at the electrical breaker or fuse
before beginning installation. Ensure gas is turned off at the shutoff valve before
beginning installation.
CAUTION
Optional Fans
for use with:
B34 DV2; B34 DV2-F
B38 DV2; B38 DV2-F
General Information
This blower kit is for installation with the models listed above.
®
C
US
Before You Begin
• Please read all instructions carefully
• We strongly recomment that all electrical service work be per-
formed by a qualied electrical contractor.
• Check to ensure that all components required for installation are
included in your package.
KIT # Contents
RFK3002 2 fans, 1 PPO box, 1 wire harness (PCH2), speed
controller (DRB001), 10 screws (HW2054),
heat-activated control and speed control
RFK3004 4 fans, 1 PPO box, 1 wire harness (PCH4), speed
controller (DRB001), 20 screws (HW2054),
heat-activated control and speed control
Figure 1 Kit contents (RFK3002).
Figure 2 Kit contents (RFK3004).
PPO Box
Fans
DRB001
PCH2
Fans
PPO Box
DRB001
PCH4
WARNING
When installing the replace - gas lines, ttings,
accessories or any other objects cannot impede the
proper movement of the door buckles.
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Installation
Page 2 XT0018 - 150324
Figure 3 Accessing control compartment.
Figure 4 Cutaway view of control compartment showing fan
motor installation.
Figure 5 Installing the PPO Box.
2. Fan Motor Installation
• Install each fan motor with the blades facing the 4" round fan
opening. Attach the mounting legs by screwing into the pilot
holes around the fan opening. Spin the fan blades by hand
to ensure they don't hit the fan opening. (See Figure 4.)
3. Installing the Power Box (only for B34DV2, B38DV2)
• The PPO box connects the fans to the household electrical
supply. In some models this box has been factory-installed,
and is located at the bottom right corner of the replace.
• If the PPO box has not been factory installed, ensure that
the household electrical supply is shutoff at the breaker or
fuse, and connect the two wire leads from the box to the
household electrical supply. Insert the PPO box into the
square hole in the right-hand side of the control compartment
and screw into place using self drilling hex screws as shown
in Figure 5, 6 and 7.
Optional Fan Kit
Optional Fan Kits
Installing the Power Box
The PPO box connects the fans to the household electrical supply.
In some models this box has been factory-installed, and is located
at the bottom right corner of the fireplace.
If the PPO box has not been factory installed, ensure that the
household electrical supply is shuto at the breaker or
fuse, and connect the two wire leads from the box to the
household electrical supply. Insert the PPO box into the square hole
in the right-hand side of the control compartment and screw into
place as shown in Figure 4.
Plug the wire harness' power cord into thePPO box.
Figure 4.Installing the PPO box.
PPO box
To electrical
supply
Heat sensor
locator screw
Attaching the Heat Sensor
Some kits include the optional heat sensor for automatic
control of the fans. Mount the sensor on the bottom right
side of burner panbase. Remove the two screws located
on the top of the control compartment, just to the right of
the gas control valve. Attach the heat sensor by screwing
the mounting bracket into place using the two screws.
Figure 5. Installing the heat sensor.
Page 2 of 2
XG0630 - Rev. 04/99
Operation
1. Turn on electrical power at the breaker or fuse.
2. If the fans are manually controlled(not connected to a heat
sensor), turn on the fans' wall switch to activate the fans.
To stop the fans, turn off the wall switch.
3. If the fans are heat-activated, they will automatically switch
after the fireplace's main burner has been lit and the
temperature has risen. The time lapse between lighting the
fireplace and fan activation will vary, depending on the model.
The fans will automatically shut off as the fireplace cools.
Heat sensor
Power cord
Optional Fan Kits
Optional Fan Kit
General Information
KIT # Description Models Used With:
RFK1002 2 fan kit, manual control B34-DV, B34-DV-2
C34-DV, C34-VF
RFK1003 2 fan kit, heat-activated control B34-DV, B34-DV-2
C34-DV, C34-VF
C38-DV
RFK1006 4 fan kit, manual control C38-DV, C42-DV
RFK1007 4 fan kit, heat-activated control C38-DV, C42-DV
RFK1008 4 fan kit, manual control M38DV-ST
RFK1009 4 fan kit, heat-activated control M38DV-ST
Before You Begin
Pleasereadallinstructionscarefully.
We strongly recommend that all electrical service work be
performed by a qualified electrical contractor.
Check to ensure that all components required for installation
are included in your package.
Pull trim outwards
from bottom
Trim
Retainer clip
Control compartment
Figure 1. Removing the lower horizontal trims.
Installation
Accessing the Control Compartment
Remove the lower horizontal trims by placing your fingers under
bottom edge of trim next to retainer clips and pull outward. (See
Inset, Figure 1.)
Install each fan motor with the blades facing the 4" round fan
opening. Attach the mounting legs by screwing into the pilot holes
around the fan opening. Spin the fan blades by hand to ensure
they don't hit the fan opening. (See Figure 2.)
Fan Motor Installation
Figure 2. Cutaway view of control compartment showing fan
motor installation.
Pilot Holes
Mounting Legs
Access for
electrical connections
wire harness connectorfan motor
connector
Electrical Connections
Plug each of the fan motor connectors into a quick connector on
the wire harness. See Figure 3.
115/1/60 Supply
G L1 L2
Figure 3. Electrical Connections.
XG0630 - Rev. 05/99
Page 1 of 2
Installation
1. Accessing the Control Compartment
• Flip down the lower horizontal trims of the
replace Figure 3.)
Lower horizontal trim
Figure 1.Removing the lower horizontal trims.
Inset, Figure 1.)
Figure 6 Installing the PPO Box (from outside of replace).
Figure 7 Lead wires that connect to household electrical
supply.
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Installation
Page 3
XT0018 - 150324
4. Attaching the Heat Sensor
• This kti includes a heat sensor for automatic control of the
fans. Mount the sensor on the bottom right side of burner
panbase. Remove the two screws located on the top of
the control compartment, just to the right of the gas control
valve. Attach the heat sensor by screwing the mounting
bracket into place using the two screws.
7. Operation
• Turn on electical power at the breaker or fuse.
• Turn on the fan speed controller DRB001 (See Figure 8).
• The fans will automatically switch after the replace's main
burner has been lit and the temperature has risen. The time
lapse between lighting the replace and fan activation will
vary, depending on the model. The fans will automatically
shut off as the replace cools.
• Adjust the fan speed using the knob on DRB001.
Optional Fan Kit
Optional Fan Kits
Installing the Power Box
The PPO box connects the fans to the household electrical supply.
In some models this box has been factory-installed, and is located
at the bottom right corner of the fireplace.
If the PPO box has not been factory installed, ensure that the
household electrical supply is shutoff at the breaker or
fuse, and connect the two wire leads from the box to the
household electrical supply. Insert the PPO box into the square hole
in the right-hand side of the control compartment and screw into
place as shown in Figure 4.
Plug the wire harness' power cord into thePPO box.
Figure 4. Installing the PPO box.
PPO box
To electrical
supply
Heat sensor
locator screw
Attaching the Heat Sensor
Some kits include the optional heat sensor for automatic
control of the fans. Mount the sensor on the bottom right
side of burner panbase. Remove the two screws located
on the top of the control compartment, just to the right of
the gas control valve. Attach the heat sensor by screwing
the mounting bracket into place using the two screws.
Figure 5. Installing the heat sensor.
Page 2 of 2
XG0630 - Rev. 04/99
Operation
1. Turn on electrical power at the breaker or fuse.
2. If the fans are manually controlled (not connected to a heat
sensor), turn on the fans' wall switch to activate the fans.
To stop the fans, turn off the wall switch.
3. If the fans are heat-activated, they will automatically switch
after the fireplace's main burner has been lit and the
temperature has risen. The time lapse between lighting the
fireplace and fan activation will vary, depending on the model.
The fans will automatically shut off as the fireplace cools.
Heat sensor
Power cord
5. Electrical Connections
• Plug each of the fan motor connectors into a quick connector
on the wire harness.
Optional Fan Kits
Optional Fan Kit
General Information
KIT # Description Models Used With:
RFK1002 2 fan kit, manual control B34-DV, B34-DV-2
C34-DV, C34-VF
RFK1003 2 fan kit, heat-activated control B34-DV, B34-DV-2
C34-DV, C34-VF
C38-DV
RFK1006 4 fan kit, manual control C38-DV, C42-DV
RFK1007 4 fan kit, heat-activated control C38-DV, C42-DV
RFK1008 4 fan kit, manual control M38DV-ST
RFK1009 4 fan kit, heat-activated control M38DV-ST
Before You Begin
Pleaseread allinstructions carefully.
We strongly recommend that all electrical service work be
performed by a qualified electrical contractor.
Check to ensure that all components required for installation
are included in your package.
Pull trim outwards
from bottom
Trim
Retainer clip
Control compartment
Figure 1. Removing the lower horizontal trims.
Installation
Accessing the Control Compartment
Remove the lower horizontal trims by placing your fingers under
bottom edge of trim next to retainer clips and pull outward. (See
Inset, Figure 1.)
Install each fan motor with the blades facing the 4" round fan
opening. Attach the mounting legs by screwing into the pilot holes
around the fan opening. Spin the fan blades by hand to ensure
they don't hit the fan opening. (See Figure 2.)
Fan Motor Installation
Figure 2. Cutaway view of control compartment showing fan
motor installation.
Pilot Holes
Mounting Legs
Access for
electrical connections
wire harness connectorfan motor
connector
Electrical Connections
Plug each of the fan motor connectors into a quick connector on
the wire harness. See Figure 3.
115/1/60 Supply
G L1 L2
Figure 3. Electrical Connections.
XG0630 - Rev. 05/99
Page 1 of 2
Figure 8 Attaching power cord to PPO Box.
6. Installing DRB001
• Attach DRB001 Power Cord to PPO box.
• Attach DRB001 to replace oor close to PPO box, and
secure to bottom of shell using supplied velcro.
• Attach PCH 2/4 Power Cord to DRB001 Fan Plug.
• For B34 DV2-F and B38 DV2-F models, attach control box
Power Cord to DRB001 (120V out plug).
Figure 9 Installing the dual receptacle fan speed control
box (DRB001).
Figure 10 Electrical Connections.
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Installation
Page 4 XT0018 - 150324
Wiring for the optional Fan Kit
All B-Series DV-2 fireplaces may be equipped with optional fan kits
for circulating heat into the living space.
Installations in Canada which employ the fans must be electrically
grounded in accordance with CSA C22.1 Canadian Electrical Code
Part 1 and/or Local Codes.
Installations in the USA which employ the fans must be grounded
in accordance with local codes or, in the absence of local codes, with
the National Electrical Code, ANSI/NFPA 70-1987.
NOTE: If any of the original wire supplied with the appliance is replaced, it
must be replaced with the same type, or its equivalent.
115/1/60 Supply
G L1 L2
G
L2-WH
L1-BLK
Quick Connect
plug to motor
Figure 11. Wiring schematic for optional fans.
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