Morello Forni Evento FRV 100 User manual

RANGE FRV100 MORELLO FORNI S. A. S.
1
ovens manufacturers in Genoa since 1969
RANGE Evento “FRV 100”
VENTILATED TURNING BEDPLATE ELECTRIC OVEN
INSTALLATION AND MAINTENANCE INSTRUCTIONS..
Technical Assistance: contact your local dealer or the manufacturer. The
manufacturer reserves the right to change, at any time and without prior notice,
the contents of this instruction manual.
Manufacturer:
Address:
Telephone:
Fax:
e-mail:
Morello Forni S.a.s.
Via B. Parodi 35, 16014 Ceranesi (GE) Italia
++39. 010 7401194
++39. 010 7492194
[e-mail]
Morello Forni
Vers.02_rev.01_13.06.11
FRV 100FRV 100

RANGE FRV100 MORELLO FORNI S. A. S.
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DICHIARAZIONE DECLARATION
DI CONFORMITA' OF CONFORMITY
In accordo con la Direttiva Bassa Tensione 2006/95 CEE, con la Direttiva 2004/108 CEE (Compatibilità
Elettromagnetica), con la direttiva 2006/42 CEE (macchine), con il regolamento CE 1935/2004 (materiali ed oggetti
destinati ad avvenire in contatto con prodotti alimentari).
According to the Low Voltage Directive 2006/95 EEC, the EMC Directive 2004/108 EEC, the Safety of machinery
2006/42 EEC, with the rules CE 1935/2004 (materials and articles intended to come into contact with foodstuffs)
Tipo di apparecchio - Type of equipment : Forno rotante elettrico ventilato - Rotary electric ventilated oven
Marchio commerciale - Trademark : Morello Forni
Modello - Type of designation : FRV 100
Costruttore - Manufacturer : Morello Forni S.a.s. di Morello Marco & C.
Indirizzo - Address : Via Bartolomeo Parodi 35 - 16014 Genova - ITALY
Telefono - Telephone : [phone]
Telefax - Telefax : (+39).010.7492194
Le norme armonizzate o le specifiche tecniche (designazioni) che sono state applicate in accordo con le regole
della buona arte in materia di sicurezza in vigore nella CEE sono:
The following armonised standard or technical (designations) which comply with good engineering pratice in
safety matters in force within the EEC have been applied:
Norme o altri documenti normativi Rapporto collaudo - Schede tecniche
Standards or other normative documents Test report - Tecnical files
EN 60204.1 In fase di emissione - on progress
EN 60335.1, 60335.2.36
Emission: EN50081.1
Immunity: EN50082.1
Informazioni ulteriori
Additional informations
In qualità di costruttore e/o rappresentante autorizzato della società all'interno della CEE, si dichiara sotto la
propria responsabilità che gli apparecchi sono conformi alle esigenze essenziali previste dalle direttive su
menzionate.
As the Manufacturer's authorised representative established within EEC, we declare under out sole
responsability that the equipment follows the provision of the Directives state above.
Data e luogo di emissione Nome e firma di persona autorizzata
Date and place of issue Name and signature of authorised person
................................................ ..........................................................
(Capo Tecnico - Tecnical Director)

RANGE FRV100 MORELLO FORNI S. A. S.
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Ventilated turning bedplate electric oven made by refractory material
Model “FRV 100”
GENERAL INDEX
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter. 1 General contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Testing and warranty
1.2 Premise
1.3 Customer’s duties
1.4 oven description
1.5 Safety precautions
1.6 Contacting the technical assistance
1.7 Ordering spare parts
Chapter. 2 Instructions installers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Wieght and dimensions
2.2 Receipt of the oven
2.3 General Recommendations
2.4 Installing the oven
2.5 Recommendations for external coating
Chapter. 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Electric connection and power absorption
3.2 Wiring diagram
3.3 List of components
3.4 Discharge of the condensation produced
Chapter. 4 Programming and control system “Inteltouch - MF10”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Oven start up
4.2 Heaters commands description
4.3 Temperature selection
4.4 Adjustment of the air inside the furnace
4.5 Oven lamp
4.6 Working programme
4.7 Setting a programme example
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Chapter 1. General contents
1.1 TESTING AND WARRANTY
The unit has been tested in the manufacturer’s plant in compliance with current laws and regulations and is
supplied ready to use.
The warranty is valid 12 months from the date of delivery of the oven and covers the reparation of all
defective parts. Visible defects and dissimilarities in the order, if existing, must be reported to the manufac-
turer within 5 days from the date of receipt of the oven in order to be accepted.
All other defects that become evident after the receipt of the oven must be reported within ve days from
the date of occurrence or, at any rate, within a maximum of 6 months as stated in the warranty. The
purchaser shall be entitled to claim for the reparation or the replacement of the defective parts only, as the
warranty does not cover any whatsoever direct or indirect damage.
However, the reparation or replacement of defective parts must be requested within the maximum limit sta-
ted in the warranty, unless otherwise provided for in applicable laws and regulations.
Defective materials shall be repaired or replaced in the manufacturer’s plant. Therefore, the purchaser shall
return said materials carriage free to the manufacturer, who shall in turn return them carriage forward to the
customer.
1.2 PREMISE
This manual is supplied in order to provide all the instructions for a correct use and maintenance of the
oven, and the maximum safety of users.
The description of the following professional qualications and related duties are provided for further
clarication.
Installer: qualied technician in charge of the installation and commissioning of the oven in
accordance with the instructions of this manual.
User: any person who is familiar with the content of the manual and who uses the oven for the intended
use and in accordance with the instructions provided. Users are always expected to carefully read and
consult the manual. Users are recommended to specically and frequently read and refer to paragraph 1.5
Safety Precautions.
Technician responsible for ordinary maintenance: qualied technician trained to perform ordinary
maintenance operations in accordance with the instructions of this manual.
Technician responsible for extraordinary maintenance: qualied technician trained to perform
extraordinary maintenance on the unit.
The manufacturer disclaims all responsibility for damages originating from the improper and incorrect use of
the oven or from the failure to comply with the instructions of this manual.
This manual should be stored in an accessible location that is known to all users (installer and technicians
responsible for ordinary and extraordinary maintenance).
This manual cannot be reproduced and/or transmitted, in whole or in part, with any whatsoever means or
media.
1.3 CUSTOMER’S DUTIES
The customer shall be responsible for the following:
- Correct and safe installation of the oven received
- Power supply
- Connection to the ue
- Consumables for cleaning
- Ordinary maintenance
The symbol , which is present in some parts of this manual, highlights an
important warning that should be followed for safety purpose.

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1.4 OVEN DESCRIPTION
An electric furnace covered on the outside with a body in varnished sheet that contains a heavy composite
structure in refractory material; it is heated with a system of digitally controlled electrical resistances (Fig.1).
The front and the door to open/close the furnace inlet are made of metallic materials resistant to high tem-
peratures; the front control panel in stainless steel encloses the board with the digital control instrumenta-
tion.
1.5 SAFETY PRECAUTIONS
Before turning the oven on, it is always advisable to
read the instructions of this Operation and Mainte-
nance Manual, which is to be regarded as AN integral
part of the product and should always be stored in a
safe place. If this manual becomes unreadable or da-
maged, it is possible to request a duplicate copy from
the manufacturer by specifying the model and date of
supply of the oven.
GENERAL SAFETY PRINCIPLES:
• Always complete the recommended installation
procedure before turning the oven on.
• Avoid touching the oven with wet hands or feet.
• Avoid inserting screwdrivers or other objects in
the protection grilles of the oven or between mo-
ving parts.
• Do not disconnect the oven from the power sup-
ply by pulling the power cord out of the outlet.
• Do not allow children or youths below 18 or
unskilled people to use the oven.
• Always disconnect the oven from the power sup-
ply before cleaning or servicing it.
• Always turn the oven off without attempting any
reparations in the event of permanent and/ or
temporary failure. The oven should always be
repaired by qualied technicians.
1.6 CONTACTING THE TECHNICAL ASSISTANCE
All technical problems or servicing requests should be addressed to the supplier of the oven.
1.7 ORDERING SPARE PARTS
All spare parts can be ordered from the supplier of the oven who has a list of spare parts.
FIG.1

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cHAPTER 2. Instructions for installers
2.1 WEIGHT AND DIMENSIONS
The section below shows a layout of the unit with the installation heights and dimensions in centimeters
(FIG.2) .
FIG.2
Internal diameter: 100 cm.
Internal High: 18 cm.
Door Dimension: 50 x 18 cm
Total Wheight: 650 Kg
Sizes in cm

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Internal diameter: 100 cm.
Internal High: 18 cm.
Door Dimension: 50 x 18 cm
Total Wheight: 650 Kg
Sizes in cm

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2.2 RECEIPT OF THE OVEN
Upon receipt of an oven manufactured by “MORELLO FORNI”, it is necessary to carefully read this manual
before performing any handling or installation operation.
The oven has been designed with the utmost attention and must be handled very carefully by the carrier. All
handling operations must be performed with efcient and appropriate unloading and installation equipment.
The oven is supplied with a disassembled support base due to the extremely high center of gravity that
could cause hazards and damages during transportation.
Extract the oven from its box by removing the supports and the rods of the elements that support the woo-
den crate anchored to the oven.
The oven should be handled only with equipment suitable to support its weight.
The metal frame of the oven is designed to be handled with a transpallet.
The metal frame of the crane is designed to be handled with many types of equipment.
The special and reinforced HANDLING AND LIFTING POINT enables the oven to be
handled and lifted with a suitable transpallet trolley, as shown in FIG.3.
FOR THE SAFETY OF OPERATORS, IT IS ADVISABLE TO ALLOW THIS
OPERATION TO BE PERFORMED BY QUALIFIED TECHNICIANS ONLY.
ATTENTION! THE CENTER OF GRAVITY OF THE OVEN IS SITUATED HIGH
ABOVE THE GROUND.
ZONA DI PRESA

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2.3 GENERAL RECOMMENDATIONS
The oven can only be used to cook food. The sections below describe the main components of the
oven. The area below the oven must always be accessible and free from all possible obstructions..
THE MANUFACTURER DISCLAIMS ANY RESPONSIBILITY FOR DAMAGES ORIGINATING
FROM ACCIDENTS, FAULTS OR FROM THE FAILURE TO FOLLOW THE INSTRUCTIONS OF
THIS MANUAL.
Always perform all electric connections in accordance with safety law requirements and install a cut-off
switch to protect the oven from electric discharges and users from potential hazards.
Always make sure that the voltage and power supply are suited to the power absorbed by the oven.
2.4 INSTALLING THE OVEN
The furnace can be placed in any type of environment; we recommend that it be installed indoors.
The part underneath the motor and the control console must remain free of any type of obstruction and be
accessible for ordinary maintenance operations, avoiding any form of occlusion that may prevent the ne-
cessary air circulation, which is essential for the furnace to function properly.
ZONA INOSTRUIBILEZONA INOSTRUIBILE

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2.5 RECOMMENDATIONS FOR EXTERNAL COATING
The oven can be coated with several materials, except for the front control panel and other areas
that must be left free, as shown in the layout below (Fig.9).
Always follow the recommended instructions and do not hesitate to contact the manufacturer for
further information.
FIG.10
Non combustible materials
like natural stones, ceramic
tiles or heat resistant or
ame-proof materials can
be applied directly on the
surface.
Heat sensitive or partially
combustible materials must be
applied by leaving a minimum
distance of at least 10 centimeters.
10 cm

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Chapter. 3 Installation
3.1 ELECTRIC CONNECTIONS AND POWER ABSORPTION
The oven must be connected to the power mains by a qualied and authorized technician. The power
absorbed by “FRV100” range ovens is 32 A with three phase connections. The power supply may be hree
phase plus neutral with a voltage of 400 V +/- 10% at 50 Hz. To enhance safety, always observe the fol-
lowing instructions:
- Always use the power cord supplied with the oven for its connection to the power supply.
- Verify that the power supply has the same rating of the oven.
- If the outlet and plug are incompatible, replace the outlet with a suitable and approved model.
- Never use adapters or multiple plugs.
IMPORTANT: always connect the oven to an electric
system with a suitable grounding system and cutoff switch
compliant with current safety law requirements.
3.2 WIRING DIAGRAM
The wiring diagram of the oven is shown on the last page of this manual.
THE WIRING DIAGRAM IS DESIGNED TO BE USED BY QUALIFIED
TECHNICIANS DURING MAINTENANCE OPERATIONS.
3.3 LIST OF COMPONENTS
IC - Outlet with two 3.15 A fuses
IG - Main ON/OFF switch
TR - 220/12 V transformer
RF - Flame regulator for the crown heater
IV - ON/OFF switch for the crown heater
IP - ON/OFF switch for the bedplate heater
RV - Reset button for the crown heater
TV - Crown thermostat
SV - Temperature probe for the crown
SP - Temperature probe for the bedplate
TP - Bedplate thermostat
RP - Reset button for the bedplate heater
CV - CVI Control system of the crown burner
CP - CVI Control system for the bedplate burner
EV - Flame ignition/detection electrodes for the crown burner ame
EP - Flame ignition/detection electrodes for the bedplate burner ame
F1 - 3.15 A fuse
F2 - 3.15 A fuse
F3 - 1 A fuse
F4 - 250 mA fuse
F5 - 250 mA fuse

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3.4 DISCHARGE OF THE CONDENSATION PRODUCED
The furnace is equipped with a manifold to discharge condensation (A in Fig.6) that can be connected to a
chimney.
Manifolds B and C are respectively the inlet and outlet of the air necessary to cool the motorized ventilator.
Make sure that the manifolds B and C are always free of any obstruction, to ensure the necessary air
circulation, essential for the furnace to function properly.
WARNING!!
THE MOTOR AIR MANIFOLDS (B and C in Fig.6) MUST NOT BE CONNECTED
TO ANY TYPE OF CHIMNEY, THEY MUST REMAIN FREE!
A
B
C
FIG.6

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Capitolo. 4 PROGRAMMING AND CONTROL SYSTEM “INTELTOUCH-MF10”.
Control panel “Inteltouch MF10” is an advanced digital board control that enables the User to launch and
monitor oven main function.
“Inteltouch MF10” system, by acoustic advice, light and colours intensity changes, numerical marks, can
display oven status and programme.
User can activate or change functions by easy and direct One-touch, following instruction listed below.
4.1 OVEN START UP
Once plugged, control panel shows stand-by mode.
One touch on icon (6) “On/Off” activates dome and bedplate temperature releaver and relating status for
thermostatic intervention system.
Start button shows own running status changing Color from red to green and V/V.
6
76543
8 9 10 11 12 13 14 15
21

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D.O.S. COMMANDS AND ICONS:
1) Red arrow button
2) Button no. 2
3) Button no. 1
4) Dome temperature monitor
5) Dome heater button
6) On/Off button
7) Green arrow button
8) Button no. 3
9) Bedplate rotation speed tuning button
10) Value increasing button
11) Bedplate temperature monitor
12) Value decreasing button
13) Bedplate heater button
14) Dome heater  ame modulator button
15) Light on/off button
TURNING BEDPLATE COMMANDS
ROTATION DIRECTION SELECT:
Both buttons (1) Red arrow button and (7) Green Arrow button act on turning bedplate rotation Direction.
One touch on button starts rotation to
relating direction re ected by arrow.
One touch on opposite arrow changes ongoing rotation direction.
Activated button shows proper status by own Lightening icon.
One touch on active button stops rotation
ROTATION SPEED
Turning bedplate rotation can be started By a  rst (9) button touch, then pressing
(+)/(-) speed can be increased &/or decreased As much as one likes.
Button (9) lightening shows active changes status on said value.
Active ongoing speed is marked by one
Scale made by a series of queued lights
Which lightening following action releaved On buttons (+)/(-) from minimum to maximum.
After 5 seconds without any action releaved Selected speed becomes rekorded.
9 (+) (-)

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4.2 HEATERS COMMANDS DESCRIPTION
It is possible to activate independently the Oven two electrical heaters by speci c icons switch on/off for
dome
and bedplate heaters.
Pressing relating icon (5) “Dome heater button”
Or (13)”Bedplate heater button”, can be enable Relating heater switch on.
Actual switch on is managed by oven thermostatic System.
When button is green, relating heater is able to function.
When button is red, relating heater is unable to function.
Re ecting dome or bedplate temperature, Relating heater - when enable - can start To heat automatically
the oven.
Yellow mark led is posted in the middle of icons for each heater dome and bedplate.
When light on, said led marks thermostat Intervention request based on selected temperature.
Only when enable the heater switch on
Automatically heating oven up to selected Temperature re ected by relating monitor For dome or bedplate.
When selected temperature is reached up
Burner and relating led in the middle of Own icon switch off.
• Dome Heater: enable
• Dome Heater led: on
• Dome Heater status: ON
--------------------------------------
• Bedplate Heater: unable
• Bedplate Heater led: off
• Bedplate Heater status: OFF
4.3 TEMPERATURE SELECTION
It is possible to select minimum temperature for Oven dome and/or bedplate by a  rst touch of Temperatu-
re
monitor relating the dome or the Bedplate and going on pressing (+) or (-) Increasing or decreasing the
temperature As one likes.
After 5 sec. without any action relived Display records parameter.
Flashing icon (4) Dome Temp. monitor or
(11) Bedplate temp. monitor showing active Change status for captioned value.
By selected temperature for dome or bedplate, Relating heater, when enable to run, can Switch on to heat
proper area.
• Dome Heater: unable
• Dome Heater led: on
• Dome Heater status: OFF
--------------------------------------
• Bedplate Heater: unable
• Bedplate Heater led: on
• Bedplate Heater status: OFF
• Dome Heater: enable
• Dome Heater led: on
• Dome Heater status: ON
--------------------------------------
• Bedplate Heater: Enable
• Bedplate Heater led: off
• Bedplate Heater status: OFF

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4.4 ADJUSTMENT OF THE AIR INSIDE THE FURNACE
Adjustment of the air inside the furnace is modulating and can be made continuously from a minimum to a
maximum level via a rst touch on the icon ( 14 ) “Internal ventilation adjustment key” and then, by pressing
the (+) and (-) keys, the fan speed can be increased or decreased as one best prefers.
If the icon ( 14 ) ashes, it points out the modied status activated on the unit.
A visual monitoring of the level of ventilation active at any given moment is pointed out by a scale of
half-moons above the icon ( 14 ), which light up when the imparted adjustment is detected on the ( + )
or ( - ) keys.
When 5 seconds have elapsed without any action having been detected, the keypad memorizes the set
level of ventilation.
4.5 OVEN LAMP
Ovens equipped by light system, display on screen Icon relating button (15) “light button”.
Switch on happens pressing said icon which shows Own action by color change from blue to white when
light switch off becomes on.
(-) 14(+)
14(+)
15

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4.6 WORKING PROGRAMME
Turning bedplate oven is the best to improve Production performance in restaurant environment to bake
pizza and/or similar product by relating short time.
Due to own oven characteristics, as high is bedplate rotation speed, as better results Final baking, both due
to temperatures homogenization and better thermo exchange Generated between oven and baking food.
Therefore is better to bake by speed higher Than needed lower one relating to product batch and churn out
phases.
To reduce handle intervention, three
Fast selection push-buttons have been allowed at disposal on screen by icons showing three numbers “1”,
“2” and “3”.
By said fast selction buttons user can set and Recall 3 different working programme, customized On his
own needs based on 3 changeable values:
• U-1 : Baking phase rotation speed
• t -1: Gap time between batch in and churn out
• A -1: Acoustic advice sound planned time over
PROGRAMME EXAMPLE.
Supposing turning bedplate equipped oven Our model MRI 130 (10 pizzas).
- Averaged baking time for a medium stuff pizzas : 3 mins.
- Batch in : 30 sec. abt.
- Churn out: 30 sec. abt.
- Gap time between above operations : 2 mins abt.
- Pulse quantity required o acoustic advisor : 5
Program record on fast select marked by icon “1”
• Press min. 5 sec. icon “1” to activate program phase.
• Once program phase is active icon “1” start to lightening while upper monitor (4) shows parameter
“U-1”. Lower monitor (11) shows speed value input user can be selected by values between 0 and 20
pressing (+) or (-) buttons - i.e. input value 20.
• Within minimum 5 sec press again icon “1” and upper monitor shows “t-1” parameter for gap time
between batch-in and churn-out phases. Lower monitor (11) shows on same time value (in seconds) for
relating time. i.e. input value 120 as value in sec. for said period.
• Within 5 sec. press again icon “1”, upper monitor (4) shows parameter “A-1” relating acoustic advice for
time-over planned. Lower monitor (11) shows value settled up by User with values between 0 and 10
selectable by (+) or (-) icon-buttons. i.e. Value 10 record ten advice sounds that are output by screen
each time baking programme reach end-period for input time.
Dopo avere atteso circa 5 secondi, il sistema memorizza il programma e lo rende disponibile appena l’Uti-
lizzatore lo richiamera tramite una breve tastazione dell’icona “1”.
USE EXAMPLE.
During regular bake working, User select value for turning bedplate speed, to get easy batch-in and chur-
nout
products without troubles.
After batch-in phase, user touch icon “1” and Recall programme rekorded in advance.
Bedplate start to turn more fast (speed=15) During a planned time period (equal to 120 sec).
Thereafter screen output a series of six sounds To alert user about baking end-time for  rst Batch-in pro-
duct.
User alerted can churn-out First pizzas and follows by others within an Averaged end abt. 30 secs.

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4.7 SETTING A PROGRAMME EXAMPLE:
1. Maintain pressed min. 5 sec. button (1).
- The upper digit value appears as in following picture.
- “U-1” parameter set-up
3. By (+)/(-) buttons state rotation speed During gap time : 20 (max.select)
4. Push again button (1).
- “t-1” parameter set-up
5. By (+)/(-) buttons state gap time between batch in and churn out : 120 sec.
6. Press again button (1)
- “A-1” parameter set-up
7. Bip sounds number output for programme end: 10 (max. selectable).
After 3 seconds system records programme selected Which can be recalled pressing button (1).
User can record other two baking programs and rotation speeds onto buttons (2) and (3) which can be also
settled selecting max time (999) for recorded rotation speeds to recall by correspondant icon.

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