Morrison DB17 User manual

POWER BUGGY INSTRUCTION MANUAL
INSTRUCTION MANUAL & PARTS BOOK
POWER BUGGY
(Original Language)
DB17/DB21
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
POWERFUL - EFFICIENT - DEPENDABLE
Doc. # OI-M09204
Orig. Rel. 06/2009
Curr. Rev. - 10
Rev. Date - 08/2014

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive atmosphe
re, near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
CAUTION
MACHINE DAMAGE
Advance cutter depth in small
increments to avoid premature
blade wear or damage.
ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
!
!
!
!
!
2
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive atmosphere, near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
CAUTION
MACHINE DAMAGE
Advance cutter depth in small
increments to avoid premature
blade wear or damage.
ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
!
!
!
!
!
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive atmosphere, near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
CAUTION
MACHINE DAMAGE
Advance cutter depth in small
increments to avoid premature
blade wear or damage.
ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
!
!
!
!
!

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
POWER BUGGY
Owners, Users, and Operators:
Bartell Morrison appreciates your choice of our machine for your application. Our number one
priority is user safety, which is best achieved by our joint efforts. We feel that you make a major
contribution to safety if you, as the equipment users and operators:
1. Comply with OSHA, Federal, State and Local Regulations
2. Read, understand and follow the instructions in this and other manuals supplied with this
machine.
3. Use Good Safe Work Practices in a common sense way.
4. Only have trained/certied operators – directed by informed and knowledgeable
supervision – running the machine.
NOTE: OSHA prohibits the alteration or modication of this machine without written approval of
the manufacturer. Use only factory approved parts to service or repair this machine.
If there is anything in this manual that is not clear to you, or which you believe should be added,
please send your comments to Engineering, Bartell Morrison Inc. 1-866-501-1683.
Standards
Many aspects of power buggy operation and testing are discussed in standards published by
the American National Standards Institute. These Standards are updated on a regular basis
with addenda. Bartell Morrison recommends that you purchase and refer to the following
standard.
ANSI B56.8 – Personnel and Burden Carriers
This Standard can be purchased from:
American National Standards Institute
25 West 43rd Street, 4th Fl.
New York, New York, 10036
Tel: [phone]
Fax: [phone]
3

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
Symbols
This symbol means your safety is involved! Read, understand and follow all
danger warning and caution decals on your power buggy.
DANGER – Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING – Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION – Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION CAUTION – Indicates a situation which, if not avoided, may result in property or
equipment damage.
Specications
BEFORE OPERATING YOUR POWER BUGGY, READ THE MAINTENANCE, CARE, AND
OPERATING INSTRUCTIONS IN THIS MANUAL.
DB17 DB21
Engine Honda 13 HP (GX390)
(9.7 kW)
Wheelbase 44 in (111.8 cm)
Drive Tires 5.7 x 8 x 19
Steering Tires 4.8 x 8 x 16
Overall Length 97 in (261.6 cm)
Overall Width
Single Wheels
Double Wheels
35.5 in (90.2 cm)
43.5 in (110.5 cm)
Overall Height 53 in (134.6 cm)
Maximum Load 2,500 lbs (1,136 kg)
Capacity 17 ft

3(481 L)
Discharge Height 3.5 in (8.9 cm)
Hyraulic Oil - Exxon Nuto #H68 11.5 qt (11.0 L)
Speed 7.25 mph (11.7 km/h)
at 4,000 rpm
Drive Hydrostatic
Brakes Hydraulically controlled
Parking Brake Mechanical
Dump Variable hydraulic
Operating Weight 1,260 lbs (571.5 kg)
Shipping Weight 1,360 lbs (616.9 kg)
Discharge Height 5”
Ground Clearance 6”
Turning Radius 73.5”
Engine Vanguard 18 HP
Wheelbase 44 in (111.8 cm)
Drive Tires 5.7 x 8 x 19
Steering Tires 4.8 x 8 x 16
Overall Length 101.5 in (257.8 cm)
Overall Width
Double Wheels 43.5 in (110.5 cm)
Overall Height 53 in (134.6 cm)
Maximum Load 3,200 lbs (1,451 kg)
Capacity 21 ft

3(595 L)
Discharge Height 6 in (15.2 cm)
Hyraulic Oil - Exxon Nuto #H68 11.5 qt (11.0 L)
Speed 7.25 mph (11.7 km/h)
at 4,000 rpm
Drive Hydrostatic
Brakes Hydraulically controlled
Parking Brake Mechanical
Dump Variable hydraulic
Operating Weight 1,375 lbs (623.7 kg)
Shipping Weight 1,475 lbs (669 kg)
Discharge Height 6”
Ground Clearance 6”
Turning Radius 73.5”
4

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
Description of Controls
1. Steering Handle Bar – The steering handle
bar is attached to the rear wheels of the unit.
Rotating the handle bar clockwise steers the
unit to the left. Rotating the handle bar
counterclockwise steers the unit to the right.
2. Travel Speed Control – The travel speed control
adjusts the speed at which the buggy travels.
Squeeze the handle to increase speed. Release
of the handle will stop the machine. The lower
handle is forward while the upper is reverse.
3. Dump Hand Control – The dump hand control
activates the hydraulic dumping mechanism.
Push forward to dump bucket. Pull back to
return bucket to travel position.
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3
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6
8
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5
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POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
4. Dump Foot Control – The dump foot control
activates the dumping mechanism. Rock the
foot pedal forward to dump the bucket. Rock
the pedal back to return the bucket to the travel
position.
5. Drive Wheels Control – The control must always
be engaged. If the engine cannot be started for
the buggy to be moved, the drive wheels can then
be disengaged. To unlock, turn control counter-clockwise,
lift and lock back the control in the upper position. In
case of slope, use the hand parking or foot brake!
6. Hand Parking Brake – The hand parking brake
activates the parking brake on the front axle.
Position the lever in the horizontal position to
engage the brake. Position the lever to the
vertical position to disengage the brake.
7. Foot Brake – The foot brake activates the brake
on the front axle. Push the pedal down to activate
the brake. Release the pedal to release the brake.
8. Engine Start
i) Electric Start - The engine control is a three
position key switch. The rst position (key vertical)
is the stop position. The second position is the run
position. The third position is the engine start position.
ii) Pull Start - Switch to ON and pull cord to start.
Switch to OFF to stop engine.
6

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
Responsibilities of the Operator
Only operate this buggy if you are a qualied and authorized operator. To be qualied,
you must read and understand the operating instructions, all safety signs on the buggy,
have training including actual operation of the buggy and know the safety rules and
regulations for the job site.
Only operate the buggy if it is in proper operating condition. Do not remove of modify
any part of the buggy.
Perform Daily inspection and lubrication of buggy as outlined in the daily inspection and
lubrication sections of the Operator’s Manual. Report any problems immediately.
DO NOT OPERATE THE BUGGY IF THE INSPECTION REVEALS ANY PROBLEMS.
Wear all personal protective clothing required for the operations being performed.
Mounting and Dismounting
Ensure the buggy is stopped before mounting or dismounting.
Prior to dismounting, ensure that all controls are in neutral and parking brake is set.
Always use “three-point contact” and face the buggy. (“Three-point contact” means that
three out of four arms and legs are in contact with the buggy at all times during mount
and dismount).
Clean your shoes and wipe your hands before mounting.
Be sure to have secure footing when and wherever you step off of the machine. Never
use control levers as a handhold when climbing on or off.
Never step on foot controls when climbing on or off.
Pre-Operation Inspections
Each day, ensure that the Buggy is clean and all systems are functioning properly. Report any
problems immediately.
DO NOT OPERATE THE BUGGY IF THE INSPECTION REVEALS ANY PROBLEMS.
Before operation each day ensure the following:
- All guards, side screens and panels are in place.
- All safety and information signs are in place and legible.
- Engine and hydraulic oil levels are correct.
- Check battery level.
- Check for hydraulic leaks.
- Check all operating controls for proper operation and adjustment.
- Fuel tank is full.
- Check speed control operation before and after starting engine for proper operation.
- Conrm brake-holding capacity of buggy using the procedure outlined in the Function
Test section.
7

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
- Check Tires for damage, proper ination and security of lug nuts. (Recommended Tire
Pressure: 50 psi)
SKIN INJECTION HAZARD! Use a piece of cardboard to check for hydraulic hose leaks.
DO NOT USE YOUR HAND. If uid is injected under the skin, it can cause gangrene. GET
MEDICAL HELP IMMEDIATELY.
EXPLOSION AND BURN HAZARD! Will cause death, burns or blindness due to ignition of
explosive gases or corrosive acid. Keep all open ames and sparks away. Wear personal
protective equipment, including face shield, gloves and long sleeve shirt.
Function Test
After engine has warmed to operating temperature make the following checks:
1. In a level, open area, with the Parking Brake engaged, check for free speed control
operation. If operation of Speed Control is not free, do not attempt to operate buggy
until corrected.
2. Set engine at idle, with Parking Brake engaged, slowly activate speed control slightly, for
a short period of time to test the Brake holding capacity. If the Power Buggy will move,
adjust the Brake in accordance with the maintenance and adjustment instruction. If
the Power Buggy does not move, release the speed control and disengage the Parking
Brake. If Buggy tends to creep, adjust the pump control lever until the creeping is
eliminated.
3. At a slow speed, operate Buggy and become familiar with its Speed Control operation,
Brake operation, and Steering.
Worksite Inspections
Check the Entire Area.
Inspect the entire surface over which you will travel. Look for holes, drop offs and obstacles.
Look for rough spots. On docks, ramps or oors look for weak spots. Look for oil spills, wet
spots and slippery surfaces. Look for soft soil, deep mud and standing water. On rough terrain
or slopes, watch for anything that might make you lose control or cause the buggy to tip over.
Inspect the grade of the path you will travel. The maximum permissible grade upon which the
Power Buggy may be used is 10% (6°). Determine if any slopes on your path of travel exceed
the maximum permissible grade of 10% (6°). Do not travel on any areas that are too steep.
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POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
Maximum Permissible Grades for Travel
Fore and Aft 10% (6°)
Side to Side 10% (6°)
To calculate Grade, divide the vertical rise by the horizontal run and multiply by 100.
% Grade = (A Divided by B) X 100 % Grade = (C Divided by D) X 100
Example Calculation: Determine if a slope that is 2 feet high and runs 21 feet horizontally is
safe to travel. Calculate % grade by executing the following.
Dimension A = 2 feet
Dimension B = 21 feet
% Grade = (A Divided by B) X 100
= (2 feet Divided by 21 feet) X 100
= 9.5%
According to the calculation, this slope is safe to travel because the % grade did not exceed the
maximum allowable grade of 10%. 9.5% is less than 10%.
Clear away trash and debris along travel route. Pick up anything that might puncture a tire.
Make sure aisles, ramps, doorways and passages are clear. Plan your work. Make sure you
know where you will make your pickups, dumps and turns. Before you pick up a load, rst know
our path of travel and where you will place it.
Power buggies cannot be operated in areas with ammable or explosive atmospheres.
Explosion Hazard
Use of these buggies in explosive atmospheres areas can result in res and/or
explosions, which could cause serious injury or death.
Check Overhead
Check the clearances of doorways, canopies and overheads. Know exactly how
much clearance you have under power and telephone cables. Also check clearances
when transporting your buggy on a truck or trailer.
Never approach power lines with any part of your buggy unless all local, states/provincial and
federal (OSHA) required safety precautions have been taken. Use extreme caution.
9

POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX [phone]
Created: 06/09
Revised: 08/14
Starting Instructions
Before starting engine, refer to engine manufacturer’s manual, and follow the steps below.
1. Engage Park Brake.
2. Set Engine operating speed control to the idle position.
3. Check Speed Control linage located on right handle bar. Speed Control should work
freely and return to closed position when released. If operation of Speed Control is not
free, do not attempt to start engine until corrected.
4. Turn on fuel control valve if your particular engine is so equipped.
5. Set Choke as recommended in the Engine Manufacturers Manual.
6. Pull Rope Starter or engage Electric Starter if so equipped.
7. When engine has started, allow to warm at an idle until operating temperature is reached
before transporting or moving loads.
General Travel
Keep personnel clear of the buggy during travel.
Do not allow anyone to stand/pass in front of the buggy during travel.
Do not approach personnel standing in front of xed objects. Do not allow others to ride on the
buggy.
Test the controls for proper operation. Be certain you can control both speed and direction
before moving.
Keep both hands on the steering handle during travel.
Avoid sudden starts, stops and direction changes.
Do not operate on surfaces containing holes, drop offs, or obstacles or
slopes which exceed 10% (6°) grade.
Ensure that all surfaces are capable of supporting the buggy and load.
Look for and avoid oil spills, wet or slippery surfaces that may cause loss of control.
Maintain clearances from obstacles.
Make sure aisle, ramps, doorways and passages are clear.
Clear away trash and debris. Pick up anything that may puncture a tire. If buggy is to travel on
slops, refer to the “Travel on Slopes” section. If buggy is to travel on uneven/rough terrain, refer
to the “Travel on Uneven/Rough Terrain” section.
Creep Speed
Buggy should be operated at full speed only when traveling on a at and level surface. When
traveling on surfaces that are not at and level, DO NOT exceed a creep speed of 10 feet in
5 seconds (120 feet per minute or 1.36 miles per hour), because the buggy does not have a
speedometer, always apply good judgment when determining a safe and proper creep speed.
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