Mooney M20J Installation and user guide

SERVICE
AND
P~HAINTENANCE
~3
c3
MOONEU
BIRCRAFT
CORPORATION
LOUIS
SCHREINER
FIELD,
KERRVIELE,
TEXAS.
78028
ISSUED
DECEMBER,
1998
MANUAL
NUMBER
1 23
OLDWILLWAYNE

MOON
EY
AIRCRA~r
COPORATION
KERRVILLE,
TU(AS
VVARNING:
Manufactured
with
1,1,1
Trichloroethane
substances which
are
determined
to
harm
public
health
and
environment
by
destroying
ozone
in
the
upper
atmosphere.
This
warning
applies
to
placards
manufactured
at
Mooney
Aircraft
Corporation
facility
and
installed
on
the
Mooney
Aircraft
Model(s)
addressed
in this
publication.
VVARNING:
Manufactured
with
1,1,1
Trichloroethane
substances
which
are
determined
to
harm
public
health and
environment
by
destroying
ozone
in
the
upper
atmosphere.
This
warning
applies
to
certain
adhesives
procured
from vendors and
utilized
on
the
applicable
Mooney
Aircraft
Model(s)
addressed
in this
publication.
OLDWILLWAYNE

MOONEY
AIRCRAFT
CORPORATION
M20J
SERVICE
AND
MAINTENANCE
MANUAL
LOG
OF
REVISIONS
ALwovs
destroy
superseded
pages
when
you
Insert
revised
DATE
[IF.
SECTIONS
DATE
OF
SECTIONS
REVISION
AFFECTED
REVISION
AFFECTED
NOTE:
A
list
of
effective
pages
will
appear
at
the
beginning
of
each
chapter,
~2-98
LOG
OF
REVISIONS
PAGE1
OLDWILLWAYNE

SERVICE
AND
MAINTENANCE
MANUAL
M20J
MOONEY
AIRCRAFT
CORPORATION
LOG
OF
REVISIONS
Always
destroy
superseded
pages
when
you
Insert
revtsed
DATE
OF
SECTIONS
DATE
DF
SECTIDNS
REVISION
AFFECTED
REVISION
AFFECTED
NOT EI
A
list
of
effective
paaes
wl((
appear
at
thp
beginning
of
each
chapter,
There
will be
black,
vertical
lines
on
the
edge
of
the
pages
for
data
that has been
changed
or
added
far
the
current
page
revision.
The
Electrical
Equipment
List in
Section
91
has
been
updated
to
reflect
the
current
configuration
status
and
there
will
be added
electrical
schematics
to
cover
current
model
year
M20J
aircraft.
Each
page
will be
noted
with
applicable
revision
date at
the
bottom-center
of the
page.
LOG
OF
REVISIONS
12-98
PAGE
2
OLDWILLWAYNE

MOONEY
AIRCRAFT
CORPORATION
M20J
SERVICE
AND
MAINTENANCE
MANUAL
INTRODUCTION
The
various
groups
contain
major
systems
information
such
as
flight
controls,
landing
gear,
etc.
The
systems
This
manual
provides
servicing
and
maintenance
are
arranged
numerically
per
GAMA
recommended
information
for
the
Mooney
Model
M20J,
Serial
number
assignment,
It
is
suggested,
for
example,
that
Numbers
24-0001
and
ON.
Maintenance
actions
that
"Fuel"
be
identified
with
the
System/Chapter
number
refer
to
a
limited
number
of
aircraft
will
be
designated
"28". The
sequence
of
numbers,
28-00-00,
refers
to
by
serial
number
of
applicable
airplanes.
The
Part
General
information
of
the
Fuel
Systems.
Numbers
of
replacement
or
repair
parts
should
be
identified
using
the
Illustrated
Parts
Catalog
(IPC)
SUB-SYSTEM/SECTION
applicable
to
Model
8
Serial
Number
of
aircraft
being
The
major
systems
of
an
aircraft
are
broken
down
into
worked
on.
Part
Numbers
can
be
ordered
through
any
sub-systems.
These
sub-systems
are
identified
by
the
Mooney
Marketing
Center
(MMC).
See
Section
91
for
second
element
of
the
sequence
of
numbers,
identification
of
electrical
components.
SECTION,
ie.,
28-20-00.
The
element
-20-
indicates
The
format
and
contents
of
this
manual are
prepared
in
the
distribution
portion
of the
fuel
system.
accordance
with
GENERAL
AVIATION
UNIT/SUBJECT
MANUFACTURER’S
ASSOCIATION
(GAMA)
Th,
individual
units
within a
sub-system
may
be
Specification
No.
2.
The
manual
is
supplemented
with
identified
by
a
third
element
of the
sequence
of
wiring
schematics
for
the
various
model
year
airplanes,
numbers,
SUBJECT,
ie.,
28-20-01.
This
number
is
as
necessary.
These
are
located
in
envelopes
at
the
assigned
by
the
manufacturer
and
may
or
may
not
be
back
of the
manual
texts
pages.
used
depending
upon
the
complexity
of
the
maintenance
action
recommended.
NOTE
Revisions
of
this
manual
are
not
automatically
APPLICATION
OF
NUMBERING
SYSTEM
provided
to
manual
holders.
Holders
of these
Mooney
Aircraft
Corporation
is
in
the
process
of
and
other
Mooney
Technical
Publications
revising
all
applicable
technical
publications
to
the
should
complete
information
on
YELLOW
GAMA
format.
When
this
effort
is
completed
any
CARDS
located
at
the front
of
the
Title
Page
publication
concerning
maintenance
of
aircraft
will
and
send to
Mooney
Aircraft
Corporation,
Louis
conform
to
this
basic
numbering system.
Any
person
Schriener
Field,
Kerrville,
TX.,
f8028,
Attn:
wishing
information
concerning
the
Fuel
Distribution
Service
Parts
Department.
System
would
refer
to
the
pages
identified
as,
28-20-00,
in
any
maintenance
oriented
pubiication.
Notification
is
sent
to
known
manual
holders
when
any
These
pages
will
be
numbered
sequentially
within
each
new
manual
is
prepared
to
replace
the
subscription system
breakdown
in
the
current
Mooney
series
of
manual
and
advises
that
no
more
revisions
will
be
sent
aircraft.
As
Mooney
aircraft
models
become more
out.
The
new
issue
manual
will
require
a new
complex
the
page
numbers
may
be
sequentiaily
subscription
service.
If
additional
Technical
numbered
within
sub-systems.
Publications
are
desired,
contact
the
Service
Parts
Th,
table of contents
in
the
front
of
each
Chapter
will
Department
at
Mooney
Aircraft
Corporation
at
(830)
provide
a
list
of
sub-systems
covered
in
the
Chapter.
898-0000,
ext
2092
(direct
line
(830)
792-2092).
For
example:
Correspondence
conceming
maintenance
or
part
numbers
on
an
airplane
should
contain
the
aircraft
model
28-00
General
number
and
serial
number.
The
serial
number
appears
28-10
Storage
on
the
identification
placard
located
on
the aft
end,
left
(Tanks,
vents,
repair,
hand
side
of the tailcone
below
the
hoFizontal
stabilizer.
etc.)
28-20
Distribution
ASSIGNMENT
OF
SUBJECT
MATERIAL
(Boost pumps,
fuel
The
content
of
this
publication
is
organized
at
four
lines,
etc.)
levels:
28-40
Indicating
(Sender
Units,
quantity
Group
gauges,
etc.)
System/Chapter
If
there
is
a
reason
to
distinguish
between
LEFT
HAND
Subsystem/Section
or
RIGHT
HAND
fuel
quantity
sending
units
then
the
Unit/Subject
number
would
be
e~cpanded
to
28-40-01
(Left
Hand)
GROUP
and
28-40-02
(Right
Hand).
This
concept
will
apply
to
any
expanded
information
throughout
the
publications.
These
are
primary
divisions
of the
manual
that
enable
broad
separation
of
content,
ie.,
Airframe
systems
VS
Powerplant
systems.
These
groups
are
identified
by
tabs.
~2-98
INTRODUCTION
Page
OLDWILLWAYNE

SERVICE
AND
MAINTENANCE
MANUAL
M20J
MOONEY
AIRCRAFT
CORPORATION
SUPPLEMENTARV
PUBUCATIONS
The
following
list
of
Manufadurers
and/or
publications
can
provide
servicing
and
maintenance information
on
components
of
the
Mooney
201, 201LM,
205,
ATS, MSE,
Allegro
(Model
M20J).
No avionics
equipment
Manufadurers
or
publications
are
listed
due
to
the
many
configurations
that
can
be
installed
in
the
aircraft.
These
can
be
obtained from the
repair
stations
for
a
particular
avionics
manufadurer.
Publications
available
from
Mooney
Aircraft
Corporation
are
listed
in
the
Parts
Price
List
and
are
available
through
any
Mooney
Marketing/Service
Center.
As
publications
on
various
components
become
available,
they
will be
added
to
the list
below.
VENDOR
ADDRESSES
or
PUBUCATIONS
ENGINE
The
following
maintenance
publications
can
be
obtained
through
TU(TRON
Lycoming
Division,
V\lilliamsport,
PA.,
17701.
Overhaul Manual
for
TUCTRON
Lycoming
Aircraft
Engines,
Dired Drive
Models,
Manual
No. 60294-7.
Illustrated
Parts
Catalog
Manual
No.
PC-206
for TUCI~RON
Lycoming
10´•360
,AIO-360, HIO-360,
LIO-360
and
TIG-360
series
aircraft
engines.
Operators
Manual No.
60297-12,
for
TUC~RON
Lycoming
0-360,
HO-360,
10-360,
AIO-360,
LIO-360 and
TIG-360 aircraft
engines.
Service
Bulletins
Specify
model of
engine
for which maintenance
data is
desired.
PROPELLER
McCauley
Propellers
Obtain
publications
from
McCauley
Accessaries
Division,
Cessna
Aircraft
Company,
3535
McCauley
Drive,
Vandalia,
0H1.,45377.
Service
Manual
No.
780630
for
McCauley
C200 series
constant
speed propellers.
Hartzell
Popellers
Obtain
publications
from Hartzell
Propeller,
inc.
350
Washington
Avenue,
Piqua,
OH.,
45356.
Blade
Specification
Manual
No. 133-A.
Overhaul
Instrudions
Manual
No. 113-B.
MAGNETO
Bendix
Scintilla
Magneto
Obtain
Service data
for Bendix Series
2000
or
3000
magnetos
from
Bendix
Corporation,
Electrical
Components
Division,
Jacksonville,
FL. 32245-7880.
FUEL
INJECTOR
Fuel
Injedor
Obtain
sen/ice
data
for
fuel
injedors
from
Precision
Ainnotive,
322e100th
Street,
S.W.
#E, Everett,
WA
98204
VACUUM
PUMP
Airborne
Division,
Parlcer
Hannifin
Corporation,
711
Taylor
Street,
PO
Box
4032,
Elyria,
OH,
44036,
USA,
Tel.
(216)
284-6300,
Fax
(216)
322-6094
STANDIBY
VACUUM
PUMP
SYSTEMS
AERO-SAFE,
10160
Buffalo
Grove
Rd.,
Fort
Worth,
TX
76101,
(800)
433-5689
ELECTRO-MECH,
2600
So.
Custer,
WSchita,
KS
67217,
(316)
942-3271
SPEED
BRAKES
Precise
Flight,
Inc.,
63120 Powell Butte
Rd.
Bend.
OR, 97701,
USA,
Tel.
(800)
547-2558.
INTRODUCTION
12-98
Page
2
OLDWILLWAYNE

MOONEY
AIRCRAFT
CORPORATION
M20J
SERVICE
AND
MAINTENANCE
MANUAL
SYSTEM/CHAPTER,
SUBSYSTENIISECTION
INDEX
GUIDE
SYSTEMI
SUBSYSTEMI
TITLE
CHAPTER
SECTION
RESERVED
BY
GAMA
MAY
BE
i-4
USED
AT
LATER
DATE
TIME
LIMITS/MAINTENANCE
CHECKS
00
GENERAL
10
TIME
LIMITS
20
SCHEDULED
MAINTENANCE
CHECKS
DIMENSIONS
AND
AREAS
00
GENERAL
LIFTING
10
JACKING
LEVELING
AND
WEIGHING
00
LEVELING
TOWING
AND
TAXIING
00
GROUND
HANDLING
~O
TOWING
20
TAXIING
PARKING
AND
MOORING
10
00
GENERAL
10
PARKING
20
MOORING
PLACARDS
AND
MARKINGS
11
00
GENERAL
10
MARKINGS
20
PLACARDS-
EXTERIOR/INTERIOR
SERVICING
12
00
SERVICING
-10
REPLENISHING
20
SCHEDULED
SERVICING
12-98
INTRODUCTION
Page
3
OLDWILLWAYNE

SERVICE
AND
MAINTENANCE
MANUAL
M20J
MOONFV
AIRCRAFT
CORPORATION
SYSTEMI
SUBSYSTEMI
TITLE
CHAPTER
SECTION
STANDARD
PRACTICES
AIRFRAME
20
00
GENERAL
ENVIRONMENTAL
SYSTEMS
21
00
CABIN
VENTILATION
SYSTEM
40
HEATING
ELECTRICAL
POWER
24
00
GENERAL
30
DC
GENERATION
50
ELECTRICAL
LOAD
DISTRIBUTION
SEATS
25
CURRENTLY
NOT
USED
oo
GENERAL
~O
FLIGHT
COMPARTMENT
20
PASSENGER
COMPARTMENT
50
CARGO
COMPARTMENT
FLIGHT
CONTROLS
27
00
GENERAL
10
AILERON
SYSTEM
20
RUDDER
SYSTEM
30
ELEVATOR
SYSTEM
40
STABILIZER
TRIM
SYSTEM
50
WING
FLAP SYSIEM
90
MISCELU~NEOUS
FUEL
28
00
GENERAL
10
STORAGE
20
DISTRIBUTION
30
DUMP
40
INDICATING
90
MISCELLANEOUS
ICE AND
RAIN
PROTECTION
30
00
GENERAL
30
PITOT
AND
STATIC
60
PROPELLERS
INTRODUCTION
12-98
Page
4
OLDWILLWAYNE

MOONEY
AIRCRAFT
CORPORATION
M20J
SERVICE
AND
MAINTENANCE
MANUAL
SYSTEM/
SUBSYSTEM/
TITLE
CHAPTER
SECTION
LANDING
GEAR
32
00
GENERAL
~o
MAIN
LANDING
GEAR
AND
DOORS
20
NOSE
LANDING
GEAR
AND
DOORS
30
U(TENSION
AND
RETRACTION
40
WHEELS
AND
BRAKES
50
STEERING
so
POSITION
AND
WARNING
80
MISCELLANEOUS
LIGHTS
33
00
GENERAL
20
INTERIOR
LIGHTS
MAINTENANCE
PRACTICES
40
U(TERIOR
LIGHTS
MAINTENANCE
PRACIICES
NAVIGATION
34
00
GENERAL
lo
PITOT
STATIC
AIR
PRESSURE
SYSTEM
20
DIRECTIONAL
GYRO
COMPASS
OXYGEN
35
00
GENERAL
37
VACUUM
00
GENERAL
~O
DISTRIBUTION
20
INDICATING
39
ELECTRICAL
PANELS
AND
COMPONENTS
00
GENERAL
lo
INSTRUMENT
AND
CONTROL
PANELS
20
ELECTRICAL
AND
ELECTRON
ICS
EQUIPMENT
RACKS
12-98
INTRODUCTION
Page
5
OLDWILLWAYNE

SERVICE
AND
MAINTENANCE
MANUAL
M20J
MOONEY
AIRCRAFT
CORPORATION
SYSTEMI
SUBSYSTEM/
TITLE
CHAPTER
SECTION
STRUCTURES
51
00
GENERAL
10
STRUCTURAL
REPAIR
GENERAL
DOORS
52
00
GENERAL
~O
CABIN
DOOR-
MAINTENANCE
PRACTICE
30
BAGGAGE
COMPARTMENT
DOOR-
MAINTENANCE
PRACTICE
FUSEV~GE
53
00
GENERAL
~O
MAIN
FRAME
20
AUXILIARY
STRUCTURE
30
PLATES/S~IN
40
ATTACH
FITTINGS
50
FILLETS/FAIRINGS
STABILIZERS
55
00
GENERAL
10
HORIZONTAL
STABILIZER
20
ELEVATOR
30
VERTICAL
STABILIZER
40
RUDDER
WINDOWS
56
00
GENERAC
20
WINDSHIELD
CABIN
WINDOWS
50
PLU(IGLASS
DRILLING
WINGS
57
00
GENERAL
30
PLATES/SKINS
40
ATTACH
FITTINGS
50
FLIGHT
SURFACES
INTRODUCTION
12-98
Page
6
OLDWILLWAYNE