
2
Instructions:
1) Testfitthehornblocksinthechassisetch.Theyareadeliberatetightfitandmakinga
toolsuchasthatinFig1wouldhelp.
Figure1–Hornblockfittingtool
2) Foldupthelayshaftcradleandthenassemblethelayshaft.Usingtheguideontheetch
toalignthebearing,wormsand5mmpulley.Itisbesttoassembletherearwormthen
addabearingfollowedbythesecondworm.FixtheseusingthreadlockorCAsparingly
appliedusingacocktailstickorpin.Nextinsertthelayshaftintothecradleandaddthe
remainingbearingsothatitjustengageswiththecradle.Donotpushithome.
Figure2.–LayshaftAssembly
3) Assemblethewheelsetsusing2hornblockbearings,halfetchwasherandtenshodo
gear.Thewheelsetshaveashoulderedaxlethatsetsthebacktobackatthecorrect
7.8mmforthenarrowtyresofthewheels.Thewashershouldbebetweenthe
uninsulatedwheelandhornblock.
Figure3.–GDNGRS6.2mmWheelset
4) Foldupthechassisensuringthatthesidesareperpendicular.